Dual rotary elevating geotechnical drill
11512535 · 2022-11-29
Assignee
Inventors
Cpc classification
E21B41/04
FIXED CONSTRUCTIONS
E21B7/124
FIXED CONSTRUCTIONS
E21B7/20
FIXED CONSTRUCTIONS
International classification
E21B7/20
FIXED CONSTRUCTIONS
E21B19/00
FIXED CONSTRUCTIONS
E21B7/124
FIXED CONSTRUCTIONS
E21B41/04
FIXED CONSTRUCTIONS
Abstract
An apparatus is configured for undersea use, such as for penetrating a seabed for forming a borehole therein, including with optional data acquisition and logging capabilities. A first or base module (12) of the apparatus is adapted for engaging the seabed. A first elevator (16) provides longitudinal movement of a second or upper module (14) relative to the base module (12) along a drilling axis. The relative movement of the upper and base modules may be used in the course of independently moving first (18) and second (20) rotary units along the drilling axis to cause a drill rod (R) and a drill casing (C) to penetrate the seabed such that the collapse of the borehole is avoided.
Claims
1. An apparatus for penetrating a seabed, comprising: a drill assembly comprising an upper module including an upper rotary unit associated with a drilling axis and a lower rotary unit associated with the same drilling axis, the upper and lower rotary units being independently movable along the drilling axis, a base module adapted for engaging the seabed, and a first elevator for moving the upper module relative to the base module along the drilling axis.
2. The apparatus of claim 1, wherein the first elevator comprises a second actuator for raising and lowering the upper module relative to the base module.
3. The apparatus of claim 2, wherein the second actuator connects an upper platform of the upper module to a lower platform of the base module.
4. The apparatus of claim 1, wherein the first elevator comprises a plurality of actuators, each connecting the upper module to the base module.
5. The apparatus of claim 4, wherein the first actuator comprises a second elevator for raising and lowering the upper rotary unit along the drilling axis.
6. The apparatus of claim 1, further including a first drill tool, and wherein the upper module comprises at least one first clamp for clamping the first drill tool.
7. The apparatus of claim 6, further including a second drill tool, and wherein the base module comprises at least one second clamp for clamping the second drill tool.
8. The apparatus of claim 7, wherein the first drill tool or the second drill tool comprises one of a drill rod or a drill casing.
9. The apparatus of claim 8, wherein the drill rod while clamped to the at least one first clamp is adapted for being received within the drill casing while clamped to the at least one second clamp.
10. The apparatus of claim 8, wherein the upper module comprises a plurality of arms for associating the drill rod or drill casing with the upper rotary unit.
11. The apparatus of claim 8, wherein the first drill tool comprises a cone penetrometer test tool.
12. The apparatus of claim 1, wherein the base module comprises a plurality of feet adapted for engaging the seabed.
13. The apparatus of claim 12, wherein each of the plurality of feet is associated with an actuator for moving the feet from a retracted position for being containerized to a deployed position for engaging the seabed.
14. The apparatus of claim 1, wherein the upper module comprises upper and lower arms associated with the drilling axis for moving in tandem with the lower rotary unit.
15. A method for penetrating a seabed, comprising: providing an upper module adapted for being raised and lowered relative to a base module; inserting a first drill rod through a first drill casing to penetrate the seabed; and while holding the first drill rod stationary, lowering the upper module relative to the base module to cause the first drill casing to penetrate the seabed.
16. The method of claim 15, wherein the upper module includes a first rotary unit, and the inserting step comprises rotating the first drill rod using the first rotary unit while advancing the first rotary unit.
17. The method of claim 15, wherein the upper module includes a second rotary unit, and the lowering step comprises rotating the first drill casing using the second rotary unit.
18. The method of claim 15, further including the step of further inserting the first drill rod through the first drill casing to further penetrate the seabed.
19. The method of claim 18, further including the step of connecting a second drill rod to the first drill rod during the further inserting step.
20. The method of claim 19, further including the step of halting the first drill casing prior to the further inserting step.
21. The method of claim 20, further including the step of connecting a second drill casing to the first drill casing, and while holding the first and second drill rods from advancing, lowering the upper module relative to the base module to cause the connected first and second drill casings to advance.
22. The method of claim 21, wherein the step of holding the first and second drill rods from advancing comprises raising a first rotary unit connected to one of the first and second drill rods relative to the upper module at substantially the same rate as a rate of lowering the upper module relative to the base module.
23. The method of claim 15, further including the step of logging data during the inserting step.
24. The method of claim 15, wherein the step of holding the first drill rod stationary comprises holding the first drill rod vertically stationary relative to the base module.
25. An apparatus for penetrating a seabed, comprising: an upper drill module including first and second rotary units and first and second clamps, all associated with a drilling axis; a base module adapted for engaging the seabed, the base module including a third clamp associated with the same drilling axis; and a first elevator for moving the upper drill module relative to the base module along the drilling axis.
26. The apparatus of claim 25, wherein the upper module comprises upper and lower arms associated with the drilling axis for moving in tandem with the second rotary unit.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
(1) The accompanying drawing figures incorporated herein and forming a part of the specification, illustrate several aspects of a dual rotary geotechnical drill assembly according to the disclosure and, together with the description, serve to explain certain principles thereof. In the drawing figures:
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(9) Reference will now be made in detail to the present preferred embodiments of a dual rotary geotechnical drill assembly, examples of which are illustrated in the accompanying drawing figures.
DETAILED DESCRIPTION
(10) As illustrated in
(11) The actuators, such as DEP elevator cylinders 16, are sufficiently robust and large enough in diameter and overall length to provide rigidity at full extension and to handle side loads when the drill unit is lifted horizontal in its transport position, and also to effectively resist rotation torque of rotary units 18 and 20, which may be associated with the assembly and, as noted below may form part of the DMM 14 in the illustrated embodiment.
(12) Referring to
(13) The DMM 14 may also include a known robotic tool handling system comprising one or more loading arms, such as upper and lower arms 24a, 24b, alignment guides 26, a rod clamp 28, a casing clamp 30 and one or more tool magazines 32 (see
(14) As shown in
(15) Referring again to
(16) The assembly 10 including the DMM-DEP 12, 14 affords the opportunity to add casing to a string without the need to withdraw a drill (CPT) string from the borehole, thus greatly improving productivity of continuous drilling or CPT operations, especially as borehole depth increases and in situations of difficult ground conditions. As depicted in
(17) Drilling fluid may be supplied by downward flow in hollow CPT string S to CPT washbore bit 52b, via passages 52c from CPT tool 50 and outwardly directed to the cutting face 52d. As noted herein, an optional bearing 54 may also be provided between the CPT tool 50 and the washbore casing 52 to help maintain proper alignment during penetration of the seabed.
(18) Exemplary Sequence of Operational Events
(19) It should be noted that in the following descriptive sequence, the dimensions given for the various tools and operational positioning are by way of example only. The sequence steps may be performed manually or automatically, such as by software control, and in either case monitored on a display including a graphical user interface by the drilling operator.
(20) Running a Continuous CPT
(21) This involves use of the assembly 10 in connection with a first drill tool or casing C, referred to as the CPT washbore tool 52 and a second drill tool or rod, referred to as a continuous CPT tool 50 depicted in
(22) There are further variations of sequence steps that may be used with the DEP system to deploy other types of tools in the borehole. Two such examples (not illustrated) are as follows:
(23) Running a Core Sample Barrel (assuming DMM with DEP is levelled and ready to drill) 1. Run casing (spud casing in the first instance) to base B of DEP 12 and top of casing set at mud box height H (
(24) This disclosure may be considered to pertain to the following items:
(25) 1. An apparatus for penetrating a seabed, comprising: a drill assembly comprising first and second rotary units associated with a drilling axis, a base module adapted for engaging the seabed, an upper module, and a first elevator for moving the upper module relative to the base module along the drilling axis.
(26) 2. The apparatus of item 1, wherein the first elevator comprises at least one actuator for raising and lowering the upper module relative to the base module.
(27) 3. The apparatus of item 2, wherein the at least one actuator connects the upper module to the base module.
(28) 4. The apparatus of any of items 1-3, wherein the first elevator comprises a plurality of actuators, each connecting the upper module to the base module.
(29) 5. The apparatus of any of items 1-4, wherein the upper module includes the first and second rotary units.
(30) 6. The apparatus of any of items 1-5, further including a second elevator for raising and lowering the first rotary unit along the drilling axis.
(31) 7. The apparatus of any of items 1-6, further including a first drill tool, and wherein the upper module comprises at least one first clamp for clamping the first drill tool.
(32) 8. The apparatus of any of items 1-7, further including a second drill tool, and wherein the base module comprises at least one second clamp for clamping the second drill tool.
(33) 9. The apparatus of item 7 or item 8, wherein the first drill tool or second drill tool comprises one of a drill rod or a drill casing.
(34) 10. The apparatus of item 9, wherein the drill rod while clamped to the at least one first clamp is adapted for being received within the drill casing while clamped to the at least one second clamp.
(35) 11. The apparatus of item 9, wherein the upper module comprises a plurality of arms for associating the drill rod or drill casing with the first rotary unit.
(36) 12. The apparatus of any of items 1-12, wherein the base module comprises a plurality of feet adapted for engaging the seabed.
(37) 13. The apparatus of item 13, wherein each of the plurality of feet is associated with an actuator for moving the feet from a retracted position for being containerized to a deployed position for engaging the seabed.
(38) 14. A method for penetrating a seabed, comprising: engaging a first drill rod with a first rotary unit adapted for moving along a drilling axis; engaging a first drill casing adapted for receiving the drill rod with a second rotary unit adapted for moving along the drilling axis; and independently moving the first and second rotary units along the drilling axis to cause the first drill rod and the first drill casing to penetrate the seabed.
(39) 15. The method of item 14, wherein the first and second rotary units are associated with an upper module, and the independently moving step comprises moving the upper module relative to the base module to move the first rotary unit relative to the second rotary unit to advance the first drill rod relative to the first drill casing.
(40) 16. The method of item 14 or item 15, further including the step of moving the first rotary unit relative to the second rotary unit without substantially moving the upper module relative to the base module.
(41) 17. The method of any of items 14-16, further including the step of adding a second drill rod to the first drill rod and engaging the second drill rod with the first rotary unit to further penetrate the seabed.
(42) 18. The method of any of items 14-17, further including the step of adding a second drill casing to the first drill casing and engaging the second drill casing with the second rotary unit to further penetrate the seabed.
(43) 19. The method of any of items 14-18, wherein the step of independently moving comprises simultaneously moving the first and second rotary units along the drilling axis to cause the first drill rod and the first drill casing to move in the same or opposite directions.
(44) 20. The apparatus or method of any of items 1-19, further a data logger or the step of logging data, such as using the first drill rod, if present.
(45) 21. A method for penetrating a seabed, comprising: providing an upper module adapted for being raised and lowered relative to a base module; inserting a first drill rod through a first drill casing to penetrate the seabed; and while holding the first drill rod stationary, lowering the upper module relative to the base module to cause the first drill casing the penetrate the seabed.
(46) 22. The method of item 21, wherein the upper module includes a first rotary unit, and the inserting step comprises rotating the first drill rod using the first rotary unit while advancing the first rotary unit.
(47) 23. The method of item 21 or item 22, wherein the upper module includes a second rotary unit, and the lowering step comprises rotating the first drill casing using the second rotary unit.
(48) 24. The method of any of items 21-23, further including the step of further inserting the first drill rod through the first drill casing to further penetrate the seabed.
(49) 25. The method of any of items 21-24, further including the step of connecting a second drill rod to the first drill rod during the further inserting step.
(50) 26. The method of any of items 21-25, further including the step of halting the first drill casing from advancing further or rotating prior to the further inserting step.
(51) 27. The method of any of items 21-26, further including the step of connecting a second drill casing to the first drill casing, and while holding the first and second drill rods from advancing, lowering the upper module relative to the base module to cause the connected first and second drill casings to advance.
(52) 28. The method of item 27, wherein the step of holding the first and second drill rods from advancing comprises raising the first rotary unit relative to the upper module at substantially the same rate as a rate of lowering the upper module relative to the base module.
(53) 29. The method of any of items 21-28, further including the step of logging data during the inserting step.
(54) Each of the following terms written in singular grammatical form: “a”, “an”, and “the”, as used herein, means “at least one”, or “one or more”. Use of the phrase “One or more” herein does not alter this intended meaning of “a”, “an”, or “the”. Accordingly, the terms “a”, “an”, and “the”, as used herein, may also refer to, and encompass, a plurality of the stated entity or object, unless otherwise specifically defined or stated herein, or the context clearly dictates otherwise. For example, the phrases: “a unit”, “a device”, “an assembly”, “a mechanism”, “a component”, “an element”, and “a step or procedure”, as used herein, may also refer to, and encompass, a plurality of units, a plurality of devices, a plurality of assemblies, a plurality of mechanisms, a plurality of components, a plurality of elements, and, a plurality of steps or procedures, respectively.
(55) Each of the following terms: “includes”, “including”, “has”, “having”, “comprises”, and “comprising”, and, their linguistic/grammatical variants, derivatives, or/and conjugates, as used herein, means “including, but not limited to”, and is to be taken as specifying the stated components), feature(s), characteristic(s), parameter(s), integer(s), or step(s), and does not preclude addition of one or more additional component(s), feature(s), characteristic(s), parameter(s), integer(s), step(s), or groups thereof. Each of these terms is considered equivalent in meaning to the phrase “consisting essentially of.” Each of the phrases “consisting of” and “consists of”, as used herein, means “including and limited to”. The phrase “consisting essentially of” means that the stated entity or item (system, system unit, system sub-unit device, assembly, sub-assembly, mechanism, structure, component element or, peripheral equipment utility, accessory, or material, method or process, step or procedure, sub-step or sub-procedure), which is an entirety or part of an exemplary embodiment of the disclosed invention, or/and which is used for implementing an exemplary embodiment of the disclosed invention, may include at least one additional feature or characteristic” being a system unit system sub-unit device, assembly, sub-assembly, mechanism, structure, component or element or, peripheral equipment utility, accessory, or material, step or procedure, sub-step or sub-procedure), but only if each such additional feature or characteristic” does not materially alter the basic novel and inventive characteristics or special technical features, of the claimed item.
(56) The term “method”, as used herein, refers to steps, procedures, manners, means, or/and techniques, for accomplishing a given task including, but not limited to, those steps, procedures, manners, means, or/and techniques, either known to, or readily developed from known steps, procedures, manners, means, or/and techniques, by practitioners in the relevant field(s) of the disclosed invention.
(57) Terms of approximation, such as the terms about, substantially, approximately, etc., as used herein, refer to ±10% of the stated numerical value.
(58) It is to be fully understood that certain aspects, characteristics, and features, of the invention, which are, for clarity, illustratively described and presented in the context or format of a plurality of separate embodiments, may also be illustratively described and presented in any suitable combination or sub-combination in the context or format of a single embodiment. Conversely, various aspects, characteristics, and features, of the invention which are illustratively described and presented in combination or sub-combination in the context or format of a single embodiment may also be illustratively described and presented in the context or format of a plurality of separate embodiments.
(59) Although the invention has been illustratively described and presented by way of specific exemplary embodiments, and examples thereof, it is evident that many alternatives, modifications, or/and variations, thereof, will be apparent to those skilled in the art. Accordingly, it is intended that all such alternatives, modifications, or/and variations, fall within the spirit of, and are encompassed by, the broad scope of the appended claims.