MODULAR WINDOW ASSEMBLIES AND METHODS OF INSTALLATION AND MODIFICATION
20190063146 ยท 2019-02-28
Assignee
Inventors
- T. Brent FREESE (Auburn Hills, MI, US)
- Keith Aldrich (Waterloo, IN, US)
- Duane O. Recker (Auburn, IN, US)
- Robert A. VANDAL (Syracuse, IN, US)
- Shashi Shah (Auburn Hills, MI, US)
Cpc classification
E06B3/28
FIXED CONSTRUCTIONS
E06B3/26
FIXED CONSTRUCTIONS
E06B3/6715
FIXED CONSTRUCTIONS
Y02B80/22
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E06B3/301
FIXED CONSTRUCTIONS
E06B1/02
FIXED CONSTRUCTIONS
Y02A30/249
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E06B3/2632
FIXED CONSTRUCTIONS
E06B3/26301
FIXED CONSTRUCTIONS
G09F9/30
PHYSICS
E06B3/6621
FIXED CONSTRUCTIONS
International classification
E06B7/28
FIXED CONSTRUCTIONS
E06B3/28
FIXED CONSTRUCTIONS
E06B3/26
FIXED CONSTRUCTIONS
E06B3/66
FIXED CONSTRUCTIONS
Abstract
A frame assembly for a modular window assembly for an opening in a structure comprises a main structural frame defining an electrical enclosure and being mountable to the structure, a removable exterior frame mountable to the main structural frame and defining an angled lip for water runoff, the removable exterior frame being configured to secure an outer glass pane of a set of glass panes of the modular window assembly, an insulating feature between the main structural frame and the removable exterior frame and configured to prevent thermal conduction therebetween, and at least one vapor neutralizer between the main structural frame and the removable exterior frame and configured to prevent moisture from accumulating within the modular window assembly. One primary benefit of this modular window assembly is the ability to swap out some or all of the set of glass panes and replace them with new glass technology as developed.
Claims
1. A modular window assembly for an opening in a structure, the modular window assembly comprising: a set of glass panes; and a frame assembly mountable to the structure, the frame assembly comprising: a main structural frame being mountable to the structure; a removable exterior frame mountable to the main structural frame and defining an angled lip for water run-off, the removable exterior frame being configured to secure an outer glass pane of the set of glass panes; an insulating feature disposed between the main structural frame and the removable exterior frame and configured to prevent thermal conduction therebetween; and at least one vapor neutralizer between the main structural frame and the removable exterior frame and configured to prevent moisture from accumulating within the modular window assembly, wherein the frame assembly is operable to receive any glass technology as developed.
2. The modular window assembly of claim 1, wherein the frame assembly further comprises a carrier frame mountable to the main structural frame and configured to position and secure one or more inner glass panes of the set of glass panes.
3. The modular window assembly of claim 2, wherein the carrier frame comprises one or more adjustable securing devices configured such that the one or more inner glass panes can be removed while the outer glass pane remains secured by the removable exterior frame.
4. The modular window assembly of claim 2, wherein the set of glass panes comprises the outer glass pane and two or more inner glass panes.
5. The modular window assembly of claim 4, wherein the outer glass pane is a monolithic glass pane and the two or more inner glass panes are part of an insulated glass (IG) assembly.
6. The modular window assembly of claim 5, wherein the IG assembly is a vacuum insulated glass (VIG) assembly, and further comprising an insulating cover over an interior portion of the frame assembly to improve the thermal performance of the frame assembly relative to the VIG assembly.
7. The modular window assembly of claim 2, wherein the at least one vapor neutralizer comprises (i) at least one dry seal disposed at an outer side of a cavity defined between the main structural frame and the removable exterior frame, (ii) at least one vapor barrier seal disposed at an inner side of the cavity, and (iii) at least one dust barrier seal disposed adjacent to or between the one or more inner panes.
8. The modular window assembly of claim 1, further comprising a trim component attachable to the frame assembly and configured to hide the frame assembly from view.
9. The modular window assembly of claim 1, further comprising an electrical system having at least one of power wiring running through the electrical enclosure and to an external power source and communication wiring.
10. The modular window assembly of claim 9, wherein the electrical system comprises at least one of a light system, a projection display system, a heating/ventilating/air conditioning (HVAC) system, an electrochromic system, and a dynamic shade system, a sensor system, an audio system, a noise cancellation system, wireless communication hubs, wireless communication repeaters, active collision avoidance systems, or other features as developed.
11. A frame assembly for a modular window assembly for an opening in a structure, the frame assembly comprising: a main structural frame defining an electrical enclosure and being mountable to the structure; a removable exterior frame mountable to the main structural frame and defining an angled lip for water run-off, the removable exterior frame being configured to secure an outer glass pane of a set of glass panes of the modular window assembly; an insulating feature between the main structural frame and the removable exterior frame and configured to prevent thermal conduction therebetween; and at least vapor neutralizer between the main structural frame and the removable exterior frame and configured to prevent moisture from accumulating within the modular window assembly.
12. The frame assembly of claim 11, further comprising a carrier frame mountable to the main structural frame and configured to position and secure one or more inner glass panes of the set of glass panes.
13. The frame assembly of claim 12, wherein the carrier frame comprises one or more adjustable securing devices configured such that the one or more inner glass panes can be removed while the outer glass pane remains secured by the removable exterior frame.
14. The frame assembly of claim 12, wherein the set of glass panes comprises the outer glass pane and two or more inner glass panes.
15. The frame assembly of claim 14, wherein the outer glass pane is a monolithic glass pane and the two or more inner glass panes are part of an insulated glass (IG) assembly.
16. The frame assembly of claim 15, wherein the IG assembly is a vacuum insulated glass (VIG) assembly, and further comprising an insulating cover over an interior portion of the frame assembly to improve the thermal performance of the frame assembly relative to the VIG assembly.
17. The frame assembly of claim 12, wherein the at least one seal comprises (i) at least one dry seal disposed at an outer side of a cavity defined between the main structural frame and the removable exterior frame, (ii) at least one vapor barrier seal disposed at an inner side of the cavity, and (iii) at least one dust barrier seal disposed adjacent to or between the one or more inner panes.
18. The frame assembly of claim 11, wherein the modular window assembly comprises a trim component attachable to the frame assembly and configured to hide the frame assembly from view.
19. The frame assembly of claim 11, wherein the modular window system comprises an electrical system having at least one of power wiring running through the electrical enclosure and to an external power source and communication wiring.
20. The frame assembly of claim 19, wherein the electrical system comprises at least one of a light system, a projection display system, a heating/ventilating/air conditioning (HVAC) system, an electrochromic system, and a dynamic shade system, a sensor system, an audio system, a noise cancellation system, and an active collision avoidance system, or other features as developed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
DETAILED DESCRIPTION
[0050] Certain example embodiments of this invention relate to window facades including window assemblies that are customizable to include electronic and/or other components and that can be assembled modularly.
[0051] As shown in
[0052] The HVAC unit 106 may heat and/or cool the complete assembly. For example, because the complete assembly may be located in cold climates or climates where the operating conditions vary, it may be desirable to provide for a more consistent range of operating temperatures for the entire assembly, e.g., proximate to the technology compartment 108. The HVAC unit 106 may also help keep the assembly cool, e.g., despite operation of the electronics in the technology compartment 108, the unit being placed in a hot climate, etc. Although an HVAC unit 106 is shown in
[0053] The technology compartment 108 may house technological and/or other components for the assembly. For instance, a modular component 110 may be provided to enable video, lighting, sound, and/or other functionality with respect to the assembly. Thus, the modular component 110 may include a projector, one or more LED and/or other light sources, a speaker, etc. Cameras and/or other proximity sensors, microphones, temperature gauges, and/or the like, alternatively or additionally may be provided. Control circuitry also may be located in the technology compartment 108, e.g., as provided with the modular component 110. For instance, a modular component 110 may include processing resources, including (for example) a hardware processor operably coupled to a memory storing instructions that, when executed by the processor, perform desired functionality. The desired functionality may include displaying an attract loop or other audiovisual production, showing store hours, scrolling news headlines, detecting proximity of a user and providing targeted advertisements, recording passers-by for surveillance and/or other purposes, etc.
[0054] The technology compartment 108 may have traces or other conduits, facilitating the connection of power to the assembly, and/or from assembly-to-assembly, e.g., when multiple assemblies are oriented close to one another in a modular or other fashion. The technology compartment 108 may also facilitate the provision of power and/or other electrical connection to technology components of the assembly. For instance, in touch panel configurations, leads may be provided to facilitate the reading out of signals from touch electrodes, components attached to the panel, etc. In electrochromic configurations, leads may be provided to facilitate provision of power needed for switching or the like. Power may be provided for active defogging and/or deicing, etc., e.g., by heating up a transparent conductive coating (TCC) or the like, etc. The technology panel or module additionally or alternatively may be self-powered and connection-free, e.g., by use of (for example) batteries, small solar cells with batteries and wireless interface, and/or the like. A dynamic shade (among other functional devices), for example, may work well with a small battery in some instances. In certain example embodiments, common or standardized low-power local or other wireless communication platform (e.g., a wireless ad-hoc network) may be implemented for providing control, user interface, and/or other features.
[0055] A second glass substrate 112 is provided interior to the outer glass substrate 102 and connected to a frame 114 via a second seal 116. The frame may include or have connected to it brackets, clips, fasteners, and/or the like for holding the technology compartment 108 and/or the HVAC unit 106. These elements additionally or alternatively may help secure the inner substrate and/or technology panel 118 in the assembly, and may help facilitate its removal and/or replacement, e.g., as described in greater detail below.
[0056] The frame 114 is connected to an inner glass substrate and/or technology panel 118 via an inner seal 120. The outer seal 104, second seal 116, and inner seal 120 may be formed from the same or different materials. It will be appreciated that these and/or other seals may be structural in certain example embodiments. It also will be appreciated that they may be provided to help maintain the substrates in substantially spaced apart relation to one another. Clamps and/or other mechanisms may be provided to help hold together some or all of the components, including some or all of the outer glass substrate 102, the second glass substrate 112, the frame 114, and the inner glass substrate and/or technology panel 118.
[0057] The frame 114 may be formed from any suitable material such as, for example, aluminum or other metal, plastic, and/or the like. In certain example embodiments, the frame 114 may form at least a part of a spacer system such that the second substrate 112 and the inner glass substrate and/or technology panel 118 function as an insulated glass unit. The same or similar may be true with respect to the outer seal 104 and the outer substrate 102 and the second substrate 112.
[0058] The inner glass substrate and/or technology panel 118 may be a modularized switchable (electrochromic, thermochromic, polymer-based, dynamic shade, or other technology) window, display device, touch panel, and/or the like. It may be interfaced with by a person interior to the building and/or exterior to the building. Capacitive and/or other touch technology may be used to detected touches, gestures, and/or the like. Cameras and/or other sensors housed in the technology compartment 108 or elsewhere may be used to facilitate control, as well. External control panels additionally or alternatively may interface with control circuitry for controlling a function of the inner glass substrate and/or technology panel 118 in certain example embodiments.
[0059]
[0060] The second window assembly shown in connection with
[0061] The second window assembly shown in connection with
[0062]
[0063] It will be appreciated that the same or similar modifications, extensions, material selections, etc., as discussed above may be implemented in connection with this second assembly.
[0064]
[0065] The third window assembly shown in connection with
[0066] As shown in
[0067] It will be appreciated that the same or similar modifications, extensions, material selections, etc., as discussed above may be implemented in connection with this second assembly.
[0068]
[0069] In
[0070] The technological components of the
[0071]
[0072] Advantageously, the technology disclosed herein facilitates servicing, replacement, etc., of the inner glass and/or technology panel from the inside of the building on a module-per-module basis. That is, it is not necessary to remove portions of the faade and/or adjust other assemblies when trying to work on a single assembly.
[0073] One or more connectors on an upper edge portion of the inner glass and/or technology panel may engage with one or more counterpart connectors provided via the technology compartment, e.g., to facilitate powering, data exchange, control signals, feedback, and/or the like.
[0074]
[0075]
[0076]
[0077] Methods of making, configuring, repairing, individual assemblies, groupings of assemblies, building facades, etc., are contemplated herein.
[0078] Although certain example embodiments are described as including glass substrates, it will be appreciated that other substrates may be used for one or more of the transparent panels therein. Additionally, although certain example embodiments are described in connection with having a functional panel on the interior of the building, it will be appreciated that the functional panels may be provided outside of the building.
[0079] Referring now to
[0080] Referring now to
[0081] For very high thermal performance inserts, such as a VIG unit, the frame assembly 304 could include additional insulating componentry in order to capitalize on the thermal performance benefits. Non-limiting examples of this additional componentry include a thin metal or plastic insulating cover over an interior portion of the frame. In some implementations, this thin insulating cover could further comprise a thin layer of insulating material, such as vacuum panels, foam, or aerogel. It will be appreciated that other suitable insulating materials could be utilized or other suitable componentry could be added to the frame assembly 304 in an effort to realize the maximum thermal performance benefit of the insert(s).
[0082] The frame assembly 304 comprises a main structural frame 316 and a removable exterior frame 320. The removable exterior frame 320 secures the outer pane 308 and also defines an angled lip 324 (e.g., a 5 degree angle) for water run-off. An insulating feature 328 is disposed between the main structural frame 316 and the removable exterior frame 320. Non-limiting examples of the insulating feature include a thermal break, an air cavity, a vacuum cavity, and other materials and/or gases as developed. The main structural frame 316 receives one or more carrier frames 332, each of which secures one or more of the inner panes 312. A trim component or panel 336 attaches to an inner most carrier frame 332 to hide all or a majority of the frame assembly 304 from view from an inside the structure 200. As described above, this trim component 336 or an additional trim component (not shown) could be insulating to capitalize on the thermal performance benefits of particular inserts (e.g., VIG).
[0083] The frame assembly 304 optionally includes an electrical enclosure 340 atop the main structural frame 316 and an insulation enclosure 344 disposed in front of the electrical enclosure 340. A back plate or trim component 348 hides and allows for access to the electrical enclosure 340. The electrical enclosure 340 can house electrical components and/or wiring for the modular window assembly 300, such as power wiring connecting one or more electrical devices to an external power source (e.g., an electrical system of the structure 200) and/or communication wiring (low voltage communication wiring, fiber optic communication wiring, etc.). It will be appreciated that the terms electrical system and electrical device as used herein can include both electrical power and communication componentry. Non-limiting examples of these electrical devices include a light system, a projection display system, a heating/ventilating/air conditioning (HVAC) system, an electrochromic system, and a dynamic shade system, one or more sensors, one or more audio devices (microphones, speakers, etc.), a noise cancellation system (e.g., active noise cancellation), wireless communication hubs and repeaters, active collision avoidance systems, and other features or technology as developed. The insulation enclosure 344 can house thermal insulation, but it will also be appreciated that the insulation enclosure 344 could house a portion of the electrical system described above, such as a light system for accenting the modular window assembly 300 as viewed from outside.
[0084] The frame assembly 304 further comprises at least one vapor neutralizer. Non-limiting examples of the vapor neutralizer(s) include seals and desiccants. Seals act to prevent moisture from entering a space, whereas desiccants act to absorb moisture from a space. As shown, seals 352 and 356 are primary barrier seals that primarily prevent water (as well as airflow and/or sound) from entering an interior of the modular window assembly 300. Non-limiting examples of these seals 352 include butterfly and bulb-type seals, such as a silicone bulb, a silicone foam, an ethylene propylene diene monomer (EPDM) rubber bulb, and an EPDM rubber foam. Seals 360 and 364 are anti-vapor seals that primarily prevent moisture from entering an interior of the modular window assembly 300. In one exemplary implementation, seal 364 includes a unique foil moisture barrier. These seals 360 and 364 could optionally have a desiccant associated therewith, but it will be appreciated that an optional desiccant could be disposed elsewhere.
[0085] Lastly, seals 368 and 372 are breathable anti-dust seals that primarily prevent dust from entering between the inner glass panes 312. Non-limiting examples of these seals 368 and 372 include pile and felt strips. The insulating feature 328 is acts as a thermal barrier to prevent the transfer of heat from the removable exterior frame 320 to the main structural frame 316 and vice-versa. The insulating feature 328 and the removable exterior frame 320 also collectively form a water run-off channel 376. Any water that is able to pass seal 356 could be expelled from the modular window assembly 300 via this channel 376. The insulating feature 328 could be, for example, a slip-in polymer (e.g., polyamide) component that forms the above-described conduction barrier. In one exemplary implementation, the insulating feature 328 is formed of a dense material (e.g., 80-90 durometer) for withstanding fastener pass-through and accommodating high temperature and moisture ranges. It will be appreciated that the seals and/or desiccants described herein are merely examples of water management systems and it will be appreciated that any suitable water management system could be utilized to prevent moisture from accumulating within the modular window assemblies.
[0086] Referring now to
[0087] In
[0088] Referring now to
[0089] At 520, the bottom portion of the modular window assembly 300 is slid into place (see