Erectable shelter structures and methods of assembly and disassembly
10208503 ยท 2019-02-19
Assignee
Inventors
Cpc classification
International classification
Abstract
Erectable shelter frame structures including a plurality of rib assemblies. Preferably, each rib assembly has a receptacle for receiving a respective end of a purlin arrangement, the other end of which is attached to a receptacle of a subsequent rib assembly. The joints are formed by toggle clamps that assist in facilitating the ease by which the shelter structure can be assembled or disassembled. Methods of construction and disassembly of the shelter frame structure are also disclosed.
Claims
1. A method of at least one of assembling and disassembling a shelter frame structure, wherein the shelter frame structure comprises at least a first rib assembly and a second rib assembly, wherein each of the first rib assembly and the second rib assembly comprises at least a peak joint assembly, a first side joint assembly and a second side joint assembly, a first arch rail arrangement intermediate the peak joint assembly and the first side joint assembly, a second arch rail arrangement intermediate the peak joint assembly and the second side joint assembly, a first leg arrangement coupled to the first side joint assembly, and a second leg arrangement coupled to the second side joint assembly, wherein with respect to the first rib assembly the peak joint assembly comprises a receptacle for receiving a first end of a first purlin arrangement, the first side joint assembly comprises a receptacle for receiving a first end of a second purlin arrangement, and the second side joint assembly comprises a receptacle for receiving a first end of a third purlin arrangement, wherein with respect to the second rib assembly, the peak joint assembly comprises a receptacle in facing alignment with the peak joint assembly receptacle of the first rib assembly that receives the first end of the first purlin arrangement, for receiving a second end of a first purlin arrangement; the first side joint assembly comprises at least a receptacle in facing alignment with the first side joint assembly receptacle of the first rib assembly that receives the first end of the second purlin arrangement, for receiving a second end of the second purlin arrangement; and the second side joint assembly comprises a receptacle in facing alignment with the second side joint assembly receptacle of the first rib assembly that receives the first end of the third purlin arrangement, for receiving a second end of the third purlin arrangement; wherein for each of the first rib assembly and the second rib assemblies, the first arch rail arrangement and the second arch rail arrangement are rotatable with respect to each other about the respective peak joint assemblies, the first leg arrangement and the first arch rail arrangement are rotatable with respect to each other about the respective first side joint assemblies, and the second leg arrangement and the second arch rail arrangement are rotatable with respect to each other about the respective second side joint assemblies; wherein the method comprises the steps of: unfolding the first rib assembly so that a base of the first leg arrangement is in facing alignment with a base of the second leg arrangement, wherein the first and second leg arrangements are intermediate the first and second arch rail arrangements and a surface upon which the first rib assembly is placed for unfolding; coupling the first end of the first purlin arrangement to the receptacle associated with the peak joint assembly of the first rib assembly, coupling the first end of the second purlin arrangement to the receptacle associated with the first side joint assembly of the first rib assembly and coupling the first end of the third purlin arrangement to the receptacle associated with the second side joint assembly of the first rib assembly; unfolding the second rib assembly so that a base of the first leg arrangement is in facing alignment with a base of the second leg arrangement, wherein the first and second leg arrangements are intermediate the first and second arch rail arrangements and a surface upon which the second rib assembly is placed for unfolding; coupling the second end of the first purlin arrangement to the receptacle associated with the peak joint assembly of the second rib assembly, coupling the second end of the second purlin arrangement to the receptacle associated with the first side joint assembly of the second rib assembly and coupling the second end of the third purlin arrangement to the receptacle associated with the second side joint assembly of the second rib assembly, rotating the first leg arrangement of the respective first and second rib assemblies and locking the respective joint assemblies associated with each respective first side joint assembly of the first and second rib assemblies; rotating the second leg arrangement of the respective first and second rib assemblies and locking the respective joint assemblies associated with each respective second side joint assembly of the first and second rib assemblies.
2. A method of at least one of assembling and disassembling a shelter frame structure, wherein the shelter frame structure comprises at least a first rib assembly and a second rib assembly, wherein each of the first rib assembly and the second rib assembly comprises at least three joint assemblies, arch rail arrangements and leg arrangements, wherein the method comprises the steps of: unfolding the first rib assembly so that a base of the first leg arrangement is in facing alignment with a base of the second leg arrangement, wherein the first and second leg arrangements are intermediate the arch rail arrangements and a surface upon which the first rib assembly is placed for unfolding; coupling the first end of respective purlin arrangements to respective receptacles associated with the joint assemblies of the first rib assembly; unfolding the second rib assembly so that a base of the first leg arrangement is in facing alignment with a base of the second leg arrangement, wherein the first and second leg arrangements are intermediate the arch rail arrangements and a surface upon which the second rib assembly is placed for unfolding; coupling the second ends of the respective purlin arrangements to the respective receptacles associated with the joint assemblies of the second rib assembly; rotating the first leg arrangement of the respective first and second rib assemblies and locking the respective joint assemblies associated with each of the first leg arrangements; rotating the second leg arrangement of the respective first and second rib assemblies and locking the respective joint assemblies associated with each of the second leg arrangements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above set forth and other features of the invention are made more apparent in the ensuing Description of the Preferred Embodiments when read in conjunction with the attached Drawings, wherein:
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(14) Identical reference numerals in the figures are intended to indicate like parts, although not every feature in every figure may be called out with a reference numeral.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(15) Reference will now be made generally to the figures for a brief overview of the preferred embodiments of the present invention.
(16) Generally speaking, in accordance with preferred embodiments of the present invention, the folding rib assemblies may be constructed as end assemblies or intermediate rib assemblies, which can be joined to purlins on both sides and intermediate to the end rib assemblies. Purlin attachments can be such and receptacles positioned so that the rib sections can be used as end or intermediate rib assemblies.
(17) Generally speaking,
(18) Most generally,
(19) In accordance with a preferred method of constructing a shelter structure, the first rib assembly 10 may be unfolded at the peak and stood up on the eave joints, as illustrated in
(20) The pivoting joint assembly located at the peak may then be secured or latched as will be discussed below.
(21) As illustrated in
(22) As next shown in
(23) As a particular example,
(24) Once all the ribs and purlin arrangements are installed, to complete the shelter structure assembly of the desired size, it is preferable to place the cover(s) (see
(25) For example, for illustrative purposes, reference is made to
(26) With an overall disclosure of the invention, a more detailed disclosure of a rib assembly and shelter structure constructed in accordance with preferred embodiments of the present invention will now be provided.
(27) As noted above, creating a compact assembly when collapsing the structure can be achieved using a single pivot at the peak point assembly by arching or bending the rafter elements. The components of the folding frame structure of the present invention can be manipulated to a manageable size and shape with fewer moving and static parts than in the known prior art. For example, the curve or bend(s) in the arch rail arrangements of
(28) That is, in accordance with such preferred embodiments, the shelter frame structure 5 comprises at least two or more rib assemblies 10. Each rib assembly 10 comprises a peak joint assembly 12, a first side joint assembly 14 and a second side joint assembly 16. Preferably, the peak joint assembly 12, the first side joint assembly 14 and the second side joint assembly 16 are all at least essentially identical in construction. As will be understood, shelter structure 5 will also comprises a plurality of purlin arrangements to couple the successively positioned rib assemblies to one another to thereby form shelter structure 5. Preferably, each of the rib assemblies 10 comprises a non-linear first arch rail arrangement 18 intermediate the peak joint assembly 12 and the first side joint assembly 14; a non-linear second arch rail arrangement 20 intermediate the peak joint assembly 12 and the second side joint assembly 16, a first leg arrangement 22 coupled to the first side joint assembly 14; and a second leg arrangement 24 coupled to the second side joint assembly 16. By non-linear it is meant that from end to end (i.e. when viewed across the entire length of the rail arrangement), is not one continuous linear or otherwise long linear bar/pole. For example,
(29) It will be noted that each of the peak joint assembly 12, the first side joint assembly 14 and the second side joint assembly 16 has a respective receptacle, the function and purpose thereof which will be disclosed in further detail below. Advantageously, each of the rib assemblies as illustrated in
(30) Reference is now also made to
(31) Thus, generally speaking, in accordance with a first embodiment, the shelter frame structure 5 comprises N rib assemblies. For exemplary and disclosure purposes, N is equal to three (3). Based thereon, shelter frame structure 5 comprises at least a first rib assembly 10 and a second rib assembly 50. It should be understood that different rib assemblies are provided with differing reference numbers but this is for ease of disclosure only, as each rib assembly is preferably functionally identical with all other rib assemblies. Each rib assembly comprises a peak joint assembly, generally indicated at 12, a first side joint assembly, generally indicated at 14, and a second side joint assembly, generally indicated at 16, a first arch rail arrangement 18 intermediate the peak joint assembly 12 and the first side joint assembly 14, a second arch rail arrangement 20 intermediate the peak joint assembly 12 and the second side joint assembly 16, a first leg arrangement 22 coupled to the first side joint assembly 14, and a second leg arrangement 24 coupled to the second side joint assembly 16.
(32) In preferred embodiments, the arch rail arrangements and/or leg arrangements may be comprised of one or more components that are coupled together, for example as disclosed in U.S. Pat. No. 7,296,584, the details of which are incorporated by reference for its disclosure of such arch rail and cross rail assemblies that can be used with the present invention. That is, one or more segmented sections may comprise each and/or any of the rail assemblies. Similarly, the leg arrangements may be comprised of segmented bars/poles, or may be telescoping, as would be understood in the art.
(33) First, and with respect to the first end rib assembly 10, the peak joint assembly 12 comprises a receptacle 26 for receiving a first end 28A of a first purlin arrangement 28, the first side joint assembly 14 comprises a receptacle 30 for receiving a first end 32A of a second purlin arrangement 32, and the second side joint assembly 16 comprises a receptacle 34 for receiving a first end 36A of a third purlin arrangement 36.
(34) With respect to the second rib assembly 50, the peak joint assembly 12 comprises at least a receptacle 38 in facing alignment with the peak joint receptacle 26 of the first end rib assembly 10 that receives the first end 28A of the first purlin arrangement 28, for receiving a second end 28B of the first purlin arrangement 28; the first side joint assembly 14 comprises at least a receptacle 40 in facing alignment with the first side joint receptacle 30 of the first rib assembly 10 that receives the first end 32A of the second purlin arrangement 32, for receiving a second end 32B of the second purlin arrangement 32; and the second side joint assembly 16 comprises at least a receptacle 42 in facing alignment with the second side joint receptacle 34 of the first rib assembly 10 that receives the first end 36A of the third purlin arrangement 36, for receiving a second end 36B of the third purlin arrangement 36.
(35) Again, although each rib assembly may be provided with a different reference number and the receptacles are referenced with different reference numbers, all rib assemblies and all receptacles are preferably identically constructed.
(36) As illustrated in
(37) It should be understood that the end ribs are preferably identically constructed (i.e. receptacles on only one side thereof), while the intermediate ribs will have receptacles on each side.
(38) The (N+1).sup.th rib assembly 60 preferably comprises:
(39) a peak joint assembly 12, a first side joint assembly 14 and a second side joint assembly 16; and
(40) a first arch rail arrangement 18 intermediate the peak joint assembly 12 and the first side joint assembly 14; a second arch rail arrangement 20 intermediate the peak joint assembly 12 and the second side joint assembly 16, a first leg arrangement 22 coupled to the first side joint assembly 14, and a second leg arrangement 24 coupled to the second side joint assembly 16; and
(41) the peak joint assembly 12 comprises a receptacle 58 in facing alignment with the peak joint receptacle of the N.sup.th rib assembly 50 that receives the first end 46A of the N+2 purlin arrangement 46, for receiving a second end 46B of the N+2 purlin arrangement 46;
(42) the first side joint assembly 14 comprises a receptacle 62 in facing alignment with the first side joint receptacle 48 of the Nth rib assembly 50 that receives the first end 52 of the N+3 purlin arrangement 52, for receiving a second end 52B of the N+3 purlin arrangement 52, and
(43) the second side joint assembly 16 comprises a receptacle 64 in facing alignment with the second side joint receptacle 54 of the Nth rib assembly 50 that receives the first end 56A of the N+3 purlin arrangement 56, for receiving a second end 56B of the N+3 purlin arrangement 56.
(44) Likewise, for the N+1th rib assembly 60, the first arch rail arrangement 18 and the second arch rail arrangement 20 are rotatable with respect to each other about the peak joint assembly 12; the first leg arrangement 22 and the first arch rail arrangement 18 are rotatable with respect to each other about the first side joint assembly 14; and the second leg arrangement 24 and the second arch rail arrangement 20 are rotatable with respect to each other about the second side joint assembly 16.
(45) As will now be appreciated, using the rib assemblies as disclosed herein, and in a preferred embodiment, those of a non-linear rail arrangement 20, 22 as illustrated in
(46) That is, in such preferred embodiments, each of the rib assemblies comprise non-linear first arch rail arrangements 18 (as illustrated in each of
(47) Reference is now made specifically to
(48) That is, with reference to the aforementioned embodiments, reference had been to peak joint assembly 12, first side joint assembly 14 and second side joint assembly 16. As defined herein, each such assembly 12, 14, 16 comprises a toggle clamp 100. The term assembly in this regard is thus also used to convey that the receptacles disclosed herein may be deemed part of the respective peak joint, first side joint and second side joint assembly. For example, peak joint assembly 12 comprises a toggle clamp 100 and receptacle 26. All assemblies 12, 14, 16 are equally constructed.
(49) As further set forth above, the shelter frame structure 5 comprises a plurality of purlin arrangements 28, 32, 36 to couple the first rib assembly 10 to the Nth rib assembly 50 to thereby form a shelter structure. Preferably, at least the first side joint toggle clamp 100 and the second side joint toggle clamp 100 are at least essentially identical in construction; and wherein each of the rib assemblies 10, 50 comprise a first arch rail arrangement 18 intermediate the peak joint toggle clamp 100 and the first side joint toggle clamp 100, a second arch rail arrangement 20 intermediate the peak joint toggle clamp 100 and the second side joint toggle clamp 100, a first leg arrangement 22 coupled to the first side joint toggle clamp 100, and a second leg arrangement 24 coupled to the second side joint toggle clamp 100.
(50) The functioning and operation of the disclosed toggle clamps 100 will be appreciated by those skilled in the art, but for completeness the following is provided. The preferred toggle clamp of the present invention operates thorough a linkage system of levers 130, 140 and pivots. The fixed-length levers 130, 140, connected by pivot pins (see
(51) Importantly however, the toggle clamps 100 of the present invention provide an important function. For example, and not limitation, during disassembly of the structure 5, a user may wish to release the latches on each of a particular side joint assemblies (e.g. releasing each of the toggle clamps 100 on each side joint assemblies 14 (e.g. see
(52) In a preferred embodiment, the first side joint toggle clamp 100 and the second side joint toggle clamp 100 each respectively comprise a first arm 110 and a second arm 120 rotatably coupled to the first arm 100; a linkage assembly comprising a first lever 130 comprising a first end 132 and a second end 134, wherein the first end 132 is pivotably coupled to first arm 110; a second lever 140 comprising a first end 142 and a second end 145, wherein the first end 142 is pivotably coupled to second arm 120; and wherein the second end 134 of the first lever 130 is pivotably coupled to the second lever 140 intermediate the first end 142 and second end 145. The toggle clamps 100 each also comprise a latch 150, rotatably coupled to the second lever 140, for latching the second lever in a locking engagement relative to first lever 130. In this way, in an unclamped position, the respective rib assembly will collapse under its respective own weight or that of the shelter structure generally and in an unlatched but over-center position, the respective rib assemblies will maintain the integrity of an erected shelter frame structure until a force acts upon the structure or the toggle clamp(s) so as to collapse it/them under its/their own weight. The amount of force needed would be understood by those skilled in the art.
(53) As illustrated in
(54) It can thus be seen that the present invention provides for improved shelter structure constructions and methods of assembly and disassembly thereof. For example, the present invention provides an improved rib assembly that provides folding elements at or near the peak of the structure and at or near the eave bends of the structure, allowing the rib structure to be folded for storage and providing for less time to erect and dismantle. The present invention also provides for a larger shelter structure than hereto provided. The present invention also provides for improved methods of construction of the shelter structure, and provides an improved rib assembly configuration that reduces the weight and construction costs thereof, while also improving the structural integrity and ease of construction and disassembly thereof.
(55) It should also be understood that while the preferred embodiments disclosed above are made with respect to rib assemblies comprising three (3) joint assemblies, the present invention is also applicable to rib assemblies and thus shelter structures having more than three (3) joint assemblies, i.e. preferably four (4) joint assemblies. The claims are drafted consistent therewith.
(56) It shall be understood that although the foregoing and the claims indicated a preferred sequence of steps, the exact sequence of steps is not material to the present invention and the claims should not be construed to present a specific sequence or order of steps unless explicitly stated that the sequence must be performed in a particular order. For the avoidance of doubt, as originally filed, no such particular order is being claimed.
(57) It should also be understood that the ends of arms 110 and 120 of toggle clamps 100 may be of a cross-sectional shape (i.e. rounded) to accommodate and be received in the ends of the arch rail arrangements and leg arrangements, respectively. The ends of the arms 110, 120 of the toggle clamps 100 may then be coupled to the ends of the arch arrangements and/or leg arrangements by friction fit, welding, riveting, screwing or the like and/or a combination thereof to secure them together. Similarly, if desired, the ends of the arch rail arrangements and leg arrangements could be shaped and dimensioned to be received inside the ends 110, 120 of the toggle clamps if so desired or needed.
(58) It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained and, since certain changes may be made in the above constructions without departing from the spirit and scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(59) It should also be understood that the following claims are intended to cover all of the generic and specific features of the invention described herein and all statements of the scope of the invention that as a matter of language might fall therebetween.