AMMUNITION ASSEMBLY APPARATUS
20190063890 ยท 2019-02-28
Inventors
Cpc classification
F42B33/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B33/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B33/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F42B33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to ammunition assembly apparatus and in particular to an apparatus for the automated and progressive assembly of cartridges for firearms such as rifles, guns, revolvers and pistols. The apparatus comprises a conveyor subsystem to transport ammunition past the working stations, wherein the working stations and the conveyor subsystem are mounted to a mounting plane such that the conveyor subsystem extends linearly at least sectionwise through the ammunition assembly apparatus and the working stations are arranged rectilinearly along the assembly direction.
Claims
1. Ammunition, in particular cartridge, assembly apparatus (1) comprising a conveyor subsystem (4) and working stations (5), the conveyor subsystem (4) being adapted to transport ammunition (2, 3) past the working stations (5), characterized in that the assembly apparatus (1) comprises a mounting plane (62) onto which the working stations (5) and the conveyor subsystem (4) are mounted such that the conveyor subsystem (4) extends linearly at least sectionwise through the ammunition assembly apparatus (1) and the working stations (5) are arranged rectilinearly along the assembly direction (6).
2. Ammunition assembly apparatus (1) according to the previous claim, characterized in that the ammunition assembly apparatus (1) comprises a horizontal bulkhead (66) and the working stations (5) and the conveyor subsystem (4) are mounted to the mounting plane (62) such that an empty space (63) remains between the surface of the horizontal bulkhead (66) and the working stations (5) and the conveyor subsystem (4).
3. Ammunition assembly apparatus (1) according to the previous claim, characterized in that one of the working stations (5) is a powder filling station (18).
4. Ammunition assembly apparatus (1) according any one of the previous claims, characterized in that one of the working stations (5) is a projectile insertion station (27).
5. Ammunition assembly apparatus (1) according to any one of the previous claims, characterized in that one of the working stations (5) is a crimp station (65).
6. Ammunition assembly apparatus (1) according to any one of the previous claims, characterized in that the conveyor subsystem (4) comprises a conveyor belt (41), comprising compartments (42), which are separated by vertical ribs (45) and the conveyor belt (41) is assembled as a loop (55) around two pulleys (50), which lie on an axis and are rotated by means of a driver (57).
7. Ammunition assembly apparatus (1) according the previous claims, characterized in that the apparatus (1) comprises a stationary transport guide (48) through which shells (2) are moved by the conveyor belt (41) and wherein said transport guide (48) comprises powder release slots (98).
8. Ammunition assembly apparatus (1) according to any one of the previous claims, characterized in that the working stations (5) and the conveyor subsystem (4) are mounted to a mounting plane (62) by means of mounting frames (94).
9. Ammunition assembly apparatus (1) according to the previous claim, characterized in that the mounting frame (94) comprises a bottom support plane (95), a top support plane (97) and a middle support plane (96), wherein the conveyor subsystem (4) is supported by the middle support plane (96).
10. Ammunition assembly apparatus (1) according to any one of the previous claim 8 or 9, characterized in that the mounting plane 62 comprises a horizontal support edge (102) onto which the mounting frames (94) are mounted.
11. Ammunition assembly apparatus (1) according to any one of the previous claims, characterized in that the mounting plane (62) comprises fixing aids (103) that can be fixable translated along the assembly direction (6) and the mounting frames (94) comprise corresponding grooves.
12. Ammunition assembly apparatus (1) according to any one of the previously claims characterized in that the apparatus (1) comprises at least two assembly lines (111) comprising working stations (5) and a conveyor subsystem (4) and where the assembly lines (111) are attached to the same side of the mounting plane (62) on the same side and arranged parallel and side-by-side.
13. Ammunition assembly apparatus (1) according to any one of the previously claims characterized in that the apparatus (1) comprises at least two assembly lines (111) comprising working stations 5 and a conveyor subsystem 4, wherein a first of the two of the assembly lines (111) is attached on one side of the mounting plane (62), while a second of the two assembly lines (111) is attached on the opposite side of the mounting plane (62).
14. Ammunition assembly apparatus (1) according to any one of the previously claims characterized in that the apparatus (1) comprises at least four assembly lines (111) comprising working stations 5 and a conveyor subsystem 4, wherein a first pair of the assembly lines (111) is attached on one side of the mounting plane (62), while a second pair of the assembly lines (111) is attached on the opposite side of the mounting plane (62).
15. Ammunition assembly apparatus (1) according to any one of the previously claims characterized in that the apparatus (1) comprises at least six assembly lines (111) comprising working stations 5 and a conveyor subsystem 4, wherein at least three of the assembly lines (111) are attached on one side of the mounting plane (62), while another at least three of the assembly lines (111) are attached on the opposite side of the mounting plane (62).
16. Ammunition assembly apparatus (1) according to any one of the previously claims characterized in that the apparatus (1) comprises at least eight assembly lines (111) comprising working stations 5 and a conveyor subsystem 4, wherein at least four of the assembly lines (111) are attached on one side of the mounting plane (62), while another at least four of the assembly lines (111) are attached on the opposite side of the mounting plane (62).
Description
[0065] In the drawings:
[0066]
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[0069]
[0070]
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[0075] The general principal of working function of the apparatus shall be illustrated with respect to the
[0076] The conveyor subsystem 4 is adapted to move linearly, i.e. in a straight line from one working station 5 to the next. Thus, the working stations 5 are lined up linearly in an assembly direction 6, in which the shells 2 are transported. The conveyor subsystem 4 is adapted to move intermittently between the stations by switching between a transport cycle, in which the shells 2 are moved, and a working cycle, in which the shells 2 rest and are being worked upon. The transport and the working cycle are constant throughout the manufacturing process of at least one variant or type of cartridge 3. Each working station 5 completes one step during the assembly. For instance a component, such as a propellant or powder or a projectile 11, may be added to a shell 2 or a particular measurement or control step may be performed.
[0077] Between the assembly steps the shells 2 are transported by means of a conveyor subsystem 4. The conveyor subsystem 4 comprises a conveyor belt 41 which extends at least sectionwise rectilinearly in the assembly direction 6 through the apparatus 1. Each compartment 42 is adapted to receive loosely a single shell 2 in a standing position. The bottom of the shell 2 slides on a transport plane of the transport guide 48. Thus, the shells 2 are simply pushed by the conveyor belt 41 in the assembly direction 6. Each compartment 42 is separated from the neighboring compartments 42 in the assembly direction 6 by a vertical rib 45. The conveyor belt 41 and the ribs 45 are preferably made from rubber and/or resin material. Vertically, the compartments 42 are open, preferably such that a shell 2 may fall through a compartment 42. Each compartment 42 defines a niche-shaped receptacle for a shell 2. In the conveyor subsystem 4, the conveyor belt 41 is looped around two pulleys (not shown in
[0078] As shown in
[0079] The shells 2 are then transported in the assembly direction 6 along a straight path to the powder filling station 18. In the powder filling station 18 the ammunition powder is filled from a powder reservoir 40 into the shells 2. The amount of powder may be controlled by means of a feedback control mechanism that is based on the weight measurements of the shell 2 prior to (net weight W.sub.N) and after the powder dosing (gross weight W.sub.G) using the weighing apparatus 20a and 20b. Unlike the other units of the working stations 5 the weighing apparatus 20a, 20b are preferably not attached to the mounting plane 62 in order to decouple the weighing process from vibrations. In the example the weighing apparatus 20a, 20b are situated on the bulkhead 66. However it may also be preferred to position the weighing apparatus on to the ground in a gap of the horizontal bulkhead 66 to decouple the weighing apparatus completely from the base frame.
[0080] Subsequently the shells 2 are moved along the sectionwise linear conveyor belt 41 and are worked upon by additional working stations 5 that are arranged in a rectilinear manner along the assembly direction 6. The projectile insertion station 27 serves to press the projectiles 11 into the shells 2. To this end the projectiles 11 are provided by a projectile reservoir 60 and preset into the shell 2. Subsequently the projectiles 11 are pressed-in using a press-in subsystem. By means of a cartridge length measurement apparatus 28 the projectile insertion may be monitored and adapted by a feedback control.
[0081] A crimp station 65 may be provided, where the shell 2 is crimped onto the projectile 11. The crimp station 65 may be located as shown between the projectile insertion station 27 and the length measurement apparatus 28. In case a crimp station 65 is present it is thus preferred to measure the length of the cartridges 3 after said crimp station 65.
[0082] As shown in
[0083] As shown in the particular embodiment of
[0084] Due to the mounting of the working stations 5 and the ammunition powder will remain on the upper surface of the bulkhead 66 and can be easily removed due to the empty space 63. In the prior art the machinery for the assembly is located in a bottom space underneath the working stations and connected by breaches through a cover. By mounting the working stations 5 to the mounting plane 62 advantageously, no such breaches occur. Due to the mounting of the working stations 5 onto the mounting plane 62 a particular safe assembly apparatus 1 can be provided in which the manufacturing space 67 is separated from a bottom space 68 in a dust tight manner. In this embodiment the risk of ammunition powder entering sensitive machinery is minimized. Furthermore the attachment of the working stations 5 to the mounting plane 62 allows for a fast mounting and demounting of the working stations 5. The embodiment is therefore also characterized by a modular design allowing for a high degree of functional flexibility.
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[0089] Briefly, the apparatus 1 uses shells 2 to produce cartridges 3 by means of different assembly steps accomplished by the working stations 5. Between the assembly steps the shells 2 are transported by means of a conveyor system 4. The conveyor subsystem 4 comprises a conveyor belt 41, which extends rectilinearly in the assembly direction 6 through the apparatus 1. Each compartment 42 is adapted to receive loosely a single shell 2 in a standing position. The bottom of the shell 2 slides on a transport plane of the transport guide 48. Thus, the shells 2 are simply pushed by the conveyor belt 41 in the assembly direction 6. Each compartment 42 is separated from the neighboring compartments 42 in the assembly direction 6 by a vertical rib 45. In the conveyor subsystem 4, the conveyor belt 41 is looped around two pulleys 50. The loop of the conveyor belt 41 defines a plane which extends parallel to the transport plane 44 respectively. A drive 57 of the conveyor subsystem 4 is located above the transport plane 44.
[0090] Preferably in a first step shells 2, are fed and placed into the compartments 42 of the conveyor belt 41. To this end a feeder tuber 59 extends from a shell reservoir 40 to the compartments 42. The shells 2 are then transported in the assembly direction 6 along a straight path to the powder filling station 18. In the powder filling station 18 the ammunition powder is filled from a powder reservoir 40 into the shells 2. The amount of powder may be controlled by means of a feedback control mechanism that is based on the weight measurements of the shell 2 prior to (net weight W.sub.N) and after the powder dosing (gross weight W.sub.G) using weighing apparatus (not shown in
[0091] Subsequently the shells 2 are moved along the sectionwise linear conveyor belt 41 and are worked upon by additional working stations 5 that are arranged in a rectilinear manner along the assembly direction 6. The projectile insertion station 27 serves to press the projectiles 11 into the shells 2. Furthermore a crimp station 65 may be provided, where the shell 2 is crimped onto the projectile 11. By means of a cartridge length measurement apparatus 28, which is preferably installed after the crimp station 65, the correct projectile insertion may be monitored and adapted by a feedback control.
[0092] In addition as shown in
[0093] Similar to the embodiment shown in
[0094] In comparison to a configuration in which the reciprocal actuators for the projectile insertion station 27 are mounted directly to a mounting plane 62, the mounting of the projectile insertion station 27 by means of a mounting frame 94, considerably diminishes possible strains onto the mounting plane 62. This allows for a particular stable operating conditions and a reduction of wear.
[0095] Moreover using mounting frames 94 the mounting and demounting of the working stations 5 is facilitated. The mounting frame 94 may be mounted to the mounting plane 62 by different fixation means. It is however particularly preferred that to this end the mounting plane 62 exhibits a horizontal support edge 102. The support edge 102 extend horizontally along the length of the mounting plane 62 and is adapted to receive a bottom edge of the mounting frame 94 such that the vertical position of all mounting frame 94 are aligned with respect to each other. After setting the mounting frames 94 onto the horizontal support edge 102 the mounting frames 94 are preferably attached to the mounting plane 62 for instance by means of screws. Furthermore, it is particularly preferred that all mounting frames 94 exhibit an identical system dimension for the distance between the bottom edge of the mounting frames 94 and the middle support planes 96 on which the transport guide 48 is installed.
[0096] Along the assembly direction 6 the mounting frames 94 can be mounted at different locations on to the horizontal support edge 102. In order to facilitate the mounting procedure between different configurations of the assembly apparatus 1 fixing aids 103 are installed at the mounting plane 62 and are configured to communicate with corresponding grooves of the mounting frames 94. It is preferred that the fixing aids 103 can be fixable translated along the assembly direction 6. Thereby after demounting a mounting frame 94, i.e. in case the particular working station 5 is not necessary, the fixing aid 103 may remain and allow for a fast and precise remounting of the mounting frame 94 and the working station 5 at the previous position.
[0097] Similar to the embodiment shown in
[0098] Since ammunition powder is allowed to fall downwards onto the upper surface of the horizontal bulkhead 66 the transport guide 48 may comprise powder release slots 98. The powder release slots 98 are preferably located in the bottom of the transport guide 48 thus within the transport plane. Furthermore the powder slots 98 have a width, such that the shells 2 may traverse the powder release slots 98, while ammunition powder within the transport guide 48 can fall onto the bulkhead 68. Thereby an accumulation of ammunition powder within the transport guide 48 can be impeded. It is preferred that the powder release slots 98 have to this end a width between 1 to 3 mm. Moreover it is particularly preferred that the powder release slots 98 are oriented within the transport plane 44 with an angle that is not perpendicular to the transport direction of the shells 2. Instead an angle of the powder release slots 98 between 30 and 60, most preferably about 45 is preferred to yield a smooth transport of the shells 2 within the conveyor subsystem 4.
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[0100] By scaling up the apparatus 1 depicted in
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REFERENCE SIGNS
[0103] 1 ammunition assembly apparatus [0104] 2 shell [0105] 3 cartridge [0106] 4 conveyor subsystem [0107] 5 working station [0108] 6 assembly direction [0109] 11 projectile [0110] 18 powder filling station [0111] 20a net weighing apparatus [0112] 20b gross weighing apparatus [0113] 24 storage and control subsystem [0114] 27 projectile insertion station [0115] 28 cartridge length measurement apparatus [0116] 39 powder reservoir [0117] 40 shell reservoir [0118] 41 conveyor belt [0119] 42 compartment of conveyor belt [0120] 43 bottom of cartridge or shell [0121] 44 transport plane an which cartridges or shells stand upright during transport [0122] 45 ribs between compartments [0123] 46 longitudinal axis of cartridge or shell [0124] 48 transport guide [0125] 50 pulley for conveyor belt [0126] 57 drive of conveyor subsystem [0127] 59 feeder tube [0128] 60 projectile reservoir [0129] 62 mounting plane [0130] 63 empty space [0131] 65 crimp station [0132] 66 bulkhead [0133] 67 manufacturing space of apparatus [0134] 68 bottom space of apparatus [0135] 94 mounting frame [0136] 95 bottom support plane [0137] 96 middle support plane [0138] 97 top support plane [0139] 98 powder release slots [0140] 99 waste container for unsuited cartridges [0141] 101 collector container for suited cartridges [0142] 102 horizontal support edge [0143] 103 fixing aids [0144] 104 sorting station [0145] 111 assembly line