Winder and a turret unit
10207886 · 2019-02-19
Assignee
Inventors
- Richard David Pryle (Bedford, GB)
- Carlos Martinez (Altendorf, CH)
- Rolf Kammann (Westerkappeln, DE)
- Frank HOFFMANN (Greven, DE)
Cpc classification
B65H2301/41354
PERFORMING OPERATIONS; TRANSPORTING
B65H19/30
PERFORMING OPERATIONS; TRANSPORTING
B65H19/2223
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Winder for an endless lane of a plastic web (2), with a revolving unit (6, 6, 55, 90), which is constructed so as to be rotatable about its axis (16) and has at least two winding shafts (10 to 12, 10 to 12) running parallel to its axis, onto which winding cores (17) can be loaded, then wound with the web (2) to a roll (18), finally unloaded therefrom again as finished rolls (18), wherein on both sides of the revolving unit (6, 6, 50, 90) support arrangements are arranged, in which the winding shafts (10 to 12, 10 to 12) are supported at their corresponding ends therein, and wherein the support for one end of the winding shafts (10 to 12, 10 to 12) is constructed so as to be detachable, such that the respective winding shaft (10 to 12, 10 to 12), with released support, can be loaded and unloaded from this end, characterized in that the detachably constructed support arrangements each have a gripper arrangement (36 to 38) with a two-armed scissor unit (39 to 41), the scissor arms (42, 43) of which surround the winding shaft (10 to 12, 10 to 12) in the closed position and are pivoted away therefrom in the open position.
Claims
1. A winder for an endless lane of a plastic web, the winder comprising: a revolving unit, which revolving unit is constructed so as to be rotatable about an axis of the revolving unit and has at least two winding shafts running parallel to the axis, onto which winding shafts winding cores can be loaded, then, the winding cores being loaded onto the winding shafts, the winding cores are wound with the web to a roll, finally unloaded therefrom again as finished rolls; wherein, on both ends of the revolving unit, support arrangements are arranged, in which the winding shafts are supported at their corresponding ends therein; wherein the support arrangements at least for one end of the winding shafts is constructed so as to be detachable, such that the respective winding shaft, with released support, can be loaded and unloaded with the finished rolls in a direction parallel to the winding shafts from this end; and wherein the detachably constructed support arrangements each have a gripper arrangement with a two-armed scissor unit, the scissor arms of the two-armed scissor unit surround the winding shafts in a closed position and are both pivoted away therefrom in an open position.
2. The winder according to claim 1, wherein the support arrangements for the end, which is to be freed, of a respective winding shaft are detachable independently of each other.
3. The winder according to claim 1, wherein the revolving unit has a mounting plate, arranged perpendicular to the axis of the revolving unit and fixed to the revolving unit, for the gripper arrangement, with dimensions of the mounting plate being such as to permit a free passage of winding cores to be loaded onto the winding shaft associated therewith, or of finished rolls to be unloaded therefrom.
4. The winder according to claim 3, wherein the mounting plate extends outwards from the axis of the revolving unit radially between adjacent winding shafts and the scissor arms of the gripper arrangement are articulated pivotably on the mounting plate in a region lying between adjacent winding shafts.
5. The winder according to claim 4, wherein three winding shafts and the mounting plate having a contour of a three-armed star are provided, and wherein, on the mounting plate, three gripper arrangements, constructed as scissor units are arranged, the scissor arms of which, arranged pivotably on the mounting plate, are opened and closed via driving units likewise arranged on the mounting plate.
6. The winder according to claim 2, wherein the scissor arms are articulated pivotably in a region of the axis of the revolving unit thereon and extend radially away therefrom.
7. The winder according to claim 1, in which the revolving unit is rotatable such that the winding shafts for loading with winding cores, for the winding of a roll and for unloading of a finished roll lie at a respectively associated position, wherein an unloading position lies in a region of a 6 o'clock position.
8. The winder according to claim 7, wherein under the revolving unit beneath the unloading position, conveyor means are provided for the unloading of the rolls from the winding shaft.
9. The winder according to claim 1, wherein the scissor arms in the closed position form a bearing unit bearing an associated winding shaft over a bearing length.
10. The winder according to claim 9, wherein the bearing unit bears its associated winding shaft at two areas spaced from each other, and wherein a distance between said two areas is the bearing length.
11. The winder according to claim 1, wherein one of the scissor arms of the gripper arrangements is constructed with double walls, having an outer wall and an inner wall, and wherein another scissor arm is located in between the outer wall and the inner wall.
12. The winder according to claim 11, wherein in the closed position of the scissor arms the inner wall operatively cooperates with the other scissor arm and forms a first bearing area and in the same manner, the outer wall operatively cooperates with the other scissor arm and forms a second bearing area.
13. A revolving unit comprising: at least two winding shafts running parallel to an axis of the revolving unit, onto which winding cores can be loaded, then the winding cores being on the winding shafts, the winding cores are wound with a web to a roll, finally unloaded therefrom again as finished rolls; wherein on both ends of the revolving unit, support arrangements are arranged, in which the winding shafts are rotatably supported at their corresponding ends therein; wherein the support for at least one end of the winding shafts is constructed so as to be detachable, such that the respective winding shaft, with released support, can be loaded and unloaded with the finished rolls in a direction parallel to the winding shafts from this end; and wherein the detachably constructed support arrangements each have a gripper arrangement with a two-armed scissor unit being securely arranged on the revolving unit, both of the scissor arms of which are pivotably supported on the revolving unit, surround the winding shaft in the closed position and are both pivoted away therefrom in the open position.
14. The revolving unit according to claim 5, wherein the mounting plate extends outwards from the axis of the revolving unit radially between adjacent winding shafts, and the scissor arms of the gripper arrangement are articulated pivotably on the mounting plate in a region lying between the winding shafts.
15. The revolving unit according to claim 13, wherein the scissor arms in the closed position form a bearing unit bearing the associated winding shaft over a bearing length.
16. The revolving unit according to claim 15, wherein the bearing unit bears its associated winding shaft at two areas spaced from each other, and whereby the distance between said two areas forms the bearing length.
17. A method for operating a winder according to claim 1 wherein unloading of the rolls takes place in a region of a vertically lowermost 6 o'clock position.
18. The method for operating a winder according to claim 7, wherein when rolls which are to be unloaded have been brought into the region of the 6 o'clock position, a conveyor is brought from below up to the rolls, such that they rest with at least a portion of their weight thereon, before they are carried away by this conveyor.
19. A winder for an endless lane of a plastic web, the winder comprising: a revolving unit, which revolving unit is constructed so as to be rotatable about an axis of the revolving unit that is parallel to the ground and has at least two winding shafts running parallel to the axis, onto which winding shafts winding cores can be loaded in a direction parallel to the winding shaft, then, the winding core being loaded onto the winding shafts, then wound with the web to a roll, finally unloaded therefrom again in a direction parallel to the winding shaft, wherein on both ends of the revolving unit, support arrangements are arranged, in which the winding shafts are supported at their corresponding ends therein wherein the support for at least one end of the winding shafts is constructed so as to be detachable, such that the respective winding shaft, with released support, can be loaded or unloaded from this end; and wherein the winder is constructed such that respectively one winding shaft can be brought into a region of a vertically lowermost 6 o'clock position towards the ground and the rolls can be unloaded in this region in a direction parallel to the winding shaft.
20. The winder according to claim 19, wherein under the revolving unit, conveyor means are arranged, which are vertically displaceable relative to the ground and which in a vertically lower position of rest permits free rotation of the revolving unit, equipped with finished rolls, and which in a vertically upper conveying position carries at least a portion of a weight of the unloaded rolls which are to be unloaded.
21. The winder according to claim 1, wherein each of the scissor arms of the scissor unit is pivotably supported on the revolving unit, and both of the scissor arms are synchronously pivoted away from their closed position.
22. The winder according to claim 6, wherein pivot points for each of the scissor arms of the scissor unit are positioned adjacently to each other and the scissor arms extend in a closed position side by side away from the axis of the revolving unit.
23. The winder according to claim 19, wherein under the revolving unit, conveyor means are arranged in a position of rest so as to permit free rotation of the revolving unit, equipped with finished rolls, and which in a conveying position carries at least a portion of a weight of the unloaded rolls which are to be unloaded, whereby the conveyor means being adapted to convey rolls to be unloaded in a direction parallel to the winding shafts.
Description
(1) The invention is described in further detail below with the aid of the figures, in which are shown:
(2)
(3)
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(5)
(6)
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(9)
(10)
(11)
(12)
(13)
(14) The winding shafts 10, 10 to 12, 12 are situated in various work stations, namely a loading station 13, 13, a winding station 14, 14 and an unloading station 15, 15.
(15) The revolving units 6, 6 are constructed so as to be rotatable by a drive, omitted to clear the figure, in stages about their longitudinal axes 16, 16 anticlockwise in accordance with the drawn arrows, such that each of the winding shafts 10, 10 to 12, 12 during a further rotation stage is brought from its previous into its next work station.
(16) Each of the winding shafts therefore passes in the cycle the loading station 13, 13 where it is loaded with fresh winding cores 17, arrives through a further rotation stage of the revolving units 6, 6 into the winding station 14, 14, where the winding cores 17 are wound with the web 2 to the finished roll 18, and from there into the unloading station 15, 15, where the rolls 18 are unloaded from the revolving unit 6, 6.
(17) A contact roller 19, 19, known per se to the person skilled in the art, provides in the winding station 14, 14 for the contact pressure corresponding to the respective composition of the web.
(18) To sum up, therefore according to the invention a winder is provided for an endless lane of a plastic web, with a revolving unit, which is constructed so as to be rotatable about its axis and has at least two winding shafts running parallel to its axis, onto which winding cores can be loaded, then wound with the web to a roll, finally unloaded therefrom again as finished rolls, wherein the winding shafts in the revolving unit are securely supported at their one ends in their position parallel to the axis thereof, and wherein the support on the other side is constructed so as to be individually detachable for each winding shaft, such that the respective winding shaft, with released support, can be loaded and unloaded from this end.
(19) Preferably the detachable support for each winding shaft is formed here by a gripper arrangement associated therewith, which is securely arranged on the revolving unit and co-rotates therewith, supports the winding shaft operatively in its closed position and in open position can be moved away therefrom.
(20) The rolls 18 are carried away from the revolving unit 6, 6 via a transport means situated beneath, which is constructed here as a driven conveyor belt 20 situated beneath. The loading station 13, 13 (or respectively the loading position) therefore lies at the 14 o'clock position, the winding station 14, 14 (or respectively the winding position) at the 10 o'clock position and the unloading station 15, 15 (or respectively the unloading position) at the 6 o'clock position.
(21) In the loading station 13, 13 the winding shaft 10, 10 to 12, 12 situated therein the figure, it is the winding shaft 10, 10is loaded with winding cores 17. The winding shaft 10 is already loaded, the winding shaft 10 not yet.
(22) This takes place whilst in the winding station 14, 14 the winding shaft 11, 11 is wound with web 2. The roll 18 of the winding shaft 11 is already advanced, the roll 18 in the winding shaft 11 only carries the first layers of the web 2.
(23) As soon as the rolls 18 are situated in the 6 o'clock position by corresponding rotation of the revolving unit 6, 6, the conveyor surface 21, 21 of the conveyor belt 20, 20 is moved up until it carries the rolls 18 and can carry these away in the direction parallel to the winding shaft 12, 12. The loss of time between the positioning of the rolls 18 in the unloading station 15, 15 and the start of the conveying away by the conveyor belt 20, 20 is therefore minimal in contrast to the solutions which have become known in the prior art.
(24) In the prior art, the rolls 18 are unloaded at the 10 o'clockor respectively 14 o'clockposition, with the result that the conveyor belt must be moved from a laterally lying stand-by position firstly under the roll, which in addition costs time. The lateral stand-by position is unavoidable here, because the conveyor belt would otherwise be in the way on rotation of the revolving unit. According to the invention, the conveyor belt 20 is already in position, because in the 6 o'clock position it is not in the way of the rotation of the revolving unit. The loss of time is therefore limited to the short time span which is required for the moving up of the conveyor belt.
(25) According to the invention, a method is thereby produced for the operating of the winder, in which the unloading of the rolls takes place in the region of the 6 o'clock position, wherein preferably on completion of a rotation stage of the revolving unit, by which rolls which are to be unloaded have been brought into the region of the 6 o'clock position, a conveyor means is carried from below up to the rolls, such that they rest thereon with at least a portion of their weight, and are then carried away by this conveyor.
(26) According to the invention therefore in addition a winder is provided for an endless lane of a plastic web, with a revolving unit which is constructed so as to be rotatable about its axis and has at least two winding shafts running parallel to its axis, onto which winding cores can be loaded, then wound with the web to a roll, finally unloaded therefrom again as finished rolls, wherein on both sides of the revolving unit support arrangements are arranged, in which the winding shafts are supported therein at their corresponding ends, and wherein the support for one end of the winding shafts is constructed so as to be detachable, such that the respective winding shaft, with released support, can be loaded and unloaded from this end, wherein the winder is constructed such that a winding shaft respectively can be brought into the region of the 6 o'clock position and the rolls can be unloaded in this region.
(27)
(28) At the foot end 24, 24 of the revolving units 6, 6, a driving unit 25, 25 is situated for, on the one hand, the gradual rotation of the revolving unit itself and, on the other hand, for the rotation of the winding shafts 10, 10 to 12, 12 which is necessary in the winding station 14, 14 (
(29) The loading with winding cores 17 and the unloading of the rolls 18 takes place in the direction of the longitudinal axis of the respective winding shaft 10, 10 to 12, 12.
(30) Illustrated in addition are a magazine 27 for winding cores 17 with a buffer rod 28, from which the provided group of winding cores 17 can be pushed in the direction of the arrow 29, 29 onto a winding shaft 10, 10 to 12, 12, as soon as it has reached its loading position. The rolls 18 dispensed from the conveyor belts 20, 20 arrive in the direction of the arrow 29, 29 into an output area 9.
(31) As mentioned above, in the present layout the loading of a winding shaft 10, 10 to 12, 12 with winding cores presupposes that the winding shaft is freely accessible at the head end 26, 26 of the revolving unit, i.e. is not supported there. Likewise for the unloading of rolls 18. This means that the respective winding shaft 10, 10 to 12, 12 is then only supported on one side in the foot end 24, 24, i.e. projects therefrom, which in turn makes necessary a complex and solid support at the foot end 24, 24. This is less critical in the loading station 13, 13, because the winding cores 17 are comparatively light, but it is critical in the unloading station 15, 15 with the heavy rolls 18 in the case of larger diameters.
(32) In the winding station 14, 14, on the other hand, the respective winding shaft 10, 10 to 12, 12 must be supported on both sides, because otherwise, due to the winding tension and the contact pressure roller 19, the winding shaft could not run smoothly and, in addition, would bend out, which would make an efficient winding impossible in the case of most compositions.
(33) Accordingly, it is necessary to support the winding shafts 10, 10 to 12, 12 at both ends at least in the winding station 14, 14, but not in the other stations, i.e. to construct the support for one end of the winding shafts 10, 10 to 12, 12 so as to be detachable, and in so doing to configure the support so as to be correspondingly rigid at the end which is always securely fixed.
(34) If the support at the one end of the winding shaft 10, 10 to 12, 12 in the unloading station 15, 15 is now only released according to the invention when the conveyor belt 20, after moving up, carries the rolls 18, the requirements for the support are in fact not completely, but nevertheless considerably, reduced in the other end of the winding shaft which is fixed securely at the foot end 24, 24 of the revolving unit 6, 6. The unloading of the rolls 18 in the 6 o'clock position accordingly leads not only to a saving of time in the unloading area, but also at the same time to reduced requirements for the support of the winding shafts.
(35)
(36) At the foot end 24, a base plate 30 is situated, which is disc-shaped here, in which the winding shafts 10 to 12 are arranged. Concealed by the base plate 30, i.e. on its rear side, the driving unit 25 (
(37) At the head side 26 a mounting plate 31 is situated, securely arranged on a central tube 32 which lies in the longitudinal axis 16 of the revolving unit 6 and is fixed on the base plate 30, so that the mounting plate 31 co-rotates with the base plate 30. Recesses 33 to 35 are provided at the site of the winding shafts 10 to 12 and have dimensions which permit a free passage of winding cores 17 to be loaded onto the winding shaft associated therewith, or of finished rolls 18 to be unloaded therefrom.
(38) On the mounting plate 31, three support arrangements for the winding shafts 10 to 12 are arranged, each with a gripper arrangement 36 to 38, which in turn each have a two-armed scissor unit 39 to 41.
(39) Each scissor unit 39 to 41 is provided with two scissor arms 42, 43, which in the closed position each engage via a recess 44, 45 on the winding shaft associated therewith, and thus support this operatively. The scissor arms 42, 43 are supported on pivot points 46, 47 in the mounting plate 31 and are able to be pivoted here via pneumatic cylinders 48, 49, whereby the scissor units 39 to 41 can be opened and closed.
(40) In the illustrated arrangement, the mounting plate 31 extends outwards from the axis 16 of the revolving unit 6 radially between adjacent winding shafts 10 to 12, wherein the scissor arms 44, 45 of the gripper arrangement 36 to 38 are articulated on the mounting plate 31 pivotably in a region lying between the winding shafts 10 to 12.
(41) In the embodiment which is shown, three winding shafts 10 to 12 and a mounting plate 31, having the contour of a three-armed star, are provided, wherein three gripper arrangements 36 to 38, constructed as scissor units 39 to 41, are arranged on the mounting plate 31, the scissor arms 42, 43 of which, pivotably arranged on the mounting plate 31, are opened and closed via driving units, preferably pneumatic cylinders 48, 49, arranged on the mounting plate 31.
(42)
(43) The scissor arms 42, 43 are pivoted for this in the direction of the arrows which are drawn. In this respect, it is to be noted that the support arrangements can basically be operated independently of each other and also during the rotation of the revolving unit 6.
(44) For example, it is possible that, in contrast to the movement phase of the support arrangements shown in the figure, the one in the 6 o'clock position (unloading station 15,
(45)
(46) By the articulation of the scissor arms 42, 43 in a region between adjacent winding shafts 10 to 12, a position is produced in their open position, which permits only a small distance of the recess 33 to 35 (to be kept completely free in the open position) from the central tube 32, so that the winding shafts 10 to 12 can be moved close thereto and thereby the revolving unit 6 can be configured so as to be compact as a whole. In addition, this articulation of the scissor arms 42, 43 allows the recess 44 in the arm 42 to be configured so that the supported winding shaft 10 to 12 is supported in the winding station 14 (
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(50) The following description relates to the elements of the gripper unit 123, but is correspondingly valid also for the other gripper units 121 and 122 (including their winding shafts 10 and 11) of the revolving unit 120 (
(51) Shown is the outer wall 125 of the scissor arm 124, whilst its inner wall 126 (
(52) The winding shaft 12 has four bearings 130 to 133, i.e. a first bearing 130, a second bearing 131, a third bearing 132 and a fourth bearing 133, which are preferably made as roller bearings, but can be constructed by the person skilled in the art in any manner with regard to the specific winder. In the closing position of the scissor arms 124,127, the first bearing 130 cooperates with the inner wall 125 of the scissor arm 124 (
(53) A support having a bearing length l brings about an improved bearing by means of fixed clamping of the winding shaft 12, since the clamping extends over a length section of the winding shaft 12 which has an advantageous effect on the line of deflection under the stress acting in the winding station, for example, with a view to. the resonance frequency (vibrations during winding) or with a view to equal pressure over the width of all of the rolls by the contact roller 19,19 (
(54) Accordingly, the person skilled in the art can determine the bearing length l according to the two said parameters and also according to other relevant parameters and, for example, in the arrangement shown in the figures, therefore also the width of the scissor arm 127 which determines the distance of the outer wall 125 from the inner wall 124 (
(55) In principle, the scissor arms can be configured to be of arbitrary width so that for each specific application the bearing length l can be realized optimally. This includes the fact that the scissors are configured in the bearing area as required by the person skilled in the art, i.e. in such a manner that they support and thereby clamp the winding shaft over the bearing length at one or at several points.
(56) The preferred embodiment of the present invention illustrated in
(57) Finally, according to the preferred embodiment illustrated in
(58)
(59) Instead of a mounting plate 31 (
(60) A three-armed guide plate 60 here has in each of its arms 61 a guide rail 62, running radially therein, for a driving element 63, which pivots the scissor arms 57, 58 via driving arms 64, 65. The displacement of the driving element 63 takes place via a conventional drive provided on the rear side of the arms 61 of the guide plate 60, such as e.g. a threaded spindle, as is familiar to the person skilled in the art.
(61)
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(64) In the illustrated configuration, the winding shafts 10 to 12 form the corners of an equilateral triangle, wherein the rotation axes 93 lie in the centre of the triangle sides. The length of the locking arms 94 is selected such that these surround the winding shafts on the end side with their support grooves 95 in the manner of scissors and can lock them in their position, i.e. support these operatively in the closed position.
(65) The support is released by the locking arms being turned clockwise corresponding to the arrow which is drawn, so far until the recess 96, corresponding in its contour to the central tube 32, lies against it (and the passage for rolls 18 is open), as is indicated by the dotted arrow.
(66)
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(68) Further embodiments can be constructed with bearing arrangements according to