Sheet feeder, image reading apparatus, and image forming apparatus
10214374 ยท 2019-02-26
Assignee
Inventors
Cpc classification
B65H2402/441
PERFORMING OPERATIONS; TRANSPORTING
B65H1/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/1136
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/1132
PERFORMING OPERATIONS; TRANSPORTING
B65H3/66
PERFORMING OPERATIONS; TRANSPORTING
B65H3/34
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H3/56
PERFORMING OPERATIONS; TRANSPORTING
B65H3/34
PERFORMING OPERATIONS; TRANSPORTING
B65H1/04
PERFORMING OPERATIONS; TRANSPORTING
B65H5/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet feeder comprises a sheet stacking unit which stacks sheets, a sheet pickup unit which picks up a sheet from one side of the stacked sheets on the sheet stacking unit, a sheet separating and feeding unit which separately feeds sheets one by one to a conveyance path, an orientation holding unit which holds a feed orientation of a sheet, and a biasing unit which biases the orientation holding unit from a retracted position to a projecting position. A projection amount of the orientation holding unit from an inclined surface increases as the number of stacked sheets decreases, and the projection amount from the inclined surface decreases as the number of stacked sheets increases.
Claims
1. A sheet feeder comprising: a sheet stacking unit configured to stack sheets; a sheet pickup unit configured to pick up a sheet from one side of the stacked sheets on the sheet stacking unit and to move up and down in accordance with a stacked sheet amount; a sheet separating and feeding unit, arranged downstream of the sheet pickup unit in a sheet feeding direction and at a position adjoining an inclined surface which inclines in the sheet feeding direction for separating the stacked sheets, and configured to separately feed sheets one by one to a conveyance path, wherein a sheet picked up from the sheet stacking unit by the sheet pickup unit is separately fed from the sheet stacking unit to the conveyance path on the downstream side in the sheet feeding direction via the inclined surface; an orientation holding unit configured to hold a feed orientation of a sheet currently being separately fed by acting on the sheet, the orientation holding unit being formed between the sheet pickup unit and the sheet separating and feeding unit; and a biasing unit configured to contact the orientation holding unit and bias the orientation holding unit from a retracted position where the orientation holding unit is retracted relative to the inclined surface to a projecting position where the orientation holding unit is projected from the inclined surface, wherein the orientation holding unit has an upper end on the downstream side in the sheet feeding direction and a lower end on the upstream side in the sheet feeding direction, the orientation holding unit is axially supported at the lower end in the vicinity of the intersection of the sheet stacking unit and the inclined surface so as to make the orientation holding unit swingable, the orientation holding unit is displaceable between the projecting position where the upper end of the orientation holding unit projects from the inclined surface and the retracted position where the upper end of the orientation holding unit is retracted, in the vicinity of the intersection, and a projection amount of the orientation holding unit from the inclined surface increases as the number of stacked sheets decreases, and the projection amount from the inclined surface decreases against a biasing force of the biasing unit as the number of stacked sheets increases, and the orientation holding unit has a function of holding the feed orientation of a sheet picked up from the sheet stacking unit by the sheet pickup unit by pushing up the sheet in the projecting position.
2. The sheet feeder according to claim 1, wherein the orientation holding unit is accommodated in a recess formed in the inclined surface at the retracted position.
3. The sheet feeder according to claim 1, further comprising a pickup roller formed as the sheet pickup unit configured to rotate in tight contact with an uppermost sheet of the stacked sheets, and a feed roller and a separation roller formed as the sheet separating and a feeding unit configured to separately feed sheets picked up by the pickup roller to the conveyance path one after another, wherein letting p1 be a contact point between the uppermost sheet of the sheet stacking unit and the pickup roller, and p2 be a contact point between the feed roller and the separation roller, the projecting position of the orientation holding unit exists on a straight line connecting the contact point p1 and the contact point p2.
4. A sheet feeder comprising: a sheet stacking unit configured to stack sheets; a sheet pickup unit configured to pick up a sheet from one side of the stacked sheets on the sheet stacking unit; a sheet separating and feeding unit, arranged downstream of the sheet pickup unit in a sheet feeding direction, and configured to separately feed sheets one by one to a conveyance path, wherein a sheet picked up from the sheet stacking unit by the sheet pickup unit is separately fed from the sheet stacking unit to the conveyance path on the downstream side in the sheet feeding direction via an inclined surface which inclines in the sheet feeding direction for separating the stacked sheets; an orientation holding unit configured to hold a feed orientation of a sheet currently being separately fed by acting on the sheet, the orientation holding unit being formed between the sheet pickup unit and the sheet separating and feeding unit; a biasing unit configured to bias the orientation holding unit from a retracted position to a projecting position, wherein the orientation holding unit is displaceable between the projecting position where the orientation holding unit projects from the inclined surface and the retracted position where the orientation holding unit is retracted in the vicinity of an intersection between the sheet stacking unit and the inclined surface, a projection amount of the orientation holding unit from the inclined surface increases as the number of stacked sheets decreases, and the projection amount from the inclined surface decreases against a biasing force of the biasing unit as the number of stacked sheets increases, and the orientation holding unit has a function of holding the feed orientation of a sheet picked up from the sheet stacking unit by the sheet pickup unit by pushing up the sheet in the projecting position; and a driving unit configured to displace the orientation holding unit, wherein the orientation holding unit is displaced by the driving unit between the projecting position and a position where the orientation holding unit stands upright and is perpendicular to the surface of the sheet stacking unit, the orientation holding unit has a function of regulating the stacked sheets on the sheet stacking unit by causing the sheets to abut the orientation holding unit in the upright position in order to align leading edges of the sheets, and the orientation holding unit is axially supported in the vicinity of the intersection of the sheet stacking unit and the inclined surface so as to make the orientation holding unit swingable.
5. The sheet feeder according to claim 4, wherein the driving unit includes a cam member which is rotated in a state in which the cam member is engaged with the orientation holding unit.
6. An image reading apparatus having a sheet feeder which feeds sheets to an image reading unit, the sheet feeder comprising: a sheet stacking unit configured to stack sheets; a sheet pickup unit configured to pick up a sheet from one side of the stacked sheets on the sheet stacking unit and to move up and down in accordance with a stacked sheet amount; a sheet separating and feeding unit, arranged downstream of the sheet pickup unit in a sheet feeding direction and at a position adjoining an inclined surface which inclines in the sheet feeding direction for separating the stacked sheets, and configured to separately feed sheets one by one to a conveyance path, wherein a sheet picked up from the sheet stacking unit by the sheet pickup unit is separately fed from the sheet stacking unit to the conveyance path on the downstream side in the sheet feeding direction via the inclined surface; an orientation holding unit configured to hold a feed orientation of a sheet currently being separately fed by acting on the sheet, the orientation holding unit being formed between the sheet pickup unit and the sheet separating and feeding unit; and a biasing unit configured to contact the orientation holding unit and bias the orientation holding unit from a retracted position where the orientation holding unit is retracted relative to the inclined surface to a projecting position where the orientation holding unit is projected from the inclined surface, wherein the orientation holding unit has an upper end on the downstream side in the sheet feeding direction and a lower end on the upstream side in the sheet feeding direction, the orientation holding unit is axially supported at the lower end in the vicinity of the intersection of the sheet stacking unit and the inclined surface so as to make the orientation holding unit swingable, the orientation holding unit is displaceable between the projecting position where the upper end of the orientation holding unit projects from the inclined surface and the retracted position where the upper end of the orientation holding unit is retracted, in the vicinity of the intersection, and a projection amount of the orientation holding unit from the inclined surface increases as the number of stacked sheets decreases, and the projection amount from the inclined surface decreases against a biasing force of the biasing unit as the number of stacked sheets increases, and the orientation holding unit has a function of holding the feed orientation of a sheet picked up from the sheet stacking unit by the sheet pickup unit by pushing up the sheet in the projecting position.
7. An image forming apparatus having a sheet feeder which feeds sheets to an image forming unit, the sheet feeder comprising: a sheet stacking unit configured to stack sheets; a sheet pickup unit configured to pick up a sheet from one side of the stacked sheets on the sheet stacking unit and to move up and down in accordance with a stacked sheet amount; a sheet separating and feeding unit, arranged downstream of the sheet pickup unit in a sheet feeding direction and at a position adjoining an inclined surface which inclines in the sheet feeding direction for separating the stacked sheets, and configured to separately feed sheets one by one to a conveyance path, wherein a sheet picked up from the sheet stacking unit by the sheet pickup unit is separately fed from the sheet stacking unit to the conveyance path on the downstream side in the sheet feeding direction via the inclined surface; an orientation holding unit configured to hold a feed orientation of a sheet currently being separately fed by acting on the sheet, the orientation holding unit being formed between the sheet pickup unit and the sheet separating and feeding unit; and a biasing unit configured to contact the orientation holding unit and bias the orientation holding unit from a retracted position where the orientation holding unit is retracted relative to the inclined surface to a projecting position where the orientation holding unit is projected from the inclined surface, wherein the orientation holding unit has an upper end on the downstream side in the sheet feeding direction and a lower end on the upstream side in the sheet feeding direction, the orientation holding unit is axially supported at the lower end in the vicinity of the intersection of the sheet stacking unit and the inclined surface so as to make the orientation holding unit swingable, the orientation holding unit is displaceable between the projecting position where the upper end of the orientation holding unit projects from the inclined surface and the retracted position where the upper end of the orientation holding unit is retracted, in the vicinity of the intersection, and a projection amount of the orientation holding unit from the inclined surface increases as the number of stacked sheets decreases, and the projection amount from the inclined surface decreases against a biasing force of the biasing unit as the number of stacked sheets increases, and the orientation holding unit has a function of holding the feed orientation of a sheet picked up from the sheet stacking unit by the sheet pickup unit by pushing up the sheet in the projecting position.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
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DESCRIPTION OF EMBODIMENTS
(21) Embodiments for carrying out the present invention will be explained in detail below with reference to the accompanying drawings. The following embodiments are examples for implementing the present invention, so the present invention is not limited to the following embodiments. The dimensions, materials, shapes, relative positions, and the like of the constituent parts of the embodiments should properly be modified or changed without departing from the spirit and scope of the present invention in accordance with the configuration of an apparatus to which the present invention is applied and with various conditions.
(22) An embodiment in which a sheet feeder of the present invention is applied to an image reading apparatus for reading a document sheet image by conveying a document sheet. Note that the present invention is not limited to an image reading apparatus such as a document sheet scanner, and is also applicable to an image forming apparatus such as a facsimile apparatus, printer, or copying machine.
(23) [Apparatus Configuration] The configuration and function of the image reading apparatus in which the sheet feeder of the embodiment according to the present invention is incorporated will be explained with reference to
(24) As shown in
(25) The lower guide unit 2 includes a horizontal document sheet stacking type document sheet stacker (an example of a sheet stacking unit) 2a on which documents D are horizontally stacked, an inclined surface 2b for separating documents, a separation roller 4, an upstream-side conveyor roller 5, a lower read sensor 6, a downstream-side conveyor roller 7, and a guide plate 140. The upper guide unit 3 includes a pickup roller (an example of a sheet pickup unit) 8, a feed roller 9, an upstream-side conveyor roller 10, an upper read sensor 11, and a downstream-side conveyor roller 12. Note that the two end portions of the documents D in the widthwise direction are regulated by a pair of regulating plates (not shown) slidably standing along the stacking surface on the document sheet stacker 2a. That is, the pair of regulating plates prevent skew of the documents D in the document sheet pickup direction.
(26) The lower read sensor 6 and upper read sensor 11 face each other with the conveyance path 13 being sandwiched between them. On the conveyance path 13, the pair of upstream-side conveyor rollers 5 and 10 abut against each other, and the pair of downstream-side conveyor rollers 7 and 12 abut against each other. The upstream-side conveyor roller 5 and downstream-side conveyor roller 7 are driving rollers which are driven by motors (not shown), and the upstream-side conveyor roller 10 and downstream side conveyor roller 12 are driven rollers.
(27) The pickup roller 8, feed roller 9, and separation roller 4 form a unit configured to pick up a document sheet and separately feeding it, and are rotated by motors (not shown). The pickup roller 8 is arranged to correspond to a central portion of a document sheet in the widthwise direction (a central portion of the apparatus main body), and rotates in the sheet feeding direction indicated by an arrow s while being in tight contact with an uppermost document sheet dl (on one side) of the documents D stacked on the document sheet stacker 2a, and the feed roller 9 and separation roller 4 separately feed the documents picked up by the pickup roller 8 one by one to the conveyance path 13 on the downstream side in the sheet feeding direction. That is, in this embodiment, the feed roller 9 and separation roller 4 on the downstream side of the pickup roller 8 in the sheet pickup direction function as a document (sheet) separating and feeding unit. In this case, to prevent a document sheet from slackening between the pickup roller 8 and feed roller 9, driving is performed such that the rotational speed of the pickup roller 8 is lower than that of the feed roller 9. A one-way clutch (not shown) is formed in the pickup roller 8. When a document sheet fed from the document sheet stacker 2a arrives at the feed roller 9 and is pulled between the pickup roller 8 and feed roller 9 due to the rotational speed difference between them, the one-way clutch is unlocked, so the pickup roller 8 can rotate in the document sheet feeding direction. The separation roller 4 is driven in contact with the feed roller 9. Thus, the separation roller 4 rotates in a direction opposite to that of the feed roller 9, and separates the document sheet dl fed from the documents D.
(28) The lower read sensor 6 and upper read sensor 11 optically read images on the lower surface and upper surface of the document sheet dl stably conveyed as it is sandwiched between the upstream side and downstream side by the rotation of the pair of the upstream-side conveyor rollers 5 and 10 and the downstream-side conveyor rollers 7 and 12.
(29) The guide plate 140 is axially supported to be swingable around a shaft 14a in the vicinity of the intersection between the document sheet stacker 2a and inclined surface 2b of the lower guide unit 2, and displaceable between a position where the guide plate 140 projects from the inclined surface 2b and a position where the guide plate 140 is retracted. The spring force of a torsion spring 15 as a biasing unit always biases the guide plate 140 to the position where the guide plate 140 projects from the inclined surface 2b. An apex 14c of the guide plate 140 shown in
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(31) When the number of stacked documents further decreases, as shown in
(32) For example, when feeding a hardly bendable document sheet such as a plastic card, as shown in
(33) Also, in Patent Document 1 described previously, the cost is high because the lifting member requires the driving mechanism including the motor, cam, and the like. By contrast, this embodiment is advantageous in cost because only the guide plate 140 and spring 15 are necessary. Note that when adding documents, the additional documents can be inserted between the lowermost stacked document sheet and document sheet stacker 2a. Since the guide plate 140 is pushed back and retracted, this is advantageous in free document sheet addition.
Second Embodiment
(34) An image reading apparatus in which a sheet feeder of the second embodiment is incorporated will be explained below with reference to
(35) As shown in
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(38) When starting feed after setting documents, the driving mechanism (not shown) rotates the cam member 16 clockwise, thereby setting the guide plate 141 in an inclined posture as shown in
(39) When feed is further continued, the number of stacked documents reduces as shown in
(40) In this embodiment, the guide plate 141 has a document sheet abutment function when setting the document sheet and improves the feed performance.
(41) Note that the guide plate 141 is driven by the cam in this embodiment, but the present invention is not limited to this, and it is also possible to use gear driving or another driving unit.
Third Embodiment
(42) An image reading apparatus in which a sheet feeder of the third embodiment is incorporated will be explained below with reference to
(43) As shown in
(44) The cover member 18 is pivotally connected via a pivoting shaft 18b on the downstream side in the document sheet feeding direction from the separation roller 4 of the lower unit 2. That is, the cover member 18 is a cover for covering the portion around the separation roller 4, and is a lid member which can be opened/closed as shown in
(45) When document sheet feed from a document sheet stacking surface 2a is started in the state shown in
Fourth Embodiment
(46) An image reading apparatus in which a sheet feeder of the fourth embodiment is incorporated will be explained below with reference to
(47) As shown in
(48) The apex of the projection 2c is positioned near a straight line connecting a point P1 and a point P2. Since the projection 2c pushes up a document sheet from below when feeding the document sheet, therefore, a slack of the document sheet on the inclined surface 2b is suppressed, and jam (paper jam) during document sheet feed can be suppressed. When feeding a hardly bendable document sheet such as a plastic card, however, feed becomes difficult because the leading edge of the card cannot climb over the projection 2c. Note that the projection 2c may also be formed by an elastically deformable material such as a rubber material or sponge. This makes it possible to feed a firm document sheet.
(49) Also, to implement feed of a plastic card, as shown in
(50) The present invention is not limited to above-described embodiments according to the above-described horizontal document sheet stacking type feeding configuration, and is also applicable to other forms of sheet stacking, for example, a so-called vertical stacking type in which sheets are stacked in the horizontal direction, and a so-called inclined stacking type in which a stack of sheets is inclined in a so-called horizontal stacking type in which the sheet surfaces are the horizontal direction. In either case, the present invention can implement stable separate feed by holding the sheet feed orientation so as to suppress a slack of a sheet before being separately fed with respect to a sheet currently being separately fed.
(51) Also, the sheet feeder of the present invention is applicable not only to the image reading apparatuses of the above-described embodiments, but also to image forming apparatuses (for example, a printer, copying machine, multi-functional peripheral, and facsimile apparatus) for performing printing on a sheet. In addition, the sheet feeder of the present invention is applicable to a sheet processing apparatus for feeding a sheet and performing predetermined processing on it.
(52) The present invention is not limited to the above-described embodiments, and various changes and modifications can be made within the spirit and scope of the present invention. Therefore, to apprise the public of the scope of the present invention, the following claims are made.
REFERENCE SIGNS LIST
(53) 100, 101 . . . image reading apparatus, 2 . . . lower guide unit, 3 . . . upper guide unit, 4 . . . separation roller, 8 . . . pickup roller, 9 . . . feed roller, 140 . . . guide member