Systems and methods for monitoring underwater impacts to marine propulsion devices
10214271 ยท 2019-02-26
Assignee
Inventors
Cpc classification
B63H20/10
PERFORMING OPERATIONS; TRANSPORTING
B63B79/40
PERFORMING OPERATIONS; TRANSPORTING
B63H2021/216
PERFORMING OPERATIONS; TRANSPORTING
B63B79/30
PERFORMING OPERATIONS; TRANSPORTING
B63B79/10
PERFORMING OPERATIONS; TRANSPORTING
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H21/22
PERFORMING OPERATIONS; TRANSPORTING
B63H21/14
PERFORMING OPERATIONS; TRANSPORTING
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
B63H20/08
PERFORMING OPERATIONS; TRANSPORTING
B63H5/125
PERFORMING OPERATIONS; TRANSPORTING
B63H23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Systems and methods are for monitoring underwater impacts to marine propulsion devices. The systems can comprise a marine propulsion device that is trimmable up and down about a trim axis; a trim sensor that senses at least one of a current trim position of the marine propulsion device relative to the trim axis and a rate at which the marine propulsion device is trimmed relative to the trim axis; and a controller that is configured to compare the rate at which the marine propulsion device is trimmed relative to the trim axis to a stored threshold value to thereby determine whether an underwater impact to the marine propulsion device has occurred.
Claims
1. A method for detecting an underwater impact to a marine propulsion device that is trimmable about a trim axis, the method comprising: determining, with a controller, a rate at which the marine propulsion device is trimmed relative to the trim axis; comparing, with the controller, the rate at which the marine propulsion device is trimmed relative to the trim axis to a stored threshold value to thereby determine whether an underwater impact to the marine propulsion device has occurred; and calculating, with the controller, an impact force on the marine propulsion device based upon the rate at which the marine propulsion device is trimmed relative to the trim axis.
2. The method according to claim 1, further comprising storing the impact force in a memory, summing the impact force with previous impact forces on the marine propulsion device to thereby obtain a resultant value, and comparing the resultant value to a stored threshold value to thereby determine a remaining useful life of the marine propulsion device.
3. The method according to claim 2, further comprising indicating the remaining useful life of the marine propulsion device to an operator.
4. The method according to claim 2, wherein the impact force is stored and summed by the controller only if the propulsion device is trimmed relative to the axis for a time period that is longer than a stored time period for a trailover event.
5. The method according to claim 1, further comprising summing the impact force with previous impact forces on the marine propulsion device to thereby obtain a resultant value, and comparing the resultant value to a stored threshold value to thereby determine a remaining useful life of the marine propulsion device.
6. The method according to claim 5, further comprising storing and summing the impact force only if the propulsion device is trimmed relative to the axis for a time period that is longer than a stored time period for a trailover event.
7. A method for detecting an underwater impact to a marine propulsion device that is trimmable about a trim axis, the method comprising: determining, with a controller, a rate at which the marine propulsion device is trimmed relative to the trim axis; comparing, with the controller, the rate at which the marine propulsion device is trimmed relative to the trim axis to a stored threshold value to thereby determine whether an underwater impact to the marine propulsion device has occurred; modifying, with the controller, an operation of an engine associated with the marine propulsion device when the controller determines that the underwater impact to the marine propulsion device has occurred; and sensing a trim position of the marine propulsion device relative to the trim axis; wherein the operation of the engine is modified by the controller only if the trim position of the marine propulsion device relative to the trim axis exceeds a stored trim position range.
8. The method according to claim 7, further comprising indicating to an operator that the controller has determined that the underwater impact to the marine propulsion device has occurred.
9. A method for detecting an underwater impact to a marine propulsion device that is trimmable about a trim axis, the method comprising: determining, with a controller, a rate at which the marine propulsion device is trimmed relative to the trim axis; comparing, with the controller, the rate at which the marine propulsion device is trimmed relative to the trim axis to a stored threshold value to thereby determine whether an underwater impact to the marine propulsion device has occurred; shutting an operation of an engine associated with the marine propulsion device when the controller determines that the underwater impact to the marine propulsion device has occurred; sensing a current speed of the engine; wherein the engine is shut down only if the current speed of the engine increases within a stored time period after the marine propulsion device has been trimmed relative to the trim axis.
10. The method according to claim 9, wherein the engine is shut down via an ignition system for the engine.
11. The method according to claim 9, wherein the engine is shut down via a fuel system for the engine.
12. The method according to claim 9, further comprising indicating to an operator that the underwater impact to the marine propulsion device has occurred.
13. The method according to claim 9, further comprising sensing a trim position of the marine propulsion device relative to the trim axis, wherein the engine is shut down only if the trim position of the marine propulsion device relative to the trim axis exceeds a stored trim position range.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure is provided with reference to the following drawing Figures. The same numbers are used throughout the drawing Figures to reference like features and like components.
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DETAILED DESCRIPTION OF THE DRAWINGS
(7) During research and experimentation, the present inventors have determined that it is desirable to provide improved systems and methods for detecting and/or monitoring impacts on marine propulsion devices, and particularly high-speed impacts on a gearcase and/or driveshaft housing associated with marine propulsion devices. Such impacts typically occur with underwater obstructions, such as logs, reefs, the seabed, and/or the like. The present inventors have also found that high-speed impacts with underwater obstructions can potentially cause serious damage to the marine vessel and possibly endanger passengers onboard the marine vessel. The inventors have therefore found it to be desirable to provide improved systems and methods for controlling operations of the marine propulsion device (for example shutting the device off) when a high-speed impact occursso as to prevent further damage to the marine vessel and to protect the occupants of the marine vessel from harm.
(8) During research and experimentation, the present inventors have also determined that it is desirable to provide improved systems and methods for determining and/or predicting future maintenance and/or repair requirements for a marine propulsion device based on current and historical impact occurrences to the device. Multiple high-speed impacts from underwater obstructions can reduce the lifespan of components of the marine propulsion device. For example gearcase housings and/or driveshaft housings on marine propulsion devices are often constructed of relatively lightweight aluminum, which can have limited impact strength. If the aluminum is in use over a long enough period of time, under a given load, it will ultimately require repair or replacement. As such, the present inventors have found it to be desirable to provide systems and methods that determine and/or predict such future maintenance and/or replacement requirements of these aluminum components based on cumulative effects of current and historical impacts from underwater obstructions.
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(10) It should be understood that the type and configuration of the marine propulsion device 10 and the manner in which the marine propulsion device 10 is coupled to the transom 16 of the marine vessel 12 can vary from that which is shown. For example, instead of an outboard motor, the marine propulsion device 10 can include an inboard drive, an outboard drive, a so-called inboard/outboard drive, a sterndrive, a trolling motor, and/or the like. The marine propulsion device 10 can have any different type of propulsor, such as one or more propellers, counter rotating propellers, impellers, pod drives and/or the like. It should also be understood that the type and configuration of the marine vessel 12 is merely exemplary and can also widely vary from that which is shown.
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(13) Thus, as shown by comparison of
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(15) The system 34 also includes one or more conventional engine speed sensors 48 and one or more conventional trim sensors 50. Both the engine speed sensor 48 and the trim sensor 50 are configured to sense and communicate characteristics to the controller 36, for example via electronic signals. The engine speed sensor 48 and trim sensor 50 are convention items that are well-known in the art. Examples of suitable engine speed sensors and trim sensors are provided in the above-incorporated U.S. Patents. The type and configuration of the engine speed sensor 48 and trim sensor 50 can vary. In certain examples, the engine speed sensor 48 can be located on the crankshaft of the internal combustion engine 18. In certain examples, the engine speed sensor 48 can be, for example, one or more rotary and/or linear position sensors, including one or more tachometers, including but not limited to part numbers 864297 or 8M0011986 provided by Mercury Marine of Fond du Lac, Wisconsin. The type and configuration of the trim sensor 50 can be for example, a rotary or linear position sensor, for example a potentiometer, Hall Effect trim sender, and/or the like. In certain examples, the trim sensor 50 can be located on the trim actuator 42. In some examples, the trim sensor 50 is configured to sense the rate at which the marine propulsion device 10 is trimmed about the trim axis 30. In some examples, the trim sensor 50 is configured to sense a position of the marine propulsion device 10 with respect to the trim axis 30 and/or transom 16. Both types of trim sensors are conventional and are known in the art. Examples of trim sensors that could be used are provided by Mercury Marine of Fond du Lac, Wisconsin, part numbers 863187, 863187-1, 863187-A04, or 863187-A05.
(16) Examples of programming and operations of the controller 36 are described in further detail herein below with respect to non-limiting examples and/or algorithms. While each of these examples/algorithms includes a specific series of steps for accomplishing certain system control functions, the scope of this disclosure is not intended to be bound by the literal order and literal content of these steps and non-substantial differences or changes fall within the scope of the disclosure.
(17) As mentioned herein above, through research and experimentation, the present inventors have determined that it is desirable to identify an occurrence of an impact to the marine propulsion device 10 (e.g. a logstrike) to thereby prevent damage to the marine vessel and/or injury to the operator in the marine vessel 12. Most relevant to these purposes are impact occurrences that occur when the marine vessel 12 is traveling at relatively high speed. Through research and experimentation, the present inventors have determined that impact occurrences at high speeds typically cause the marine propulsion device 10 to involuntarily, rapidly trim upwardly away from the trimmed down position (
(18) According to some examples, based upon inputs from the trim sensor 50, the controller 36 is uniquely configured (e.g. programmed) to compare the rate at which the marine propulsion device 10 is trimmed relative to the trim axis 30 to a threshold value stored in the memory of the controller 36 (i.e. a stored threshold value) to thereby determine whether an underwater impact to the marine propulsion device 10 has occurred. The stored threshold value can equate to the maximum speed at which the trim actuators 42 are capable of trimming the marine propulsion device 10 via the trim actuators 42. The stored threshold value can be selected/identified based upon trial and error with similar system configurations and/or calibrated at the time the system 34 is built. In some examples, the trim sensor 50 is configured to detect the rate at which the marine propulsion device 10 is trimmed relative to the trim axis 30 and communicate this information to the controller 36. In other examples, the trim sensor 50 is configured to detect the trim position of the marine propulsion device 10 at a first instant in time and then to detect the trim position of the marine propulsion device 10 at a later, second instant in time. Based upon the difference in positions at the first and second instants in time, and the difference in time between the first and second instants, the controller 36 can be configured to calculate the rate of change in trim position. The resultant of this calculation represents the rate at which the marine propulsion device 10 is currently trimmed relative to the trim axis 30. In both examples, if the rate at which the marine propulsion device 10 is trimmed relative to the trim axis 30 exceeds the stored threshold value, the controller 36 is configured to determine that the underwater impact to the marine propulsion device 10 has occurred.
(19) Advantageously, when the controller 36 determines that an underwater impact to the marine propulsion device 10 has occurred, the controller 36 can be further configured to take action to prevent damage to the marine vessel 12 and/or injury to an operator. For example, the controller 36 can be configured, via the engine control section 38, shut down an operation of the internal combustion engine 18, for example the ignition system 21 and/or the fuel system 23, thus shutting down the internal combustion engine 18, which slows and/or stops rotation of the propeller 20.
(20) In certain examples, the controller 36 can be further configured to control an operator indicator device 52 to thereby indicate to the operator that the impact has occurred. The type of operator indicator device 52 can vary and in certain examples can include a video screen or any other visual aide for visually indicating the impact occurrence to the operator and/or a speaker or other audio aide for audibly indicating the impact occurrence to the operator. Computer control of an operator indicator device is well known in the art and thus not further described herein.
(21) In some examples, the controller 36 can be configured to determine whether the impact to the marine propulsion device 10 has occurred, not just based upon the rate at which the marine propulsion device 10 is trimmed relative to the trim axis 30, but also based upon one or more additional sensed conditions of the system 34. This can prevent or limit false positives, i.e., where a rapid change in rate of trim is in fact not caused by an impact occurrence. For example, through research and experimentation, the present inventors have determined that when the marine propulsion device 10 is trimmed upwardly about the trim axis 30 into or past the fully trimmed up position shown in
(22) In other examples, the present inventors have also determined that impact occurrences at high speed can also cause the marine propulsion device 10 to trim upwardly beyond a normal trim position range for that particular arrangement. The present inventors have determined that the position to which the marine propulsion device 10 is trimmed can provide an additional indication of whether an impact to the marine propulsion device 10 has occurred. Thus the controller 36 can be configured to determine that a high speed impact has occurred when both (1) the rate of trim of the marine propulsion device 10 is higher than the noted threshold value and (2) the trim position of the marine propulsion device 10 is outside of a stored normal range of trim positions for that particular arrangement. This combination can prevent or limit false positive readings, i.e., where a rapid change in rate of trim is in fact not caused by an impact occurrence.
(23) In other examples, the controller 36 can be configured to require all three criteria (namely rate of trim, increase in speed of the internal combustion engine 18, and movement of the marine propulsion device 10 out of the stored normal range of trim position) for a determination that an impact has occurred.
(24) As discussed herein above, the present inventors have also determined that it is desirable to provide improved systems and methods for determining and/or predicting future maintenance and/or repair requirements for a marine propulsion device based on current and historical impact occurrences to the device. In certain examples, the controller 36 can also or alternately be configured to calculate an impact force on the marine propulsion device 10 based upon the rate at which the marine propulsion device 10 is trimmed relative to the trim axis 30. For example, the memory of the controller 36 can be programmed with a look-up table that correlates rate of trim of the marine propulsion device 10 to impact force on the marine propulsion device 10. The correlation between rate of trim and force can be determined by historical data and experimentation (trial and error). For example, the present inventors have determined that the faster the marine propulsion device 10 is trimmed about the trim axis 30, the greater the impact on the marine propulsion device 10, and vice versa. Thus, the controller 36 can be configured to determine the impact force on the marine propulsion device 10 from a particular impact occurrence, store the new impact force in its memory, sum the new impact force with any previous impact forces that have already been stored in the memory of the controller 36, and then compare the resultant value to a stored threshold valueto thereby determine a remaining useful life of the marine propulsion device 10. The stored threshold value can be based upon particular physical characteristics of the marine propulsion device 10, for example based upon the durability of the marine propulsion device 10 (e.g. material of its construction, the manner of its construction, etc.) and/or based upon past experiences (e.g. trial and error) with similar configurations of marine propulsion devices.
(25) In some examples, the manufacturer of the marine propulsion device 10 can estimate a total cumulative force limit that the marine propulsion device 10 could withstand before maintenance or repair likely will be needed. Based upon a comparison of the resultant value calculated by the controller 36 to the total cumulative force limit, the controller 36 can be configured to control the operator indicator device 52 to indicate a remaining useful life of the marine propulsion device 10. If the resultant value calculated by the controller 36 is greater than the stored value, the controller 36 can be further be configured to control the operator indicator device 52 to provide a recommendation for necessary service and/or replacement.
(26) In some examples, the controller 36 can also be configured to require that the change of rate of trim occur for longer than a stored time correlated to the time a normal trailover event. The stored time can be a calibrated value based on trial and error and/or historical records. Thus in these examples, similar to the examples described herein above, the controller 36 is configured to ignore minor trailover impact occurrences, i.e., when a rapid change in rate of trim is in fact not caused by a severe, damaging impact occurrence. In some examples, the historical impact force data stored by the controller 36 can be provided to a servicing dealer when the marine propulsion device 10 is in for service. This can help the servicing dealer determine necessary maintenance and/or repair.
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(30) In the present description, certain terms have been used for brevity, clarity and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed.