SEMICONDUCTOR MODULE
20190058468 ยท 2019-02-21
Assignee
Inventors
Cpc classification
H03K2217/0072
ELECTRICITY
H03K2217/0063
ELECTRICITY
H01L29/7393
ELECTRICITY
H03K17/567
ELECTRICITY
International classification
H01L29/739
ELECTRICITY
H01L27/02
ELECTRICITY
H03K17/567
ELECTRICITY
Abstract
A semiconductor module includes a high-side switching device and a low-side switching device that respectively form an upper arm and a lower arm, freewheeling diodes that are respectively connected to the switching devices in anti-parallel, and a high-side driver circuit and a low-side driver circuit that respectively switch the high-side switching device and the low-side switching device ON and OFF. In the upper arm, an anode electrode of the freewheeling diode and a reference voltage electrode of the high-side driver circuit are directly connected via a first wiring, and the anode electrode of the freewheeling diode is connected to a reference voltage electrode of the high-side switching device via a second wiring having an inductance.
Claims
1. A semiconductor module, comprising: a high-side switching device and a low-side switching device that respectively form an upper arm and a lower arm; a high-side freewheeling diode and a low-side freewheeling diode that are respectively connected to the high-side and low-side switching devices in anti-parallel; and a high-side driver circuit and a low-side driver circuit that respectively switch the high-side switching device and the low-side switching device ON and OFF, wherein an anode electrode of the high-side freewheeling diode and a reference voltage electrode of the high-side driver circuit are directly connected via a first wiring, and wherein the anode electrode of the high-side freewheeling diode is electrically connected to a reference voltage electrode of the high-side switching device via a second wiring having an inductance.
2. The semiconductor module according to claim 1, wherein the inductance of the second wiring is parasitic inductance of the wiring itself.
3. The semiconductor module according to claim 1, wherein the first wiring is a wire that is bonded to the anode electrode of the high-side freewheeling diode.
4. The semiconductor module according to claim 1, wherein the high-side switching device is an insulated-gate bipolar transistor (IGBT), and said reference electrode of the high-side switching device is an emitter electrode of the IGBT.
5. The semiconductor module according to claim 1, further comprising: an insulating substrate having the high-side driver circuit mounted thereon, a top surface of the high-side driver circuit having the reference voltage electrode; a conductive circuit pattern on the insulating substrate, the conductive circuit pattern being arranged in an area on the insulating substrate that is separate from an area on which the high-side driver circuit is mounted; and a conductive terminal pattern as an external terminal on the insulating substrate, the conductive terminal pattern being arranged in an area on the insulating substrate that is separate from the areas on which the high-side driver circuit and the conductive circuit pattern are respectively disposed, wherein the high-side switching device is an insulated-gate bipolar transistor (IGBT) that has, on a top surface thereof, an emitter electrode that corresponds to said reference voltage electrode of the high-side switching device and a gate electrode and that has a collector electrode on a bottom surface thereof, and the IGBT is mounted on the conductive circuit pattern so that the collector electrode is in contact with a top surface of the conductive circuit pattern and the emitter electrode and the gate electrode are accessible from above, wherein the high-side freewheeling diode connected to the high-side switching device has said anode electrode on a top surface thereof and a cathode electrode on a bottom surface thereof, and the high-side freewheeling diode is mounted on the conductive circuit pattern in an area that is separate from an area on which the IGBT is mounted so that the cathode electrode is in contact with the conductive circuit pattern and electrically connected to the collector electrode of the high-side switching device via the conductive circuit pattern and the anode electrode is accessible from above, wherein the first wiring directly connects the anode electrode on the top surface of the high-side freewheeling diode and the reference voltage electrode on the top surface thereof of the high-side driver circuit from above, wherein the second wiring directly connects the anode electrode on the top surface of the high-side freewheeling diode and the emitter electrode on the top surface of the IGBT, and wherein a bonding wire is provided to directly connect the anode electrode on the top surface of the high-side freewheeling diode and the conductive terminal pattern.
6. The semiconductor module according to claim 5, wherein the high-side driver circuit, the IGBT, the high-side freewheeling diode, and the conductive terminal pattern are arranged in that order along a straight line in a plan view.
7. The semiconductor module according to claim 1, wherein the first wiring has an inductance, and wherein the first wiring and the second wiring are arranged such that magnetic coupling occurs between the first wiring and the second wiring when the high-side switching device is switched ON and OFF.
8. A semiconductor module, comprising: a high-side switching device and a low-side switching device that respectively form an upper arm and a lower arm; a high-side freewheeling diode and a low-side freewheeling diode that are respectively connected to the high-side and low-side switching devices in anti-parallel; and a high-side driver circuit and a low-side driver circuit that respectively switch the high-side switching device and the low-side switching device ON and OFF, wherein an anode electrode of the high-side freewheeling diode and a reference voltage electrode of the high-side driver circuit are directly connected via a first wiring having an inductance, wherein the anode electrode of the high-side freewheeling diode is directly connected to a reference voltage electrode of the high-side switching device via a second wiring having an inductance, and wherein the first wiring and the second wiring are arranged such that magnetic coupling occurs between the first wiring and the second wiring when the high-side switching device is switched ON and OFF.
9. The semiconductor module according to claim 8, wherein the first wiring and the second wiring are arranged such that currents flowing therethrough are in phase.
10. The semiconductor module according to claim 8, wherein the inductance of the first wiring and the inductance of the second wiring are respectively parasitic inductance of the first wiring itself and parasitic inductance of the second wiring itself.
11. The semiconductor module according to claim 8, further comprising: an insulating substrate having the high-side driver circuit mounted thereon, a top surface of the high-side driver circuit having the reference voltage electrode; a conductive circuit pattern on the insulating substrate, the conductive circuit pattern being arranged in an area on the insulating substrate that is separate from an area on which the high-side driver circuit is mounted; and a conductive terminal pattern as an external terminal on the insulating substrate, the conductive terminal pattern being arranged in an area on the insulating substrate that is separate from the areas on which the high-side driver circuit and the conductive circuit pattern are respectively disposed, wherein the high-side switching device is an insulated-gate bipolar transistor (IGBT) that has, on a top surface thereof, an emitter electrode that corresponds to said reference voltage electrode of the high-side switching device and a gate electrode and that has a collector electrode on a bottom surface thereof, and the IGBT is mounted on the conductive circuit pattern so that the collector electrode is in contact with a top surface of the conductive circuit pattern and the emitter electrode and the gate electrode are accessible from above, wherein the high-side freewheeling diode connected to the high-side switching device has said anode electrode on a top surface thereof and a cathode electrode on a bottom surface thereof, and the high-side freewheeling diode is mounted on the conductive circuit pattern in an area that is separate from an area on which the IGBT is mounted so that the cathode electrode is in contact with the conductive circuit pattern and electrically connected to the collector electrode of the high-side switching device via the conductive circuit pattern and the anode electrode is accessible from above, wherein the first wiring directly connects the anode electrode on the top surface of the high-side freewheeling diode and the reference voltage electrode on the top surface thereof of the high-side driver circuit from above, wherein the second wiring directly connects the anode electrode on the top surface of the high-side freewheeling diode and the emitter electrode on the top surface of the IGBT, wherein the second wiring is a pair of wiring lines that each directly connect the anode electrode of the high-side freewheeling diode and the emitter electrode the IGBT, and the pair of wiring lines sandwich the first wiring in a plan view so as to produce the magnetically coupling between the first wiring and the second wiring, and wherein a bonding wire is provided to directly connect the anode electrode on the top surface of the high-side freewheeling diode and the conductive terminal pattern.
12. The semiconductor module according to claim 11, wherein the high-side driver circuit, the IGBT, the high-side freewheeling diode, and the conductive terminal pattern are arranged in that order along a straight line in the plan view.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
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[0039]
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[0049]
DETAILED DESCRIPTION OF EMBODIMENTS
[0050] Embodiment 1 of the present invention will be described with reference to figures. Note that the overall circuit configuration of a semiconductor module (IPM) 1 according to the present embodiment is the same as is illustrated for the conventional example in
Embodiment 1
[0051]
[0052] As illustrated in
[0053] Moreover, a reference voltage Vs of the HVIC 6u (6v, 6w) is connected to the anode of the FWD 4u (4v, 4w) via a bonding wire 9u (9v, 9w). Furthermore, an output OUT of the HVIC 6u (6v, 6w) is connected to the gate of the IGBT 2u (2v, 2w) via a bonding wire 10u (10v, 10w). The emitter of the IGBT 2u (2v, 2w) is connected to the anode of the FWD 4u (4v, 4w) via a bonding wire 11u (11v, 11w), and the anode of the FWD 4u (4v, 4w) is connected to the external terminal U (V, W) via a bonding wire 12u (12v, 12w). In addition, the collector of the IGBT 2u (2v, 2w) is connected to the cathode of the FWD 4u (4v, 4w) via a circuit pattern 16u (16v, 16w).
[0054] Moreover, although in
[0055] The bonding wires, the IGBT device, and the FWD device have the inductances illustrated in
[0056] Next, the effects of the wiring configuration of the semiconductor module (IPM) 1 will be described in comparison to those of a reference example illustrated in
[0057] In the wiring configuration of the IPM 1 of the present embodiment as illustrated in
[0058] Note that the electromotive force produced by an inductance L can be calculated using the formula L.Math.di/dt. Therefore, when di/dt=1000 A/s, using a bonding wire having a wire inductance of 5 to 10 nH as the inductance L2 makes it possible to achieve a reduction of approximately 5 to 10 V in the surge voltage.
[0059]
[0060] Moreover, as illustrated in
[0061] By using the wiring configuration of the semiconductor module (IPM) according to the present embodiment as described above, in a circuit configuration in which a freewheeling diode (FWD) is connected in anti-parallel to a switching device (IGBT), the inductance increases on the emitter side of the IGBT without changing the gate resistance Rg of the IGBT. This makes it possible to reduce the surge voltage VCE (surge) without increasing the length of the Miller period and while also keeping the switching loss during the Miller period approximately the same as in conventional configurations.
[0062] Moreover, the wiring configuration illustrated in
[0063] In particular, in a configuration in which the IGBT 2u (2v, 2w) is arranged between the HVIC 6u (6v, 6w) and the FWD 4u (4v, 4w) as in
[0064] Furthermore, connecting the emitter electrode of the IGBT 2u (2v, 2w) to the anode electrode of the FWD 4u (4v, 4w) via a bonding wire makes it possible to adjust the inductance L2 in addition to the inductance L1.
Comparison Example
[0065] In the configuration illustrated in
[0066] Similar to the wiring configuration illustrated in
[0067] It should be noted that the wiring configuration illustrated in
[0068] As illustrated by the current path shown in
[0069] Meanwhile, as illustrated by the current path shown in
[0070] As described above, in the semiconductor module according to the present embodiments, increasing the inductance on the emitter side of the IGBT makes it possible to reduce the surge voltage VCE (surge) at turn-off without increasing the loss that occurs during the Miller period. Furthermore, the circuit configuration illustrated in
Embodiment 2
[0071] Next, Embodiment 2 of the present invention will be described. In the present embodiment, in contrast to the wiring configuration illustrated in
[0072]
[0073] The wiring configuration of the present embodiment is specifically characterized in that the bonding wire 9u (9v, 9w) is bonded to a substantially center position between the terminals of the FWD 4u (4v, 4w) for the two bonding wires 11u (11v, 11w). Selecting the position at which the bonding wire 9u (9v, 9w) is connected to the FWD 4u (4v, 4w) in this manner makes it possible to pass the bonding wire 9u (9v, 9w) (which extends from the reference voltage Vs of the HVIC 6u (6v, 6w) to the FWD 4u (4v, 4w)) between the two bonding wires 11u (11v, 11w), thereby making it possible to establish a segment (hereinafter, a parallel wiring segment) in which the bonding wires 9u (9v, 9w) and 11u (11v, 11w) are wired parallel to one another with no more than a prescribed interval therebetween. Moreover, in this parallel wiring segment of the wiring configuration illustrated in
[0074] The bonding wires 9u (9v, 9w) and 11u (11v, 11w) respectively have an inductance L1 and L2. The parasitic inductance of the wires can be used as this inductance. In this case, the intervals between the bonding wires 9u (9v, 9w) and 11u (11v, 11w) as well as the length of the parallel wiring segment affect the magnitude of the counter-electromotive force resulting from mutual inductance or magnetic coupling. In other words, reducing the intervals between the bonding wires 9u (9v, 9w) and 11u (11v, 11w) or increasing the length of the parallel wiring segment makes it possible to increase the mutual inductance between the bonding wires 9u (9v, 9w) and 11u (11v, 11w) as well as the counter-electromotive force resulting therefrom.
[0075] Next, the operation and effects of the wiring configuration illustrated in
[0076] In this circuit configuration, when the IGBT 2u (2v, 2w) switches OFF, the current (i2) begins to decrease. As a result, the mutual inductance with the bonding wire 11u (11v, 11w) creates a counter-electromotive force (equal to the magnitude of the mutual inductance times the time rate of change of the current i2) in the magnetically coupled bonding wire 9u (9v, 9w), thereby causing an increase in the emitter voltage of the IGBT 2u (2v, 2w) relative to the reference voltage Vs of the HVIC 6u (6v, 6w). This biases the gate of the IGBT 2u (2v, 2w) and thereby reduces the gate drive capability of the HVIC 6u (6v, 6w). In other words, in the wiring configuration illustrated in
[0077] Practically speaking, for bonding wires 9u (9v, 9w) and 11u (11v, 11w) both having a normal current capacity, it is preferable that the interval therebetween be approximately 3 mm or less (preferably, 1.5 mm or less) and that the length of the parallel wiring segment be 10 mm or greater (preferably, 15 mm or greater).
[0078] Under these conditions, for a di/dt of 1000 A/s, a reduction of approximately 20 V in VCE surge can be expected relative to in conventional configurations (the reference example).
[0079] Moreover, although in
[0080] The present embodiment as described above exhibits the following advantageous effects in addition to those of Embodiment 1. In the present embodiment, the circuit is configured such that, without changing the gate resistance, the wire going from the emitter terminal of the IGBT to the anode terminal of the FWD is magnetically coupled to the wire going from the reference voltage terminal (Vs) of the HVIC to the anode terminal of the FWD. Therefore, the electromotive force induced at turn-off of the IGBT decreases the gate drive capability of the IGBT, thereby making it possible to reduce -di/dt as illustrated in
[0081] The present invention is not limited to the embodiments described above, and various modifications can be made without departing from the spirit of the invention. For example, although above an NPN IGBT was used as the semiconductor switching device as an example and circuits in which the emitter terminal was the reference voltage electrode of the IGBT were described, the present invention is equally applicable when using a PNP IGBT and working with a circuit in which the collector terminal is the reference voltage electrode of the IGBT.
[0082] Moreover, the present invention is similarly applicable when using semiconductor switching devices other than IGBTs, such as bipolar transistors and MOSFETs. Here, when using an NMOS, the reference voltage electrode would be the source electrode, and when using a PMOS, the reference voltage electrode would be the drain electrode.
[0083] The bonding wires should be bonded to positions on the wiring patterns that respectively have the same voltages as the anode terminal of the FWD, the reference voltage terminal of the HVIC, and the reference voltage terminal of the IGBT. The switching devices or the freewheeling diodes or both can be made of any of silicon, silicon carbide, a gallium nitride material, a gallium oxide material, or diamond.
[0084] It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover modifications and variations that come within the scope of the appended claims and their equivalents. In particular, it is explicitly contemplated that any part or whole of any two or more of the embodiments and their modifications described above can be combined and regarded within the scope of the present invention.