Self-powered pressurized granular particle ejector tool with remote operation
20190061105 ยท 2019-02-28
Inventors
Cpc classification
B24C9/006
PERFORMING OPERATIONS; TRANSPORTING
B24C5/02
PERFORMING OPERATIONS; TRANSPORTING
B24C3/065
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hand-held ejector tool for ejecting a pressurized stream of abrasive materials and a hopper assembly for use in the same is provided. The hand-held ejector tool includes a pressurized air source, a hopper assembly and a delivery conduit for ejecting a pressurized stream of abrasive material. The hopper assembly includes a containment area to store an abrasive material, an air conduit to receive pressurized air from the pressurized air source, a one-way valve to provide the pressurized air into an upper portion of the containment area, and a mixing device to mix the abrasive material and the pressurized air to create a pressurized stream of abrasive material. The delivery conduit may include a stylus to permit a controllable ejection the pressurized stream of abrasive material.
Claims
1. An apparatus comprising: a hopper assembly comprising: a containment area configured to store an abrasive material in a lower portion of the containment area; an air conduit configured to receive pressurized air from a pressurized air source; a one-way valve in fluid communication with the air conduit and configured to provide the pressurized air into an upper portion of the containment area; and a mixing device comprising a conduit, the conduit extending into the containment area and comprising a first opening into the lower portion of the containment area that is configured to intake abrasive material and a second opening into the upper portion of the containment area that is configured to intake the pressurized air, wherein the mixing device is configured to mix the abrasive material and the pressurized air to create a pressurized stream of abrasive material for ejection through an exhaust nozzle.
2. The apparatus according to claim 1, wherein the hopper assembly comprises: an upper hopper assembly section; and a lower hopper assembly section comprising the air conduit; wherein the upper hopper assembly section and the lower hopper assembly section are affixed and sealed together to form the containment area.
3. The apparatus according to claim 1, wherein the hopper assembly further comprises: a filler hole through an outer wall of the hopper assembly that permits filling the containment area of the hopper assembly with the abrasive material; and a cap configured to be received in and close the filler hole.
4. The apparatus according to claim 1, wherein the hopper assembly further comprises: a housing chamber at an end of the air conduit that is configured to connect the air conduit of the hopper assembly to the pressurized air source.
5. The apparatus according to claim 4, wherein the housing chamber is threaded and is configured to connect a canister or container of pressurized air having a corresponding threaded section to the air conduit of the hopper assembly, and comprises a valve actuator configured to actuate a release valve of the canister or container of pressurized air.
6. The apparatus according to claim 5, wherein the valve actuator is a butterfly actuator pin comprising an actuator pin configured to actuate the valve of the canister or container of pressurized air and a cutaway area that is configured to allow the pressurized air to enter the air conduit from the canister or container of pressurized air.
7. The apparatus according to claim 4, wherein the housing chamber is threaded and is configured to connect the air conduit to an air supply base configured to supply the pressurized air from a pressurized air source.
8. The apparatus according to claim 1, wherein the one-way valve is configured to permit a flow of pressurized air from the air conduit into the containment area and is configured to prevent a flow of pressurized air from the containment area into the air conduit, such that pressurized air in the containment area does not escape the hopper assembly through the one-way valve or air conduit.
9. The apparatus according to claim 1, wherein the one-way valve comprises a filter adjacent to the containment area configured to prevent the abrasive material from entering the one-way valve.
10. The apparatus according to claim 1, wherein the first opening of the conduit of the mixing device that is configured to intake abrasive material has a first diameter; wherein the second opening of the conduit of the mixing device that is configured to intake pressurized air has a second diameter; and wherein the first diameter of the first opening of the conduit of the mixing device is greater than the second diameter of the second opening of the conduit of the mixing device.
11. The apparatus according to claim 10, wherein the mixing device further comprises: a cap configured to be inserted through an opening in an outer wall of the hopper assembly; and a mounting housing configured to be inserted through the cap comprising a first end configured to be attached to the conduit of the mixing device and a second end configured to be attached to a delivery conduit to the exhaust nozzle.
12. The apparatus according to claim 1, wherein the mixing device is configured to be attached to a delivery conduit received by a stylus comprising the exhaust nozzle, wherein the stylus is configured to permit a controllable ejection of the pressurized stream of abrasive material.
13. An apparatus comprising: a pressurized air source; a hopper assembly comprising: a containment area configured to store an abrasive material in a lower portion of the containment area; an air conduit configured to receive pressurized air from a pressurized air source; a one-way valve in fluid communication with the air conduit and configured to provide the pressurized air into an upper portion of the containment area; and a mixing device comprising a conduit, the conduit extending into the containment area and comprising a first opening into the lower portion of the containment area that is configured to intake abrasive material and a second opening into the upper portion of the containment area that is configured to intake the pressurized air, wherein the mixing device is configured to mix the abrasive material and the pressurized air to create a pressurized stream of abrasive material; and a delivery conduit comprising a flexible tube having a first end connected to the mixing device and configured to receive the pressurized stream of abrasive material and a second end received by a stylus comprising an exhaust nozzle and configured to permit a controllable ejection of the pressurized stream of abrasive material.
14. The apparatus according to claim 1, wherein the hopper assembly further comprises: a housing chamber at an end of the air conduit that is configured to connect the air conduit of the hopper assembly to the pressurized air source.
15. The apparatus according to claim 14, wherein the housing chamber is threaded and is configured to connect a canister or container of pressurized air having a corresponding threaded section to the air conduit of the hopper assembly, and comprises a valve actuator configured to actuate a release valve of the canister or container of pressurized air.
16. The apparatus according to claim 15, wherein the valve actuator is a butterfly actuator pin comprising an actuator pin configured to actuate the valve of the canister or container of pressurized air and a cutaway area that is configured to allow the pressurized air to enter the air conduit from the canister or container of pressurized air.
17. The apparatus according to claim 14, wherein the housing chamber is threaded and is configured to connect the air conduit to an air supply base configured to supply the pressurized air from a pressurized air source.
18. The apparatus according to claim 13, wherein the one-way valve is configured to permit a flow of pressurized air from the air conduit into the containment area and is configured to prevent a flow of pressurized air from the containment area into the air conduit, such that pressurized air in the containment area does not escape the hopper assembly through the one-way valve or air conduit.
19. The apparatus according to claim 13, wherein the first opening of the conduit of the mixing device that is configured to intake abrasive material has a first diameter; wherein the second opening of the conduit of the mixing device that is configured to intake pressurized air has a second diameter; and wherein the first diameter of the first opening of the conduit of the mixing device is greater than the second diameter of the second opening of the conduit of the mixing device.
20. The apparatus according to claim 13, wherein the stylus comprises: a body section configured to receive the delivery conduit; the exhaust nozzle configured to eject the pressurized stream of abrasive material; and a control lever configured to control the ejection of the pressurized stream of abrasive material through the exhaust nozzle, wherein the control lever is configured to pivot between a first position in which the control lever restricts a flow of the pressurized stream of abrasive material through the delivery conduit and a second position in which the control lever does not restrict the flow of the pressurized stream of abrasive material through the delivery conduit.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE FIGURES
[0050] The present invention will now be described with reference made to
[0051] As illustrated in
[0052] In an exemplary embodiment shown for example in
[0053] In the assembled hopper assembly 101, the internal support walls 104 for the central axial pressurized air delivery conduit 103, which project from an upper surface of the lower hopper assembly 101b and extend into the containment area 105. A one-way control valve 108 is placed atop the internal support walls 104, such that the one-way control valve 108 is in fluid communication with the central axial pressurized air delivery conduit 103 and can receive pressurized air through central axial pressurized air delivery conduit 103. The one-way control valve 108 may extend into an area in an upper portion of the containment area 105, within the containment walls 118 projecting from the upper hopper assembly 101a for redirection of pressure and abrasive matter. The hopper assembly 101 includes an opening 116c that is configured to receive an intermix device 115, which is shown for example in
[0054] The hopper assembly 101 comprises a filler hole 107a that allows the operator to fill or refill the containment area 105 with abrasive material 106 or another material. The filler hole 107a may include a threaded seat 107b that is configured to receive a threaded cap 107c. The threaded cap 107c can be removed from the filler hole 107a when the containment area 105 needs to be refilled, and securely inserted into the filler hole 107a to prevent the leakage of the abrasive material 106.
[0055] The hopper assembly 101 is further configured so that it can be disconnected from the pressure source 110, 210 without losing any pressure that has built up in the containment area 105. The hopper assembly 101 can be secured to the container 110 by inserting a threaded valve 112 of the container 110 into the actuator valve housing chamber 109 of the lower hopper assembly 101b, which is threaded so as to be connectable to the threaded valve 112, as shown for example in
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[0057] When pressurized air enters the first passageway 108e of the one-way control valve 108, the pressurized air pushes the ball valve 108a out of the frustoconical portion 108g towards the spring 108b. This allows the pressurized air to pass into the second passageway 108f, and pass around the ball valve 108a and out of the one-way control valve 108 through the filter 108d, as illustrated in
[0058] In accordance with one embodiment of the invention, the pressure source that provides a source of pressurized air to the hand-held ejector tool 100 of the present invention can be a container 110 or canister of pressurized air, such as an aerosol can. The container 110 may be equipped with a mounting cover 111 and a threaded valve 112 that is affixed to the container 110. The container 110 may be a container or canister of pressurized air known in the art that is suitable for such purposes.
[0059] The actuator valve housing chamber 109 is configured to receive the threaded valve 112 of the container 110, and attach the container 110 to the hopper assembly 101. A valve actuator 113 may also be provided in the actuator valve housing chamber 109, which is shown for example in
[0060] An intermix device 115 is inserted into an opening 116c of the hopper assembly 101 and is configured to regulate the mixing of the abrasive material 106 in the hopper assembly 101 and pressurized air that enters the hopper assembly 101 from the container 110 to be used as a propellant for the abrasive material 106. The intermix device 115 includes a mounting housing 116a that extends out of the hopper assembly 101. The mounting housing 116a is configured to connect the conduit 119a of the intermix device 115 to a flexible delivery conduit 121 that is connected to a stylus 120 for ejecting the abrasive material 106 and pressurized air. The mounting housing 116a is connected to a threaded screw 116b of the intermix device 115. The threaded screw 116b may comprise an threaded passage through the center of the threaded screw 116b configured to receive the mounting housing 116a, which may also include an externally threaded portion. The threaded screw 116b also may include an externally threaded portion that is configured to be received by and secured to a threaded opening 116c of the hopper assembly 101 to secure the intermix device 115 to the hopper assembly 101. The intermix device 115 further includes a conduit 119a extending into the containment area 105 of the hopper assembly 101 comprising the abrasive material 106. An inlet 119b at the end of the conduit 119a is configured to intake abrasive material 106 into the conduit 119a, for delivery through the delivery conduit 121.
[0061] The conduit 119a of the intermix device 115 includes an inlet control vent 117 that is configured to intake pressurized air that enters the containment area 105 of the hopper assembly 101 from the container 110. The inlet control vent 117 is preferably incorporated into a top portion of the conduit 119a. The pressurized air that enters through the inlet control vent 117 of the intermix device 115 is mixed with the abrasive material 106 that has also entered the intermix device 115, to create a stream of abrasive material 106 that can be propelled from the stylus 120 connected to the delivery conduit 121. The inlet control vent 117 controls the amount of pressurized propellant (air) that is mixed into the abrasive stream propelled up the conduit 119a, and allows just enough air to prevent too much abrasive material 106 from being delivered to the hand held stylus 120. If too much abrasive material 106 is taken into the conduit 119a relative to the amount of pressurized air, the unit will not have enough pressure to blast its target's face. The inlet control vent 117 ensures the correct amount of abrasive material 106 to air is in the mixture. The inner diameter of the conduit 119a may be greater than the diameter for the inlet control vent 117. In one embodiment of the invention, the conduit 119a may have an inner diameter of approximately 0.125 inches to allow the abrasive material 106 to flow up the conduit 119a. The inlet control vent 117 may have a diameter of approximately 0.06 inches. Because the abrasive material 106 has a higher viscosity and weight, a force is required to drive the abrasive material 106 upwards through the conduit 119a. The inlet control vent 117 having a smaller diameter than the conduit 119a allows air pressure containing no abrasive material 106 to be forced into the stream of abrasive material 106 in the intermix device 115, creating a mixture of abrasive material 106 and propellant air.
[0062] The hand-held stylus 120 includes a body section 122 that is configured to receive and house the delivery conduit 121 carrying the stream of abrasive material 106 and pressurized air from the intermix device 115 and hopper assembly 101. The delivery conduit 121 may be made from a flexible material. An example of a stylus 120 according to an embodiment of the present invention is illustrated in
[0063] The hand-held stylus 120 may include an exhaust nozzle conduit mounting retainer housing 128 that is separate from the body section 122 of the stylus 120. The body section 122 and the exhaust nozzle conduit mounting retainer housing 128 may comprise corresponding threaded sections 126 that permit the body section 122 and the exhaust nozzle conduit mounting retainer housing 128 to be attached and detached from each other. An exhaust nozzle conduit 127a can be inserted into an exhaust nozzle conduit adapter 127b that is attachable to the exhaust nozzle conduit mounting retainer housing 128. The exhaust nozzle conduit 127a and exhaust nozzle conduit adapter 127b are configured to be attached to an end section 129 of the delivery conduit 121. The exhaust nozzle conduit 127a may have a smaller diameter than the delivery conduit 121, so as to propel a more focused stream of the abrasive material air mixture.
[0064] Using a remote stylus 120 instead of holding the entire unit will provide maximum comfort to the user, and allow for maximum control of the blast nozzle to allow for high detail and precision, allowing the user to be able to provide shading to their artwork, similar to the use of an airbrush use by artists to control the density of the color applied whereas the user will be able to apply shading by controlling the blast density on the surface.
[0065] In alternative embodiments of the present invention, the delivery nozzle for ejecting the pressurized stream of abrasive material can vary from the stylus 120 attached to a flexible delivery conduit 121, as shown in
[0066] The abrasive hopper unit 101 will have the ability to expand its capabilities by using an optional air supply base 210 as the pressure source instead of an aerosol container 110. An example of such an air supply base 210 is shown in
[0067] An example of an air supply base 210 according to an embodiment of the present invention is illustrated in
[0068] Inside the housing 211, the pipe 213 may be attached to one end of an elbow pipe fitting 214. The opposite end of the elbow pipe fitting 214 is connected to a second pipe 215. The second pipe 215 may extend out of the housing 211 through a further hole (not shown). In one embodiment of the air supply base 210, the pipes 213, 215 and elbow pipe fitting 214 may have inner diameters of approximately 0.375 inches. The housing 211 may be provided with a detachable base section 218, which can be detached to permit access to the pipes 213, 215 and elbow pipe fitting 214.
[0069] The pipe 215 is connected to a pressure relief valve 216 positioned outside of the housing 211. The pressure relief valve 216 includes an air inlet 217 that is configured to be connected to an air source or to a hose connected to an air source. The pressure relief valve 216 also may include pressure relief vents 219. In a preferred embodiment, the pressure relief valve 216 can be set to approximately 72 PSI of pressure, but this amount may vary in alternative embodiments. Pressurized air can be supplied from the air source connected to the air supply base 210 to the hopper assembly 101 to create a pressurized stream of abrasive material 106, as previously described.
[0070] While there have been shown and described and pointed out fundamental novel features of the invention as applied to preferred embodiments thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices and methods described may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice.