Functionalization of a porous membrane with an adsorbed polyacid
10207229 ยท 2019-02-19
Assignee
Inventors
- Merlin L. Bruening (East Lansing, MI, US)
- Gregory L. Baker (East Lansing, MI, US)
- Somnath Bhattacharjee (Durham, NC, US)
- Yiding Ma (Ann Arbor, MI, US)
Cpc classification
C07K1/22
CHEMISTRY; METALLURGY
B01D67/0088
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3265
PERFORMING OPERATIONS; TRANSPORTING
B01D15/3828
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28033
PERFORMING OPERATIONS; TRANSPORTING
Y10T436/25375
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/249991
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/328
PERFORMING OPERATIONS; TRANSPORTING
B01J47/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
C07K1/22
CHEMISTRY; METALLURGY
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
B01J47/12
PERFORMING OPERATIONS; TRANSPORTING
B01D15/38
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The disclosure relates to a process and related article for functionalizing a porous membrane by contacting the membrane with a polyacid polymer at low pH to stably adsorb a polyacid layer on the membrane pore surface. The resulting functionalized membrane is characterized by a high density of free acid groups, resulting in a higher specific capacity for its intended application. The process allows functionalization of porous membranes in a very simple, one-step process. Such functional membranes may find multiple uses, including rapid, selective binding of proteins for their purification or immobilization.
Claims
1. A polyacid-coated porous membrane comprising: (a) a porous membrane substrate comprising a plurality of membrane pores; and (b) a polyacid layer adsorbed on surfaces of the membrane pores, the polyacid layer comprising a polyacid polymer comprising one or more of free acid carboxylic acid groups, free acid carboxylate groups, and protein affinity tag-binding ligands; wherein: the polyacid polymer comprises at least the protein affinity tag-binding ligands; the polyacid layer was deposited from a fluid mixture having a pH value lower than 4; and the polyacid-coated porous membrane has a free acid group content higher than that of an analogous polyacid-coated porous membrane in which the polyacid layer was deposited from a fluid mixture having a pH value of 4, but which has been otherwise prepared equivalently to the polyacid-coated porous membrane.
2. The polyacid-coated porous membrane of claim 1, wherein the polyacid layer is adsorbed on the surfaces of the membrane pores due to one or more of hydrophobic interactions, hydrogen bonding interactions, and ionic interactions.
3. The polyacid-coated porous membrane of claim 1, wherein the protein affinity tag-binding ligand comprises derivatized free acid groups of the polyacid polymer, the derivatized free acid groups comprising a metal-binding ligand and a metallic ion complexed with the metal-binding ligand in a metal-ligand complex.
4. The polyacid-coated porous membrane of claim 1, wherein the protein affinity tag-binding ligand comprises a metal-binding ligand in repeating units of the polyacid polymer and a metallic ion complexed with the metal-binding ligand in a metal-ligand complex.
5. The polyacid-coated porous membrane of claim 1, wherein the polyacid layer is adsorbed on the surfaces of the membrane pores due to one or more of hydrophobic interactions and hydrogen bonding interactions, and is substantially free of covalent attachments to the surfaces of the membrane pores.
6. The polyacid-coated porous membrane of claim 1, comprising a plurality polyacid layers adsorbed on surfaces of the membrane pores, each polyacid layer comprising a polyacid polymer comprising one or more of free acid carboxylic acid groups, free acid carboxylate groups, and protein affinity tag-binding ligands; wherein: the first polyacid layer in the plurality of polyacid layers is adsorbed directly on the surfaces of the membrane pores; one or more further polyacid layers in the plurality of polyacid layers are adhered to adjacent polyacid layers via one or more intervening polycation layers; and the polyacid layer that is exposed to membrane pore void volumes comprises a polyacid polymer comprising at least the protein affinity tag-binding ligand.
7. The polyacid-coated porous membrane of claim 6, wherein the polycation layer is selected from the group consisting of polyethyleneimine (PEI), poly(allyl amine) (PAH), and combinations thereof.
8. The polyacid-coated porous membrane of claim 1, wherein the polyacid polymer comprises polyacrylic acid (PAA).
9. The polyacid-coated porous membrane of claim 1, wherein the polyacid layer is immobilized on the porous membrane substrate via one or more adhesion layers, wherein at least one of the adhesion layers is adsorbed directly on the porous membrane substrate.
10. The polyacid-coated porous membrane of claim 9, wherein the adhesion layer comprises poly(styrene sulfonate) (PSS).
11. The polyacid-coated porous membrane of claim 1, wherein the polyacid polymer comprises at least one of the free acid carboxylic acid groups and the free acid carboxylate groups.
12. The polyacid-coated porous membrane of claim 1, wherein the polyacid polymer comprises the free acid carboxylic acid groups and the free acid carboxylate groups.
13. The polyacid-coated porous membrane of claim 1, wherein the protein affinity tag-binding ligand comprises metallic ions.
14. The polyacid-coated porous membrane of claim 13, wherein the metallic ions comprise Ni.sup.2+.
15. The polyacid-coated porous membrane of claim 13, wherein the metallic ions comprise one or more of Cu.sup.2+, Co.sup.2+, Fe.sup.3+, and Ga.sup.3+.
16. The polyacid-coated porous membrane of claim 1, wherein the protein affinity tag-binding ligands are selected from the group consisting of glutathione, glutathione-S-transferase (GST) tag binding derivatives, amylose, maltose binding protein (MBP) tag binding derivatives thereof, chitin, chitin binding protein (CBP) tag-binding derivatives thereof, and combinations thereof.
17. The polyacid-coated porous membrane of claim 1, wherein the plurality of membrane pores has an average pore size ranging from 0.02 m to 50 m.
18. The polyacid-coated porous membrane of claim 1, wherein the plurality of membrane pores comprises pores having a size of about 0.5 m.
19. The polyacid-coated porous membrane of claim 1, wherein the membrane has a protein binding capacity of at least about 90 mg protein/cm.sup.3 of the membrane.
20. The polyacid-coated porous membrane of claim 1, wherein the membrane has a protein binding capacity of about 90 to 135 mg protein/cm.sup.3 of the membrane.
21. The polyacid-coated porous membrane of claim 1, further comprising a target protein comprising an affinity tag, the target protein being bound via the affinity tag with the protein affinity tag-binding ligand of the membrane.
22. A polyacid-coated porous membrane comprising: (a) a porous membrane substrate comprising a plurality of membrane pores; and (b) a plurality of polyacid layers adsorbed on surfaces of the membrane pores, each polyacid layer comprising a polyacid polymer comprising free acid groups selected from the group consisting of carboxylic acid groups, carboxylate groups, and combinations thereof; wherein: the first polyacid layer in the plurality of polyacid layers is adsorbed directly on the surfaces of the membrane pores and is substantially free of covalent attachments to the surfaces of the membrane pores; one or more further polyacid layers in the plurality of polyacid layers are adhered to adjacent polyacid layers via one or more intervening polycation layers; the polyacid layers were deposited from a fluid mixture having a pH value lower than 4; and the polyacid-coated porous membrane has a free acid group content higher than that of an analogous polyacid-coated porous membrane in which the polyacid layers were deposited from a fluid mixture having a pH value of 4, but which has been otherwise prepared equivalently to the polyacid-coated porous membrane.
23. A polyacid-coated porous membrane comprising: (a) a porous membrane substrate comprising a plurality of membrane pores; and (b) a polyacid layer adsorbed on surfaces of the membrane pores, the polyacid layer comprising a polyacid polymer comprising free acid groups selected from the group consisting of carboxylic acid groups, carboxylate groups, and combinations thereof; wherein: the polyacid layer is adsorbed on the surfaces of the membrane pores via one or more adhesion layers and is substantially free of covalent attachments to the surfaces of the membrane pores, wherein at least one of the adhesion layers is adsorbed directly on the porous membrane substrate; the polyacid layer was deposited from a fluid mixture having a pH value lower than 4; and the polyacid-coated porous membrane has a free acid group content higher than that of an analogous polyacid-coated porous membrane in which the polyacid layer was deposited from a fluid mixture having a pH value of 4, but which has been otherwise prepared equivalently to the polyacid-coated porous membrane.
24. The polyacid-coated porous membrane of claim 23, wherein the adhesion layer adsorbed directly on the porous membrane substrate comprises a polyelectrolyte other than the polyacid polymer.
25. The polyacid-coated porous membrane of claim 22, wherein the polyacid-coated porous membrane has a free acid group content ranging from 1.25 to 10 times that of an analogous polyacid-coated porous membrane.
26. The polyacid-coated porous membrane of claim 23, wherein the polyacid-coated porous membrane has a free acid group content ranging from 1.25 to 10 times that of an analogous polyacid-coated porous membrane.
27. The polyacid-coated porous membrane of claim 1, wherein the polyacid-coated porous membrane has a free acid group content ranging from 1.25 to 10 times that of an analogous polyacid-coated porous membrane.
28. A method for binding an affinity-tagged target protein, the method comprising: (a) providing the polyacid-coated porous membrane according to claim 1; (b) providing a feed fluid sample comprising a target protein comprising an affinity tag; and (c) passing the feed fluid sample through the polyacid-coated porous membrane, thereby (i) binding at least some of the target protein via the affinity tag with the immobilized protein affinity tag-binding ligands and (ii) providing a permeate fluid with at least some of the target protein removed.
29. The method of claim 28, wherein (i) the affinity tag is a polyhistidine tag and (ii) the protein affinity tag-binding ligands comprise one or more of Ni.sup.2+-ligand complexes and Co.sup.2+-ligand complexes.
30. The method of claim 28, wherein (i) the affinity tag is a glutathione-S-transferase (GST) tag and (ii) the protein affinity tag-binding ligands are selected from the group consisting of glutathione, glutathione-S-transferase (GST) tag-binding derivatives thereof, and combinations thereof.
31. The method of claim 28, wherein (i) the affinity tag is a maltose binding protein (MBP) tag and (ii) the protein affinity tag-binding ligands are selected from the group consisting of amylose, maltose binding protein (MBP) tag-binding derivatives thereof, and combinations thereof.
32. The method of claim 28, wherein (i) the affinity tag is chitin binding protein (CBP) tag and (ii) the protein affinity tag-binding ligands are selected from the group consisting of chitin, chitin binding protein (CBP) tag-binding derivatives thereof, and combinations thereof.
33. The method of claim 28, further comprising: (d) eluting the bound target protein from the polyacid-coated porous membrane, thereby forming a purified permeate comprising the target protein.
34. The method of claim 33, wherein (i) the feed fluid sample further comprises non-target proteins and (ii) the purified permeate is substantially free from the non-target proteins.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the disclosure, reference should be made to the following detailed description and accompanying drawings wherein:
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(17) While the disclosed processes, compositions, and methods are susceptible of embodiments in various forms, specific embodiments of the disclosure are illustrated in the drawings (and will hereafter be described) with the understanding that the disclosure is intended to be illustrative, and is not intended to limit the claims to the specific embodiments described and illustrated herein.
DETAILED DESCRIPTION
(18) Typical membrane modification includes polymerization from the surface. This is a relatively complex process, and often includes initiator attachment to the membrane. The current approach involves adsorption of a polyacid to the membrane. Hydrophobic interactions strongly attach the polymer to the surface. Although others have modified membranes through polymer adsorption, a feature of the disclosed process is adsorption at low pH to maintain a low fraction of ionized groups and promote the formation of highly swollen films after deprotonation of the acid groups. These highly swollen films rapidly bind large amounts of protein and can be further functionalized. The method is much more convenient than previous approaches to membrane modification. Protein binding capacities are higher than for commercial membranes.
(19) The process involves simple passage of a polyacid solution through a membrane at low pH. Additional layers may be deposited by sequentially adsorbing polycations along with the polyanion at low pH. Subsequent binding at neutral pH leads to a high density of ion-exchange sites for protein binding. Derivatization of the acid groups with ligands such as Ni.sup.2+ complexes allows selective binding of tagged proteins such as those containing polyhistidine.
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EXAMPLES
(25) The following examples illustrate the disclosed processes and compositions, but are not intended to limit the scope of any claims thereto.
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Examples 1-5: Porous Membrane Functionalization with Adsorbed Poly(Acrylic Acid)
(27) Layer-by-layer polyelectrolyte adsorption is a simple, convenient method for introducing ion-exchange sites in porous membranes. This example demonstrates that adsorption of poly(acrylic acid) (PAA)-containing films at pH 3 rather than pH 5 increases the protein-binding capacity of such polyelectrolyte-modified membranes 3- to 6-fold. The low adsorption pH generates a high density of COOH groups that function as either ion-exchange sites or points for covalent immobilization of metal-ion complexes that selectively bind tagged proteins. When functionalized with nitrilotriacetate (NTA)-Ni.sup.2+ complexes, membranes containing PAA/polyethyleneimine (PEI)/PAA films bind 93 mg of histidine.sub.6-tagged (His-tagged) Ubiquitin per cm.sup.3 of membrane. Additionally these membranes isolate His-tagged COP9 signalosome complex subunit 8 from cell extracts and show >90% recovery of His-tagged proteins. Although modification with polyelectrolyte films occurs by simply passing polyelectrolyte solutions through the membrane for as little as 5 min, with low-pH deposition the protein binding capacities of such membranes are as high as for membranes modified with polymer brushes and 2-3 fold higher than for commercially available IMAC resins. Moreover, the buffer permeabilities of polyelectrolyte membranes that bind His-tagged protein are 30% of the corresponding permeabilities of unmodified membranes, so protein capture can occur rapidly with low pressure drops. Even at a solution linear velocity of 570 cm/h, membranes modified with PAA/PEI/PAA exhibit a lysozyme dynamic binding capacity (capacity at 10% breakthrough) of 40 mg/cm.sup.3. Preliminary studies suggest that these membranes are stable under depyrogenation conditions (1 M NaOH).
(28) Porous membranes modified with affinity ligands offer a potential solution to some of the challenges in column-based affinity separations. Convection through the membrane pores and short radial diffusion distances provide rapid protein transport to binding sites, and increasing the membrane surface area is a relatively straightforward strategy to scale up membrane processes. Unfortunately, membrane adsorbers suffer from low binding capacities relative to traditional columns. A number of research groups successfully modified membranes with polymer brushes to increase the number of binding sites and enhance binding capacity, but brush growth is a relatively cumbersome process, frequently requiring both deposition of initiator molecules and polymerization under anaerobic conditions.
(29) The layer-by-layer (LbL) adsorption at pH values of 4 or higher of polyelectrolyte multilayers in nylon with 5 m pores was previously examined and it was determined that it could effectively create ion-exchange membranes. Modification of membranes using LbL adsorption, which simply involves passing a few aqueous solutions through the membrane, is extremely convenient, but the lysozyme binding capacities of those membranes were at most 16 mg/cm.sup.3. Commercial ion-exchange Mustang S membranes already show lysozyme binding capacities of 45-50 mg/cm.sup.3.
(30) These examples demonstrate that control of the pH employed during deposition of weak polyelectrolytes can greatly increase the protein-binding capacities of membranes modified with polyelectrolyte multilayers. A number of papers report that changes in the deposition pH of poly(acrylic acid) (PAA)/protonated poly(allyl amine) (PAH) multilayer coatings greatly alter film properties including thickness, swelling, metal adsorption capacity, permeability, and biocompatibility. Additionally, recent work shows that deposition of (PAH/PAA).sub.n films on flat surfaces at pH 3 rather than pH 5 leads to a 6-fold increase in lysozyme adsorption. Thus it is thought that in membranes, PAH/PAA adsorption at low pH would give a high density of free COOH groups that bind cationic proteins through ion-exchange interactions. (By free, the meaning is that the COOH groups are not deprotonated and not ion-paired with neighboring ammonium groups of PAH during deposition.) Moreover, derivatization of the free COOH groups by reaction with aminobutyl nitrilotriacetate (NTA) should yield metal-ion complexes that selectively bind tagged proteins (
(31) Materials: Hydroxylated nylon (LOPRODYNE LP, Pall, 1.2 m pore size, 110 m thick), nylon (GE, non-hydroxylated, 1.2 m pore size, average thickness 95 m), and polyethersulfone (GE, 1.2 m pore size, average thickness 130 m) membranes were cut into 25 mm-diameter discs prior to use. Unless specified, all proteins and chemicals were obtained from Sigma-Aldrich. Coomassie protein assay reagent (Thermo Scientific), Histidine.sub.6-tagged Ubiquitin (HisU, human recombinant, Enzo Life Sciences), concanavalin A (Con A) from Canavaliaensiformis (Jack bean), albumin from chicken egg white; lysozyme from chicken egg white; bovine serum albumin (BSA), and -Lactoglobulin B from Bovine milk were used as received. His-tagged COP9 signalosome complex subunit 8 (CSN 8) was overexpressed in BL21DE3 cells as described below. Buffers were prepared using analytical grade chemicals and deionized water (Milli-Q, 18.2 M cm). Poly(sodium 4-styrenesulfonate) (M.sub.w=70,000), poly(allylamine hydrochloride) (M.sub.w=120,000-210,000, Alfa-Aesar), polyethyleneimine (branched, M.sub.w=25,000), poly(acrylic acid) (M.sub.w=90,000, 25% aqueous solution, Polysciences), TWEEN-20 surfactant, N-(3-dimethylaminopropyl)-N-ethylcarbodiimide hydrochloride (EDC), N-hydroxysuccinimide, and Na,Na-bis(carboxymethyl)-L-lysine hydrate (aminobutyl NTA) were used without further purification.
Example 1: PAA Adsorption and Metal-Binding Capacity
(32) Membrane modification: Membrane discs were cleaned for 10 min with UV/ozone and placed in a homemade TEFLON holder (similar to an Amicon cell) that exposed 3.1 cm.sup.2 of external membrane surface area. Subsequently, a 20 mL solution containing 0.02 M PSS and 0.5 M NaCl was circulated through the membrane for 40 min at a flow rate of 1 mL/min using a peristaltic pump. Additional polycation (PAH or PEI) and polyanion (PAA) layers were deposited similarly using 0.5 M NaCl solutions containing 0.01 M PAA or 0.02 M PAH or 2 mg/mL PEI. After deposition of each polyelectrolyte, 20 mL of water was passed through the membrane at the same flow rate. The pH of the PSS solution was 4.7, and PAA, PAH, and PEI deposition solutions were adjusted to different values with 1 M NaOH or 1M HCl. Membrane hydraulic permeabilities were determined as described previously.
(33) To derivatize PAA side chains in adsorbed films, 10 mL of 0.1 M NHS, 0.1 M EDC in water were circulated through the membrane for 1 h prior to rinsing with 20 mL of deionized water and 10 mL of ethanol. Subsequently, 10 mL of aqueous aminobutyl NTA (0.1 M, pH 10.2) was circulated through the NHS-modified substrate for 1 h followed by rinsing with 20 mL of water. Finally, the NTA-Cu.sup.2+ (or Ni.sup.2+) complex was formed by circulating 10 mL of aqueous 0.1 M CuSO.sub.4 (or NiSO.sub.4) through the membrane for 2 h followed by rinsing with water. The substrate was dried with N.sub.2 prior to protein binding.
(34) Adsorption of Polyelectrolytes in Hydroxylated Nylon Membranes:
(35) Previous work has shown that PSS serves as a robust adhesion layer for deposition of polyelectrolyte multilayers in a variety of membranes. Multiple hydrophobic interactions likely lead to strong PSS adsorption. A PAH/PAA bilayer was deposited on PSS adsorbed in a 1.2 m nylon membrane. This procedure requires no organic solvents or anaerobic conditions and is much simpler than modification of membranes with polymer brushes. Moreover, because the fraction of ionized COOH groups on an adsorbed PAA monolayer varies from <10% to >60% on going from pH 2 to pH 5, variation of deposition pH provides an important variable for modifying film properties. Deposition of PAA at low pH leads to films that contain free COOH groups, and subsequent derivatization or deprotonation of these groups should lead to a high density of protein-binding sites.
(36) Monitoring polyelectrolyte adsorption in nylon membranes is challenging. SEM images suggest a decrease in porosity after deposition of polyelectrolytes, but such images are only qualitative and do not reflect film swelling (
(37) TABLE-US-00001 TABLE 1 Water permeabilites of nylon membranes before and after modification with different films..sup.a Water Water pH of permeability permeability Poly- PAH and/ of unmodified of modified Reduction of electrolyte or PAA membrane membrane water films in nylon deposition (mL/cm.sup.2 min (mL/cm.sup.2 min permeability membrane solutions atm) atm) (%) PSS/PAH/ 2 114 10 57 4 50 10 PAA 3 107 17 34 11 68 22 4 116 6 75 11 35 11 5 120 18 79 32 34 31 PAA 2 116 10 42 8 64 12 3 143 11 46 15 68 14 4 122 5 111 4 9 5 5 136 23 128 22 6 23 PAA/PAH/ 3 114 7 25 5 78 9 PAA PAA/PEI/ 3 123 7 69 3 44 7 PAA .sup.aEach experiment was performed with two different membranes, and the values represent the difference between the average and the data points.
(38) TABLE-US-00002 TABLE 2 Water permeabilites of nylon membranes before and after modification with different films derivatized with NTACu.sup.2+..sup.a Water Water pH of permeability permeability Reduction Poly- PAH and/ of unmodified of modified of electrolyte or PAA membrane membrane water films in nylon deposition (mL/cm.sup.2 min (mL/cm.sup.2 min permeability membrane solutions atm) atm) (%) PSS/PAH/ 2 105 3 77 6 27 6 PAA 3 123 3 98 5 20 5 4 123 2 56 1 55 2 5 131 5 39 5 70 6 PAA 2 86 1 75 2 13 3 3 89 1 68 2 24 3 4 90 2 80 2 11 3 5 80 2 74 1 7.5 3 PAA/PAH/ 3 118 4 59 2 50 4 PAA PAA/PEI/PAA 3 123 1 77 2 38 2 .sup.aEach experiment was performed with two different membranes, and the values represent the difference between the average and the data points.
(39) The amount of Cu.sup.2+ that binds to membranes modified with PSS/PAH/PAA-NTA-Cu.sup.2+ likely reflects the density of free COOH groups in the membrane. Table 3 (column 5) shows that the quantity of Cu.sup.2+ captured in these membranes dramatically increases with a decrease in the pH of PAH and PAA adsorption. This increase likely reflects enhancements in both the film thickness and availability of free COOH or COO.sup. groups for activation and reaction with aminobutyl NTA. Considering the membrane modified with PSS/PAH/PAA-NTA using a deposition pH of 2, the Cu.sup.2+ binding capacity of 15 mg/cm.sup.3 suggests that there is 75 mg/cm.sup.3 of polymer in the membrane. This estimation assumes complete derivatization to give a repeat unit molecular weight of 316 for PAA-NTA and neglects the amount of PSS and PAH in the membranes as well as PAA repeat units that interact with PAH and cannot be derivatized. The total amount of polymer in the membrane could easily be twice the calculated value.
(40) While a PSS adhesion layer is important for forming stable polyelectrolyte films in nylon membranes, adsorption of PAA directly in nylon pores without an adhesion layer also provides a remarkably simple way to introduce a high density of functional groups in these systems. In principle PAA might adsorb to nylon membranes through hydrophobic interactions or hydrogen bonds. Similar to membranes modified with PSS/PAH/PAA, the Cu.sup.2+-binding capacities of PAA films deposited at pH 2 and pH 3 and subsequently modified with aminobutyl NTA are 4- to 6-fold higher than the capacities of corresponding films deposited at pH 4 and 5 (Table 3, column 5). Thus the total amount of adsorbed PAA may be 5-fold higher when comparing films deposited at pH 2 or 3 with films deposited at pH 5. Notably, for films deposited at low pH, the Cu.sup.2+ binding is similar for membranes modified with PAA and PSS/PAH/PAA films.
(41) TABLE-US-00003 TABLE 3 Lysozyme and Cu.sup.2+ binding capacities of nylon membranes modified with different films..sup.a Lysozyme pH of PAH binding from Lysozyme Polyelectrolyte and/or PAA breakthrough binding From films in nylon deposition curves elution Cu.sup.2+ binding membrane solutions (mg/cm.sup.3) (mg/cm.sup.3) (mg/cm.sup.3).sup.c PSS/PAH/PAA 2 90 1 87 1 15 1 3 106 2 106 6 11 2 4 49 2 49 1 6 1 5 37 4 33 3 3 2 PAA 2 78 1 77 1 12 2 3 89 4 89 2 13 2 4 22 9 22 6 4 2 5 14 6 14 2 2 1 PAA/PAH/PAA 3 107 2 115 2 14 1 PAA/PEI/PAA 3 120 6 130 4 18 2 PAA/PEI/PAA.sup.b 3 101 5 112 4 .sup.aEach experiment was performed with two different membranes, and the values represent the difference between the average and the data points. .sup.bLysozyme flow rate of 30 mL/min. In all other cases the lysozyme flow rate was 1 mL/min. .sup.cBinding capacity after derivatization with aminobutyl NTA.
(42) Adsorption of a PAH/PAA or PEI/PAA bilayer on a PAA base layer can in principle increase the number of free COOH groups in a membrane. However, membranes modified with PAA-NTA, PAA/PAH/PAA-NTA, and PAA/PEI/PAA-NTA bind only 122, 131, and 182 mg Cu.sup.2+/cm.sup.3, respectively (all films were deposited at pH 3, as film stability at pH 2 was a concern). Only the PAA/PEI/PAA-NTA coating shows significantly more Cu.sup.2+ sorption than simple PAA-NTA films. The relatively small increase in bound Cu.sup.2+ with the addition of the polycation/PAA bilayer reflects the formation of ion pairs between the polycations and underlying PAA and perhaps less extension of the outer PAA layer when adsorption occurs on the polycation rather than directly on a membrane. Notably, adsorption of PAA on the branched PEI apparently leads to more derivatizable COOH groups than adsorption on linear PAH.
(43) In addition to NTA, Cu.sup.2+ may bind to underivatized COOH groups and complicate the interpretation of Cu.sup.2+ binding data. Thus, Cu.sup.2+ binding was compared to PAA/PEI/PAA and PAA/PEI/PAA-NTA membranes. The binding was 30% higher for the NTA-derivatized membrane, but significant binding does occur to the PAA/PEI/PAA film. This is not surprising given the large number of free COOH groups in the film. Even with the NTA-derivatized coating some fraction of the Cu.sup.2+ binding likely occurs to underivatized COOH groups. Attempts to selectively elute the Cu.sup.2+ binding to underivatized COOH groups were unsuccessful.
(44) Plugging of membrane pores is always a potential problem when modifying membranes by adsorption. The permeability of membranes to pH 7.4 phosphate buffer (20 mM) decreases from around 70 to 20 mL/(cm.sup.2 min atm) when comparing a bare membrane and a membrane containing a PAA/PEI/PAA film. Although this is a significant decline in permeability, rapid flow through the membrane can still occur using a simple peristaltic pump, even after derivatization with NTA. In contrast, the permeability of PAA/PEI/PAA-modified membranes to deionized water after treatment with buffer is <1 mL/(cm.sup.2 min atm). Extension of deprotonated PAA at low ionic strength evidently blocks pores, so filtration should occur with at least small amounts of salt. Rinsing membranes with 2.7 mM HCl protonates COOH groups, and the resulting collapse of polymers restores water permeability to around 100 mL/(cm.sup.2 min atm). Subsequent exposure to pH 7.4 buffer again decreases permeability. These results are consistent with prior studies of pH-responsive membranes.
Example 2: Lysozyme Binding by Adsorbed PAA
(45) A solution of lysozyme (0.30 or 0.45 mg/mL) in 20 mM phosphate buffer (pH 7.4) was pumped through the modified membrane at a flow rate of 1 or 30 mL/min, and the permeate was collected for analysis at specific time intervals. Subsequently, the membrane was rinsed with 20 mL of washing buffer A (20 mM phosphate buffer with 0.1% Tween 20, pH 7.4) followed by 20 mL of phosphate buffer. The protein was then eluted using 5-10 mL of 20 mM phosphate buffer (pH 7.4) containing 1 M KSCN. Unless specified, flow rates were 1 mL/min.
(46) Lysozyme Binding to Hydroxylated Nylon Membranes Modified with Polyelectrolyte Films:
(47) Deposition of polyanion-terminated films in membrane pores creates cation-exchange sites that bind positively charged proteins such as lysozyme (molecular weight 14.3 kDa), which at pH 7.4 has a charge of +8.
(48) Table 3 also shows the lysozyme binding capacities of membranes modified by adsorption of PAA, PAA/PAH/PAA, and PAA/PEI/PAA films.
(49) To further simplify film formation, adsorption time was reduced from 40 min to 5 min for deposition of each polyelectrolyte. Rinsing time was also decreased from 20 min to 5 min. The binding capacity of PAA/PEI/PAA-containing membranes modified using the short deposition times is 1081 mg/cm.sup.3, so reducing the total deposition time 6-fold decreased the binding capacity only 10%. By reducing the adsorption time, complete deposition of a PAA/PEI/PAA film requires only 30 min. Binding capacities are more than 6-fold greater than those in a prior study in part due to the low pH deposition but also because the membranes have smaller pores (1.2 m versus 5 m) that lead to higher surface areas.
(50) Protein Binding as a Function of Flow Rate:
(51) Compared to column-based methods, membrane adsorbers are particularly attractive for rapid protein capture because radial diffusion distances are short, and convection brings proteins to binding sites. Moreover, rapid flow rates are possible because of modest pressure drops. If dynamic capacity is defined as the amount of protein bound when breakthrough reaches 10%, typical dynamic capacities for the protein binding studies described above are about of the equilibrium binding capacities. However, these experiments all employed flow rates of 1 mL/min. To better examine the dynamics of protein binding, breakthrough curves were compared for lysozyme binding to PAA/PEI/PAA-modified membranes at solution flow rates of 1 and 30 mL/min. These flow rates correspond to linear velocities of 19 cm/h and 570 cm/h, and residence times of 1000 msec and 35 msec, respectively. (Note that these residence times assume a membrane porosity of 50%, whereas the linear velocity is that above the membrane.) As
(52) Polyelectrolyte Films in Other Membrane Materials:
(53) As a test of the versatility of layer-by-layer adsorption for membrane modification, polyelectrolyte layers were immobilized in PES and non-hydroxylated nylon membranes and lysozyme binding was studied with these systems. For non-hydroxylated membranes, PSS/PAH/PAA and PAA/PEI/PAA films were deposited using a deposition pH of 3 for all polyelectrolytes except PSS. The lysozyme binding capacities for the PSS/PAH/PAA- and PAA/PEI/PAA-modified membranes were 683 mg/cm.sup.3 and 725 mg/cm.sup.3, respectively, or about 60% of the binding capacities for corresponding hydroxylated nylon membranes. The drop in binding capacity could stem either from less adsorption to the non-hydroxylated membrane or a difference in the surface areas of the two substrates. After treating the non-hydroxylated membranes with phosphoric acid in formalin to introduce hydroxyl groups, PAA/PEI/PAA adsorption leads to a lysozyme binding capacity of 1032 (1057 from elution) mg/cm.sup.3. Assuming that the formaldehyde treatment does not increase surface area, this result suggests that hydroxylation increases the quantity of polyelectrolyte adsorption. Unfortunately, PES membranes plugged during deposition of PSS/PAH/PAA and PAA/PEI/PAA films. The membrane geometry is obviously a crucial factor in determining whether polyelectrolyte adsorption can occur without plugging the membrane. When a monolayer of PAA (deposition pH of 3) was immobilized in the PES membrane, the lysozyme binding capacity was only 217 mg/cm.sup.3, or about 25% of that for a similar hydroxylated nylon membrane. Selection of the appropriate membrane substrate is thus vital to optimizing membranes modified with polyelectrolytes.
(54) Stability of Membranes Modified with PAA/PEI/PAA:
(55) In studies of the stability of membranes modified with PAA/PEI/PAA, two membranes were employed for 6 repetitions of lysozyme binding and elution. The binding capacity ranged from 125 to 141 mg/cm.sup.3 over the 6 replicates. Thus the membranes are stable, although declining flow rates were observed during the 6.sup.th experiment for both modified membranes. Note that this stability occurs even when using 1 M KSCN for protein elution.
(56) Stability of modified membranes was also tested under depyrogenation conditions. In this case, lysozyme was first bound in nylon membranes modified with PAA/PEI/PAA films deposited at pH 3. After lysozyme elution with 1 M KSCN, 10 mL 1 N NaOH was circulated through the modified membranes for 1 h and the binding experiment was repeated. The binding capacities before and after treatment with 1 M NaOH were 1311 mg/cm.sup.3 and 1293 mg/cm.sup.3 respectively. Thus, treatment of the membranes with NaOH to remove or disable toxins prior to reuse might be feasible.
Example 3: Con A and HisU Binding by Derivatized Adsorbed PAA
(57) Con A and HisU solutions (0.3 mg/mL) were prepared in 20 mM phosphate buffer at pH 6 and 7.4, respectively. For Con A, washing buffer B (20 mM phosphate buffer containing 0.1% Tween-20 surfactant and 0.15 M NaCl) and elution buffer (20 mM phosphate buffer containing 50 mM EDTA) were also adjusted to pH 6. In the case of HisU, the washing buffer B and elution buffer (0.5 M NaCl, 0.5 M imidazole in 20 mM phosphate buffer) were maintained at pH 7.4. For both Con A and HisU, membranes were loaded with buffered protein solution, rinsed with 20 mL washing buffer B followed by 20 mL phosphate buffer at pH 6 or 7.4, and eluted with 8-9 mL of elution buffer. The concentrations of protein in loading, rinsing, and eluate solutions were determined using a Bradford assay. Each Con A binding capacity was determined with two membranes, and the values represent the difference between the average and the data points.
(58) Con A Binding to Membranes with Films Containing NTA-Cu.sup.2+:
(59) To increase the specificity of protein binding, PAA films were derivatized with metal-ion complexes that bind proteins containing accessible histidine groups. Initially, capture of a readily available protein, Con A, through interaction with NTA-Cu.sup.2+ complexes was examined.
(60) TABLE-US-00004 TABLE 4 Con A binding capacities of hydroxylated nylon membranes modified by different polyelectrolyte films..sup.a Con A binding Con A pH of PAH from binding and/or PAA breakthrough from Polyelectrolyte deposition curve elution films solution (mg/cm.sup.3) (mg/cm.sup.3) PSS/PAH/PAA 2 65 1 69 2 NTACu.sup.2+ 3 53 1 52 2 4 36 4 33 2 5 19 4 21 4 2 60 1 59 2 PAANTACu.sup.2+ 3 52 2 52 6 4 37 4 37 5 5 12 2 11 3 PAA/PAH/PAA 3 69 1 71 2 NTACu.sup.2+ PAA/PEI/PAA 3 73 4 71 7 NTACu.sup.2+ .sup.aEach experiment was repeated with two different membranes, and the values represent the difference between the average and the data points
(61) HisU Binding to PAA/PEI/PAA-NTA-Ni.sup.2+-modified Membranes:
(62) Interactions with histidine residues are weaker for NTA-Ni.sup.2+ than NTA-Cu.sup.2+, so the incorporation of NTA-Ni.sup.2+ complexes in columns and membranes allows highly selective binding of proteins that contain polyhistidine tags. In fact, polyhistidine is the most common tag for recombinant protein purification. HisU was employed as a model His-tagged protein to determine the binding capacity of modified nylon membranes. Though HisU is the least expensive His-tagged protein, the high cost of this protein prohibits determining binding capacities on multiple membranes. A PAA/PEI/PAA-NTA-Ni.sup.2+-modified membrane was selected to determine HisU binding capacity because the related membranes modified with PAA/PEI/PAA-NTA-Cu.sup.2+ exhibit the most extensive binding of Con A. The breakthrough curve for HisU binding to a PAA/PEI/PAA-NTA-Ni.sup.2+-modified nylon membrane (
Example 4: Purification of His-U from a Model Protein Mixture
(63) To test protein binding specificity and recovery, a solution containing 0.05 mg/mL (each) His-U, Con A, BSA, Ovalbumin, and -Lactoglobulin B in 20 mM phosphate buffer (pH 7.4) was prepared. Ten mL of this protein solution was passed through a PAA/PEI/PAA-NTA-Ni.sup.2+-modified membrane at 1.5 mL/min after the membrane was equilibrated with 20 mL phosphate buffer. Subsequently, the membrane was washed with 20 mL washing buffer C (20 mM phosphate buffer containing 0.1% Tween-20 surfactant and 150 mM NaCl, pH 8.0) and 20 mL phosphate buffer. The bound protein was eluted with 10 mL (2 mL for each fraction) elution buffer (20 mM phosphate buffer with 500 mM imidazole and 500 mM NaCl, pH 8.0). The purity of eluted protein was examined by SDS-PAGE (4-20% gradient gel from Bio-Rad with standard Coomassie blue staining protocols).
(64) Purification of His-Tagged HisU from Protein Mixtures:
(65) To demonstrate the selectivity of PAA/PEI/PAA-Ni.sup.2+-modified membranes for capture of His-tagged proteins, HisU was first separated from a mixture of HisU, Con A, BSA, Ovalbumin, and -Lactoglobulin B. These model proteins, except HisU, do not have His-tags and serve as contaminating proteins in this experiment. SDS-PAGE analysis of the mixed-protein solution exiting the membrane suggests successful removal of HisU (
(66) In addition to selectivity, high recovery is important in most protein purifications. The high purity of the eluted HisU (as demonstrated by gel electrophoresis) allowed the use of a Bradford assay to demonstrate that recovery was 953%, even with the loading, washing, and elution steps.
Example 5: Isolation of His-CSN8 from a Cell Extract
(67) Cell Culture: The CSN8 orf was obtained through the Drosophila Genomics Resource Center and sub-cloned into the his-SUMO modified pet28b vector (Novagen). The plasmid was transformed into BL21DE3 codon plus (Stratagene) competent cells. Colonies were grown in LB broth (with Kanamycin and Chloramphenicol) at 37 C. until an O.D. of 0.8 was reached. The growth was induced with 0.4 mM isopropyl-thio-2-D-galactopyranoside (IPTG) for 16 hours at 16 C. The growth was pelleted by centrifugation. The pellet was resuspended in denaturing buffer containing 6 M urea, 10 mM Tris-HCl, and 100 mM NaH.sub.2PO.sub.4, at a pH of 8.0. The lysate was sonicated and then centrifuged to pellet the debris. The resulting supernatant was diluted 4:1 with 20 mM pH 8 phosphate buffer containing 10 mM imidazole, 300 mM NaCl, and 10% glycerol and stored in a 80 C. freezer until use.
(68) Protein Isolation from a Cell Extract:
(69) At a flow rate of 1.5 mL/min, the diluted lysate supernatant described above was passed through a PAA/PEI/PAA-NTA-Ni.sup.2+-modified membrane that was equilibrated with lysate buffer (20 mM pH 8 phosphate buffer containing 10 mM imidazole and 300 mM NaCl). After washing with 20 mL washing buffer B, 20 mL washing buffer C (20 mM phosphate buffer containing 45 mM imidazole and 150 mM NaCl), and 20 mL phosphate buffer at a flow rate of 5 mL/min, protein elution and gel electrophoresis followed the same procedure for HisU purification.
(70) Purification of His-Tagged CSN8 from Cell Extracts:
(71) Purification of His-tagged CSN8 from whole cell extracts further demonstrates the high selectivity and potential applications of membranes modified with PAA/PEI/PAA-Ni.sup.2+.
(72) Conclusions:
(73) At pH 3, adsorption of as little as one layer of PAA in a porous membrane creates a high density of COOH groups that function as either ion-exchange sites or points for attachment of metal-ion complexes that selectively bind proteins. Increasing the adsorption pH leads to much less protein binding, whereas adsorption of a PEI/PAA bilayer on the initial PAA layer increases lysozyme binding from 89 to 120 mg/cm.sup.3 of membrane. Polyelectrolyte adsorption at low pH is much simpler than growth of polymer brushes in membranes, and the binding capacities that result from the two modification methods are similar. Derivatization of PAA/PEI/PAA-modified membranes with NTA-Ni.sup.2+ complexes yields materials that selectively capture His-tagged protein with >90% recovery.
(74) Because other modifications and changes varied to fit particular operating requirements and environments will be apparent to those skilled in the art, the disclosure is not considered limited to the examples chosen for purposes of illustration, and covers all changes and modifications which do not constitute departures from the true spirit and scope of this disclosure.
(75) Accordingly, the foregoing description is given for clearness of understanding only, and no unnecessary limitations should be understood therefrom, as modifications within the scope of the disclosure may be apparent to those having ordinary skill in the art.
(76) All patents, patent applications, government publications, government regulations, and literature references cited in this specification are hereby incorporated herein by reference in their entirety. In case of conflict, the present description, including definitions, will control.
(77) Throughout the specification, where the compositions, processes, kits, or apparatus are described as including components, steps, or materials, it is contemplated that the compositions, processes, or apparatus can also comprise, consist essentially of, or consist of, any combination of the recited components or materials, unless described otherwise. Component concentrations can be expressed in terms of weight concentrations, unless specifically indicated otherwise. Combinations of components are contemplated to include homogeneous and/or heterogeneous mixtures, as would be understood by a person of ordinary skill in the art in view of the foregoing disclosure.
SELECTED FIGURE ELEMENTS
(78) 100 porous membrane 104 functionalized porous membrane (including free acid groups) 108 functionalized porous membrane (including protein affinity tag-binding ligands) 110 substrate 115 pores 120 aqueous fluid mixture comprising a polyacid polymer 122 aqueous fluid mixture comprising a polyacid polymer with metal binding ligand groups 130 aqueous fluid mixture comprising a polyelectrolyte (adhesion promoter) 140 derivatization components 150 sample feed fluid including a positively charged analyte (A.sup.+) 152 permeate fluid 154 elution/wash fluid 156 eluate fluid including positively charged analyte (A.sup.+) 160 sample feed fluid including a protein analyte (P) 162 permeate fluid 164 elution/wash fluid 166 eluate (purified permeate) fluid including protein analyte (P) 200 polyacid layer 210 free acid groups (F) 212 analyte-bound free acid groups (FA.sup.+) 220 protein affinity tag-binding ligands (L.sub.T) 222 protein-bound ligands (L.sub.TP) 300 adhesion/polyelectrolyte layer
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