Cleaning Tool for Vehicle Exhaust Aftertreatment Device And Method of Using Same
20190053677 ยท 2019-02-21
Inventors
- Jeffrey M. Bidigare (St. Clair Shores, MI, US)
- Todd W. Crowley (Livonia, MI, US)
- Christian P. Greene (Rochester Hills, MI, US)
- David F. Skladanowski (Washington, MI, US)
- David P. Shock (Clinton Township, MI, US)
Cpc classification
F01N3/0232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/0237
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2260/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2450/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cleaning tool for an aftertreatment device including a vacuum attachment port having an exterior end and an interior end, a vacuum extension extending from the interior end of the vacuum attachment port, wherein the vacuum extension has a concave inner surface adapted to engage an end of the aftertreatment device, wherein the concave inner surface of the vacuum extension is adapted to secure the cleaning tool to the end of the aftertreatment device when a vacuum is applied from the exterior end of the vacuum attachment port by having the concave inner surface provide a vacuum sealing engagement with the end of the aftertreatment device when the vacuum is applied from the exterior end of the vacuum attachment port.
Claims
1. A cleaning tool for an aftertreatment device, comprising: a vacuum attachment port having an exterior end and an interior end and an inner surface positioned between the exterior end and the interior end; a vacuum extension extending from the interior end of the vacuum attachment port; wherein the vacuum extension has a concave inner surface adapted to engage an end of the aftertreatment device; and wherein the concave inner surface of the vacuum extension is adapted to secure the cleaning tool to the end of the aftertreatment device when a vacuum is applied from the exterior end of the vacuum attachment port by having the concave inner surface provide a vacuum sealing engagement with the end of the aftertreatment device when the vacuum is applied from the exterior end of the vacuum attachment port.
2. The cleaning tool of claim 1, wherein a transition section having a convex inner surface is positioned between the vacuum attachment port and the vacuum extension.
3. The cleaning tool of claim 2, wherein the concave inner surface includes a constant radius portion extending from an outer end of the vacuum extension to the transition section.
4. The cleaning tool of claim 3, where the constant radius is between 14 and 17 inches, inclusive.
5. The cleaning tool of claim 1, wherein the concave inner surface has a diameter of over 12 inches.
6. The cleaning tool of claim 1, wherein the vacuum attachment port is adapted to receive and secure an end of a vacuum hose on the exterior end and on the interior end thereof.
7. The cleaning tool of claim 6, wherein the inner surface of the vacuum attachment port is tapered inwardly from the exterior end thereof towards a central portion of the vacuum attachment port, and the inner surface of the vacuum attachment port is tapered inwardly from the interior end thereof towards the central portion of the vacuum attachment port.
8. The cleaning tool of claim 7, wherein the inner surface of the vacuum attachment port is tapered inwardly from the exterior end and the interior end thereof at an angle of about 2 degrees.
9. The cleaning tool of claim 1, wherein an outside surface of the vacuum attachment port is tapered outwardly from the exterior end of the vacuum attachment port towards the interior end of the vacuum attachment port.
10. The cleaning tool of claim 1, wherein the vacuum extension is made of a flexible, plastic material.
11. The cleaning tool of claim 1, further including a collar positionable over an outside surface of the vacuum attachment port; wherein the collar has one or more apertures adapted for attachment to a first end of a lanyard; and wherein the lanyard has a second end adapted for attachment to the aftertreatment device.
12. The cleaning tool of claim 1, wherein the inner concave surface is adapted for vacuum sealing engagement with an end of the aftertreatment device having varying diameters.
13. The cleaning tool of claim 1, wherein the inner concave surface extends from an end of the vacuum extension to a transition section that extends to the vacuum attachment port.
14. A kit for cleaning an aftertreatment device, comprising: a plurality of cleaning tools, each cleaning tool comprising: a vacuum attachment port having an exterior end and an interior end and an inner surface positioned between the exterior end and the interior end; and a vacuum extension extending from the interior end of the vacuum attachment port; wherein the vacuum extension of at least two of the plurality of cleaning tools has a concave inner surface adapted to engage an end of the aftertreatment device; and wherein the concave inner surface of the vacuum extension is adapted to secure the cleaning tool to the end of the aftertreatment device when a vacuum is applied from the exterior end of the vacuum attachment port by having the concave inner surface provide a vacuum sealing engagement with the end of the aftertreatment when the vacuum is applied from the exterior end of the vacuum attachment port.
15. The kit of claim 14, wherein each cleaning tool of the plurality of cleaning tools has a different diameter concave inner surface than each of the other cleaning tools in the plurality of cleaning tools.
16. The kit of claim 15, wherein the plurality of cleaning tools comprises three cleaning tools each having a concave inner surface having a diameter different than the other cleaning tools in the kit.
17. The kit of claim 16, wherein the diameter of the concave inner surface of a first cleaning tool is 13 inches +/1 inch, the diameter of the concave inner surface of a second cleaning tool is 9.5 inches, +/1 inch, and the diameter of the concave inner surface of a third cleaning tool is 6 inches, +/1 inch.
18. The kit of claim 14, further including a collar positionable over an outside surface of each of the vacuum attachment ports of the plurality of cleaning tools; wherein the collar has one or more apertures; wherein the kit further includes one or more lanyards; wherein the one or more lanyards each have a first end adapted for attachment to the one or more apertures in the collar and a second end adapted for attachment to the aftertreatment device.
19. The kit of claim 14, wherein at least one of the plurality of cleaning tools has vacuum extension having a planar inner surface.
20. A method of cleaning an aftertreatment device, comprising: (i) providing a first cleaning tool having a vacuum attachment port with an exterior end and an interior end and an inner surface positioned between the exterior end and the interior end; a vacuum extension extending from the interior end of the vacuum attachment port; wherein the vacuum extension has a concave inner surface adapted to engage an end of the aftertreatment device; and wherein the concave inner surface of the vacuum extension is adapted to secure the cleaning tool to the end of the aftertreatment device when a vacuum is applied from the exterior end of the vacuum attachment port by having the concave inner surface provide a vacuum sealing engagement with the end of the aftertreatment device when the vacuum is applied from the exterior end of the vacuum attachment port; (ii) securing an end of a vacuum hose to the exterior end of the vacuum attachment port; (iii) positioning the vacuum extension of the first cleaning tool adjacent a first end of the aftertreatment device; (iv) drawing a vacuum through the vacuum hose such that the concave inner surface of the vacuum extension is drawn into vacuum sealing engagement with the first end of the aftertreatment device; and (v) directing a flow of air through a second end of the aftertreatment device towards the vacuum extension of the first cleaning tool.
21. The method of claim 20, further including the steps of: (vi) ceasing drawing the vacuum from the first end of the aftertreatment device; (vii) removing the vacuum extension of the first cleaning tool from the first end of the aftertreatment device; (viii) positioning the vacuum extension of the first cleaning tool adjacent the second end of the aftertreatment device; (ix) drawing a vacuum through the vacuum hose such that the concave inner surface of the vacuum extension is drawn into vacuum sealing engagement with the second end of the aftertreatment device; and (x) directing a flow of air through the first end of the aftertreatment device towards the vacuum extension of the first cleaning tool.
22. The method of claim 20, further including the steps of: (vi) positioning a retention collar having an aperture therein over the vacuum attachment port of the cleaning tool; (vii) securing a first end of a lanyard to the aperture of the retention collar; and (viii) securing a second end of the lanyard to the aftertreatment device before the step of drawing a vacuum through the vacuum hose.
23. The method of claim 20, wherein the step of directing a flow of air through the second end of the aftertreatment device includes directing the flow of air through a vacuum attachment port of a second cleaning tool having a vacuum attachment port connected to a vacuum extension having a concave inner surface.
24. A cleaning tool for an aftertreatment device, comprising: a vacuum attachment port having an exterior end and an interior end and an inner surface positioned between the exterior end and the interior end; a vacuum extension extending from the interior end of the vacuum attachment port; wherein the vacuum extension has a planar inner surface adapted to engage an end of the aftertreatment device; and wherein the planar inner surface of the vacuum extension is adapted to secure the cleaning tool to the end of the aftertreatment device when a vacuum is applied from the exterior end of the vacuum attachment port by having the planar inner surface provide a vacuum sealing engagement with the end of the aftertreatment device when the vacuum is applied from the exterior end of the vacuum attachment port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Example embodiments are described herein with reference to the following drawings.
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DETAILED DESCRIPTION
[0034] In this description, the articles a, an, and the are used to introduce elements and/or functions of the example embodiments. The intent of using those articles is that there is one or more of the introduced elements and/or functions. In this description, the intent of using the term and/or within a list of at least two elements or functions and the intent of using the terms at least one of and one or more of immediately preceding a list of at least two elements or functions is to cover each embodiment including a listed element or function independently and each embodiment comprising a combination of the listed elements or functions. For example, an embodiment described as comprising A, B, and/or C, or at least one of A, B, and C, or one or more of A, B, and C is intended to cover each of the following possible embodiments: (i) an embodiment comprising A, but not B and C, (ii) an embodiment comprising B, but not A and C, (iii) an embodiment comprising C, but not A and B, (iv) an embodiment comprising A and B, but not C, (v) an embodiment comprising A and C, but not B, (v) an embodiment comprising B and C, but not A, and (vi) an embodiment comprising A, B, and C. For the embodiments comprising element or function A, the embodiments can comprise one A or multiple A. For the embodiments comprising element or function B, the embodiments can comprise one B or multiple B. For the embodiments comprising element or function C, the embodiments can comprise one C or multiple C. In this description, the use of ordinal numbers such as first, second, third and so on is to distinguish respective elements rather than to denote a particular order of those elements unless the context of using those terms explicitly indicates otherwise.
[0035] The diagrams, flow charts, and data shown in the figures are provided merely as examples and are not intended to be limiting. Many of the elements illustrated in the figures and/or described herein are functional elements that can be implemented as discrete or distributed elements, individually or in conjunction with other element(s), and in any suitable combination and/or location. Those skilled in the art will appreciate that other arrangements and elements can be used instead.
[0036] A vehicle is a mobile machine that can be used to transport a person, people, or cargo. Any vehicle described herein can be driven or otherwise guided along a path (e.g., a paved road or otherwise) on land, in water, or in the air. Any vehicle described herein can be wheeled, tracked, railed, or skied. Any vehicle described herein can include an automobile, a light-duty truck, a medium-duty truck, a heavy-duty truck, a semi-tractor, or a farm machine. As an example, a vehicle guided along a path can include a van (such as a dry or refrigerated van), a tank trailer, a platform trailer, or an automobile carrier. Any vehicle described herein can include or use any appropriate voltage or current source, such as a battery, an alternator, a fuel cell, and the like, providing any appropriate current or voltage, such as about 12 volts, about 42 volts, or the like. Any vehicle described herein can include or use any desired system(s) or engine(s) to provide its mobility. Those system(s) or engine(s) can include vehicle components that use fossil fuels, such as diesel fuel (e.g., petroleum diesel, synthetic diesel, or biodiesel), gasoline, natural gas, propane, or the like.
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[0038] Mounting extensions 110, 120 and ends 112 and 122, as well as threaded mounting studs 124, 126 are used to mount ATD 100 to a vehicle. Also shown positioned around main body 130 is a band having tabs with apertures 132. ATD 100 is one example of an aftertreatment device which, as noted above, also includes other devices used in an exhaust gas line such a Diesel Particulate Filter (DPF), a Selective Catalyst Reduction (SCR) filter, and a catalytic converter.
[0039] The cleaning tools described below are shown in connection with a DOC for illustrative purposes, although it will be appreciated that the cleaning tools may be used with any aftertreatment device.
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[0041] Also shown in
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[0043] Although not shown, an additional cleaning tool configured the same as cleaning tools 200 and 500, but having a larger diameter may be used with compressed air nozzle 150. In particular, the compressed air nozzle 150 may be extended through a vacuum attachment port of the cleaning tool and any blowback of debris may be blocked by the vacuum extension of the cleaning tool.
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[0057] Cleaning tool kit 600 may further include retention collar 170 and lanyards 180, the use of which is described above. Cleaning kit 600 may include a carrier 190 designed to house the plurality of cleaning tools 200, 300, and 500, retention collar 170, and lanyards 180. In addition, other cleaning tools, such as cleaning tool 400, could also be included as a replacement for, or in addition to, the cleaning tools in cleaning tool kit 600.
[0058] Cleaning tools 200, 300, 400, and 500 may be made of plastic material such as high density polyethylene, or a plastic similar to a vacuum cleaner attachment plastic, but with some degree of flexibility. The adapter could be made via injection molding to allow for making cleaning tools in large quantities.
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[0061] While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope being indicated by the claims, along with the full scope of equivalents to which such claims are entitled. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting. In addition, the cleaning tools described herein may be used while the ATD is connected to an engine (on-board a vehicle), or not connected to an engine (off-board a vehicle).