Valve subassembly having at least two pump lines for a pump
10214878 ยท 2019-02-26
Assignee
Inventors
Cpc classification
F15B2211/30565
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/40515
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20546
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/50572
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/5753
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/57
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/40507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41509
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/781
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A valve subassembly includes a pump connection location, a tank connection location, and two constantly adjustable direction control valves each with first and second operating connection locations and an input connection location. A first valve group includes one direction control valve whose input is connected in parallel to two separate pump lines such that pressurized fluid is directed exclusively from the two pump lines to the control connection location. The two pump lines include a maximum of a first pump line and each remaining pump line is a second pump line. The maximum one first pump line is directly connected to the pump connection location in fluid terms, and a separate constantly adjustable pump valve is associated with each second pump line. Pressurized fluid is directed from the pump connection location via the pump valve into the associated second pump line.
Claims
1. A valve subassembly, comprising: a pump connection location; at least one tank connection location; and at least two constantly adjustable direction control valves each with a first operating connection location, a second operating connection location, and an input connection location, the at least two direction control valves each having a first operating position, a central position, and a second operating position, wherein the input connection location is connected (i) in the first operating position in fluid terms to the first operating connection location and (ii) in the second operating position in fluid terms to the second operating connection location, wherein a first valve group comprises at least one direction control valve, whose input connection location is connected in parallel to two of at least two separate pump lines in such a manner that pressurized fluid is configured to be directed exclusively from the two pump lines to the input connection location, wherein a fluid exchange between the two pump lines is prevented, wherein the at least two pump lines comprise a maximum of a first pump line, and each remaining pump line is a second pump line, wherein the maximum one first pump line is directly connected to the pump connection location in fluid terms, wherein a separate constantly adjustable pump valve is associated with each second pump line, and wherein pressurized fluid is configured to be directed from the pump connection location via the pump valve into the associated second pump line.
2. The valve subassembly according to claim 1, wherein the valve subassembly has a housing in which the direction control valves are arranged beside each other in a longitudinal direction, and wherein at least a second pump line extends through the housing in the longitudinal direction along all the direction control valves.
3. The valve subassembly according to claim 2, wherein precisely two pump lines extend through the housing in the longitudinal direction along all the direction control valves.
4. The valve subassembly according to claim 2, wherein the first pump line extends through the housing from a central portion in the longitudinal direction along all the direction control valves at that location, and wherein another second pump line extends through the housing from the central portion counter to the longitudinal direction along all the direction control valves at that location.
5. The valve subassembly according to claim 1, wherein a second valve group comprises those direction control valves in which the input connection location is connected in fluid terms to a single pump line.
6. The valve subassembly according to claim 5, wherein: at least a portion of the direction control valves of the second valve group has a load tapping location, the load tapping location in the first operating position is connected in fluid terms to the first operating connection location, the load tapping location is connected in fluid terms in the second operating position to the second operating connection location, and the load tapping location is either blocked in the central position or connected in fluid terms to one of the at least one tank connection location(s).
7. The valve subassembly according to claim 6, wherein a pressure balance is associated with each load tapping location, the pressure balance connected in fluid terms between the respective input connection location and the respective pump channel, and wherein the pressure at the load tapping location acts on the pressure balance in the manner of an adjustment.
8. The valve subassembly according to claim 6, wherein the load tapping location is connected to an associated constantly adjustable pressure reduction valve.
9. The valve subassembly according to claim 5, wherein a current limitation valve is associated with at least one direction control valve of the second valve group, the current limitation valve connected in fluid terms between the respective input connection location and the respective pump line.
10. The valve subassembly according to claim 1, wherein a first non-return valve and a separate second non-return valve are associated with at least one direction control valve of the first valve group, the first non-return valve and the separate second non-return valve are connected in fluid terms between the input connection location and an associated pump line.
11. The valve subassembly according to claim 5, wherein the input connection locations of two direction control valves of the second valve group are connected to each other in fluid terms via a second orifice.
12. A drive system, comprising: a valve subassembly including: a pump connection location, at least one tank connection location, and at least two constantly adjustable direction control valves each with a first operating connection location, a second operating connection location, and an input connection location, the at least two direction control valves each having a first operating position, a central position, and a second operating position, wherein the input connection location is connected (i) in the first operating position in fluid terms to the first operating connection location and (ii) in the second operating position in fluid terms to the second operating connection location, wherein a first valve group comprises at least one direction control valve, whose input connection location is connected in parallel to two of at least two separate pump lines in such a manner that pressurized fluid is configured to be directed exclusively from the two pump lines to the input connection location, wherein a fluid exchange between the two pump lines is prevented, wherein the at least two pump lines comprise a maximum of a first pump line, and each remaining pump line is a second pump line, wherein the maximum one first pump line is directly connected to the pump connection location in fluid terms, wherein a separate constantly adjustable pump valve is associated with each second pump line, and wherein pressurized fluid is configured to be directed from the pump connection location via the pump valve into the associated second pump line; a pump; and a tank connected in fluid terms to the at least one tank connection location, wherein using the pump pressurized fluid is configured to be conveyed from the tank to the pump connection location, wherein the pump has a constantly adjustable displacement volume that is configured to be adjusted by an electronic control device in accordance with the positions of the at least two direction control valves, and wherein an actuator is connected to the pairs of first and second operating connection locations.
13. A method for operating a drive system, the drive system including a valve subassembly including a pump connection location, at least one tank connection location, and at least two constantly adjustable direction control valves each with a first operating connection location, a second operating connection location, and an input connection location, the at least two direction control valves each having a first operating position, a central position, and a second operating position, wherein the input connection location is connected (i) in the first operating position in fluid terms to the first operating connection location and (ii) in the second operating position in fluid terms to the second operating connection location, wherein a first valve group comprises at least one direction control valve, whose input connection location is connected in parallel to two of at least two separate pump lines in such a manner that pressurized fluid is configured to be directed exclusively from the two pump lines to the input connection location, wherein a fluid exchange between the two pump lines is prevented, wherein the at least two pump lines comprise a maximum of a first pump line, and each remaining pump line is a second pump line, wherein the maximum one first pump line is directly connected to the pump connection location in fluid terms, wherein at least one separate constantly adjustable pump valve is associated with each second pump line, and wherein pressurized fluid is configured to be directed from the pump connection location via the at least one pump valve into the associated second pump line, the drive system further including a pump and a tank connected in fluid terms to the at least one tank connection location, wherein using the pump pressurized fluid is configured to be conveyed from the tank to the pump connection location, wherein the pump has a constantly adjustable displacement volume that is configured to be adjusted by an electronic control device in accordance with the positions of the at least two direction control valves, and wherein an actuator is connected to the pairs of first and second operating connection locations, the method comprising: adjusting the at least one pump valve in the direction of a smaller flow resistance when the maximum delivery flow of the pump is not sufficient to supply all the actuators with pressurized fluid in accordance with the position of the associated direction control valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure is explained in greater detail below with reference to the appended drawings, in which:
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DETAILED DESCRIPTION
(12)
(13) The housing 28 of the valve subassembly 20 may be composed of a plurality of separate valve discs, wherein the first to sixth portion 26a-26f and the central portion 25 are each formed by a separate valve disc. However, it is also conceivable for the housing 28 to be constructed as an integral valve block. In the first to sixth portion 26a-26f, there is arranged in each case a single associated direction control valve 30 by means of which the movement direction and the movement speed of the associated actuator 13 can be controlled.
(14) In the central portion 25, no direction control valve 30 is provided. At this location, the pump 11 and the tank 12 are instead connected in fluid terms to a pump connection location 23 or a tank connection location 24. The pump 11 draws pressurized fluid, in particular hydraulic oil, from the tank 12 and conveys it under pressure to the pump connection location 23. From that location, it is distributed via the central portion 25 to the first and second pump line 51; 52. The first and the second pump lines 51; 52 extend through the housing 28 in the first embodiment in the longitudinal direction 15 along all the direction control valves 30. The direction control valves 30 are in this instance arranged beside each other in a row in the longitudinal direction 15, wherein the sliding valve members thereof can be moved in a linear manner perpendicularly to the longitudinal direction 15.
(15) Reference should further be made to the two tank lines 55 which are connected directly to the tank connection location 23 in fluid terms. The tank lines 55 extend through the housing 28 in the longitudinal direction 15 along all the direction control valves 30. Via the tank lines 55, the pressurized fluid flowing back from the actuators 13 can be directed into the tank 12. Reference may further be made to the control supply line 56 and the control return line 57 which extend through the housing 28 in the longitudinal direction 15 along all the direction control valves 30. The control oil return line 57 is in this instance connected to an additional separate tank connection location 24 which is also connected to the tank 12 in fluid terms. The control supply line 56 is supplied with pressurized fluid via a separate control supply connection location 58, for example, by means of a separate control oil pump 16.
(16) There is further provided a control device 14 by means of which the direction control valves 30 can be actuated and by means of which the displacement volume or the delivery flow of the pump 11 can be adjusted.
(17) The first and the separate second pump line 51; 52 primarily serve to supply the different actuators 13 with pressurized fluid with different priorities. The consumers 13b; 13c; 13d and 13e have the highest priority and are connected to the first pump line 51 without the first orifice (No. 65 in
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(19) The pump valve 50 is in the same manner as the constantly adjustable relief valve 54 hydraulically actuated with a respectively associated pilot valve 53. The pilot valves 53 are in turn actuated electromagnetically by the control device (No. 14 in
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(21) In the second embodiment, the first pump line 51 no longer extends over the entire length of the housing. Instead it extends from the central portion 25 in the longitudinal direction 15 along all the direction control valves 30 at that location so that, with reference to
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(23) The direction control valve 30 has a first and a second operating position 35; 36 and a central position 37, wherein the central position 37 is arranged between the first and the second operating position 35; 36. In the central position 37, the input connection location of the direction control valve 30 is blocked. In the first operating position 36, the input connection location 33 is connected in fluid terms to the first operating connection location 21, wherein the corresponding valve cross-section in the direction control valve 30 increases constantly during a movement from the central position 37 into the first operating position 35. In the second operating position 36, the input connection location 33 is connected in fluid terms to the second operating connection location 22, wherein the corresponding valve in the direction control valve 30 is also constantly adjustable.
(24) The input connection location 33 is connected via a first non-return valve 61 to the first pump line 51 and in parallel therewith via a second non-return valve 62 to the second pump line 52. The non-return valves 61; 62 result in pressurized fluid being able to flow exclusively from the first or second pump line 51; 52 to the control connection location 33. It is not possible for pressurized fluid to be able to flow from the control connection location 33 back into the first or the second pump line 51; 52. It is further not possible for pressurized fluid to be exchanged between the first and the second pump line 51; 52. In place of the simple non-return valves 61; 62, it is also possible to use more complex valves which can also prevent the reflux of pressurized fluid. Purely by way of example, reference may be made to the valve according to the German Patent Application with the file reference 102014204070.1 or the valve according to U.S. Pat. No. 4,779,836 A1. As a result of the connection described above in relation to two pump lines 51; 52, the present direction control valve 30 belongs by definition to the first valve group 31.
(25) Between the first non-return valve 61 and the input connection location 33, there is connected a first orifice 65 which results in the actuator 13a in
(26) In the first operating position 35, the second operating connection location 22 is connected in fluid terms to a tank line 55, wherein, in the second operating position 36, the first operating connection location 21 is connected in fluid terms to the other tank line 55. The direction control valve 30 is adjusted with one or two pressure regulation valves 70 hydraulically counter to the force of the restoring springs 38. The pressure regulation valve 70 may, for example, be constructed in accordance with DE 10 2012 222 399 A1 so that selectively one of the two adjustment pressures 71; 72 can control for both adjustment directions of the direction control valve 30. The pressure regulation valve 70 is electromagnetically actuated by the control device (No. 14 in
(27) The first and the second operating connection location 21; 22 are each connected to an associated first pressure limitation valve 63 which limits the pressure at that location in an upward direction to a predetermined value. Furthermore, the second operating connection location 22 is connected to a load retention valve 64 so that the respective actuator (No. 13a in
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(29) The second portion 26b is constructed as an intermediate portion which can be installed between any other two portions of the valve subassembly. In
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(31) The third portion 26c is in the same manner as the second portion also constructed as an intermediate portion, which can be installed between any two other portions, wherein in
(32) The third portion 26c is in this instance configured for the actuation of the hydraulic motor of the rotary mechanism of a hydraulic excavator. Therefore, the second pressure limitation valves and the load retention valve are omitted. The second pressure limitation valves are instead preferably located directly on the mentioned hydraulic motor.
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(34) The fourth and the fifth portions 26d; 26e are configured for the actuation of the hydraulic motors of the left and the right travel mechanism of a hydraulic excavator. In this instance, the specific feature arises that the pump (No. 11 in
(35) The load tapping location 34 of the present direction control valve 30 is in the first operating position 35 connected in fluid terms to the first operating connection location 21, wherein, in the second operating position 36, it is connected in fluid terms to the second operating connection location 22, wherein the load tapping location 34 is either blocked in the central position 37 or connected to the control return line 57 in fluid terms. In both operating positions 35; 36, therefore, the supply-side pressure is present at the load tapping location 34 so that the pressure balance 60 adjusts the difference between the above-mentioned pressure and the pressure in the first pump line 51 to the pressure equivalent of the spring 68. Consequently, the fluid flow to the respective actuators (No. 13d; 13e in
(36) Via the second orifice 66, the input connection locations 33 of the direction control valves 30 of the fourth and fifth portions 26d; 26e are connected to each other in fluid terms. It is thereby possible, in the event of straight-ahead travel, for the left and the right travel mechanisms to move very precisely at the same speed so that the smallest possible deviation from a precisely linear travel line is produced.
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(38) The sixth portion 26f forms the end portion, which is arranged at the end of the valve subassembly opposite the first portion. It is therefore constructed in a substantially mirror-symmetrical manner with respect to the first portion.
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(40) The seventh portion 26g is configured to control any function of a hydraulic excavator which has not yet been addressed. It is constructed as an intermediate portion which can be installed between any two portions of the first or the second embodiment. The present direction control valve 30 belongs by definition to the second valve group 32 since it is supplied with pressurized fluid only from a single pump line, in this instance from the first pump line 51.
(41) The direction control valve 30 is also provided with the load tapping location 34 which has already been set out. However, this is additionally connected to a pressure reduction valve 67. The pressure reduction valve 67 may be electromagnetically adjusted by the control device (No. 14 in
(42) The additional switching position of the pressure balance 60 with respect to the pressure balance 60 in
(43) As a result of appropriate adjustment of the pressure reduction valve 67, the maximum force with which the actuator which is connected to the seventh portion 26g operates can be limited in a selective manner.
(44) In the same manner as with the first, the second and the sixth portions, the first and the second operating connections 21; 22 are provided with a first pressure limitation valve 63 which limits the pressure at that location to a predetermined value in an upward direction.
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(46) The direction control valve 30 has, as in the first portion and in contrast to the fourth or fifth portion, no load tapping location. The pressure balance of the fourth or fifth portion has been replaced by a current limitation valve 80. The current limitation valve 80 comprises a fixed orifice 81 and a pressure balance 83 which is connected in series relative thereto and which is arranged in this instance downstream with respect to the orifice 81. In the closure direction, the constantly adjustable pressure balance 83 is acted on with pressure upstream of the orifice 81. In the opening direction, the pressure balance 83 is acted on by a pretensioned spring 82 and the pressure downstream of the orifice 81. The pressure equivalent of the spring 82 and the throttle resistance of the orifice 81 are selected in such a manner that the current limitation valve 80 seeks to adjust the volume flow flowing through to the maximum permissible volume flow for the connected hydraulic motor. During normal operation, however, the pump and the present direction control valve 30 are adjusted in such a manner that a smaller volume flow flows through the current limitation valve 80 so that the pressure balance 83 is completely open, wherein it does not substantially influence the control of the travel mechanism. Only when an excessive quantity of pressurized fluid exceptionally flows through the current limitation valve 80 is the adjustment function activated, and it limits the volume flow to the preselected value.
LIST OF REFERENCE NUMERALS
(47) 10 Drive system 11 Pump 12 Tank 13 Actuator 13a Cylinder for the support 13b Cylinder for the extension arm 13c Hydraulic motor for the rotary mechanism 13d Hydraulic motor for the left travel mechanism 13e Hydraulic motor for the right travel mechanism 13f Cylinder for the shovel 14 Control device 15 Longitudinal direction 16 Control oil pump 20 Valve subassembly 21 First operating connection location 22 Second operating connection location 23 Pump connection location 24 Tank connection location 25 Central portion (first embodiment) 25 Central portion (second embodiment) 26a First portion 26b Second portion 26c Third portion 26d Fourth portion 26e Fifth portion 26f Sixth portion 26g Seventh portion 26h Eighth portion 27 Second pressure limitation valve 28 Housing 30 Direction control valve 31 First valve group 32 Second valve group 33 Input connection location 34 Load tapping location 35 First operating position 36 Second operating position 37 Central position 38 Restoring spring 50 Pump valve 50 Pump valve 51 First pump line 52 Second pump line 52 Second fluid line 53 Pilot valve 54 Relief valve 55 Tank line 56 Control supply line 57 Control return line 58 Control supply connection location 60 Pressure balance 60 Pressure balance 61 First non-return valve 62 Second non-return valve 63 First pressure limitation valve 64 Load retention valve 65 First orifice 66 Second orifice 67 Pressure reduction valve 68 Spring on the pressure balance 70 Pressure regulation valve 71 First adjustment pressure 72 Second adjustment pressure 80 Current limitation valve 81 Orifice on the current limitation valve 82 Spring on the current limitation valve 83 Pressure balance of the current limitation valve