Ozone generator
10207926 ยท 2019-02-19
Assignee
Inventors
Cpc classification
A61L2209/212
HUMAN NECESSITIES
A61L9/015
HUMAN NECESSITIES
A61L2202/13
HUMAN NECESSITIES
A61L2202/11
HUMAN NECESSITIES
International classification
A61L9/00
HUMAN NECESSITIES
Abstract
The present invention has as its object the provision of an ozone generator that can generate ozone with high efficiency. The ozone generator of the present invention includes: source gas supply means for supplying a source gas containing oxygen; a gas flow channel forming member for forming a gas flow channel through which the source gas from the source gas supply means flows; and an ultraviolet light source for emitting ultraviolet light, the ultraviolet light source being disposed in the gas flow channel. The ozone generator irradiates the source gas flowing through the gas flow channel with the ultraviolet light from the ultraviolet light source to cause the oxygen in the source gas to absorb the ultraviolet light and thereby generate ozone. The ultraviolet light source comprises an excimer lamp for emitting ultraviolet light with a wavelength of not more than 200 nm. A flow rate of the source gas in a region where the ultraviolet light source is disposed in the gas flow channel is not lower than 0.1 m/s.
Claims
1. An ozone generator comprising: source gas supply means for supplying a source gas containing oxygen into a gas flow channel forming member; and an ultraviolet light source for emitting ultraviolet light, the ultraviolet light source being disposed in the gas flow channel forming member, the ozone generator irradiating the source gas with the ultraviolet light from the ultraviolet light source to cause the oxygen in the source gas to absorb the ultraviolet light and thereby generate ozone, wherein the gas flow channel forming member has a gas feed port at one end and a gas discharge port at the other end, and forming a gas flow channel through which the source gas from the source gas supply means flows, the ultraviolet light source comprises an excimer lamp for emitting ultraviolet light with a wavelength of not more than 200 nm and irradiates the source gas flowing through the gas flow channel with the ultraviolet light, and a flow rate of the source gas in a region where the ultraviolet light source is disposed in the gas flow channel is not lower than 0.1 m/s.
2. The ozone generator according to claim 1, wherein the excimer lamp that constitutes the ultraviolet light source has a rod shape, and the excimer lamp is disposed along a gas flowing direction in the gas flow channel.
3. The ozone generator according to claim 2, wherein an ozone concentration in an ozone-containing gas discharged to the outside is not more than 50 ppm, and the ozone generator is used as a sterilization and deodorization device for residence space.
4. The ozone generator according to claim 1, wherein the source gas flowing through the gas flow channel has a relative humidity of not more than 30% RH.
5. The ozone generator according to claim 4, wherein an ozone concentration in an ozone-containing gas discharged to the outside is not more than 50 ppm, and the ozone generator is used as a sterilization and deodorization device for residence space.
6. The ozone generator according to claim 1, wherein an ozone concentration in an ozone-containing gas discharged to the outside is not more than 50 ppm, and the ozone generator is used as a sterilization and deodorization device for residence space.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) An embodiment of an ozone generator of the present invention will be described below.
(13)
(14) The ozone generator 10 irradiates a source gas containing an oxygen with ultraviolet light to cause oxygen in the source gas to absorb the ultraviolet light and thereby generate ozone and discharges an ozone-containing gas containing the generated ozone to the outside.
(15) The ozone generator 10 includes a gas flow channel forming member 11 having a long length and a right cylindrical shape. The gas flow channel forming member 11 has a gas feed port 12A at one end and a gas discharge port 12B at the other end. Source gas supply means 20 is connected to the gas feed port 12A. Inside the gas flow channel forming member 11, an ultraviolet light source comprising an excimer lamp 30 with a circular rod shape is disposed so that the whole emission region is positioned therein. The excimer lamp 30 has an outer diameter smaller than an inner diameter of the gas flow channel forming member 11 and has an emission length (the length of the emission region) smaller than the whole length of the gas flow channel forming member 11. The excimer lamp 30 is supported by a support member (not shown) in the gas flow channel forming member 11 in such a manner that its tube axis (the central axis of the lamp) approximately coincides with the tube axis of the gas flow channel forming member 11. That is, the excimer lamp 30 is provided in such a manner that the outer periphery of the excimer lamp 30 is separated, over the whole circumference thereof, from the inner periphery of the gas flow channel forming member 11 to forma ring-shaped space between the outer periphery of the excimer lamp 30 and the inner periphery of the gas flow channel forming member 11. In this manner, a gas flow channel forming space including the ring-shaped space (specifically, a circular ring-shaped space) and a columnar space (specifically, a cylindrical space) communicated with the ring-shaped space constitutes a gas flow channel through which the source gas supplied from the source gas supply means 20 flows toward the gas discharge port 12B in the gas flow channel forming member 11. That is, the excimer lamp 30 is disposed in the gas flow channel.
(16) In the gas flow channel forming member 11, an ozone generating part that irradiates the source gas with ultraviolet light from the excimer lamp 30 is formed by a region where the emission region of the excimer lamp 30 is present and its neighboring region. A source gas flowing part is provided upstream of the ozone generating part (the gas feed port 12A side), and an ozone-containing gas flowing part is provided downstream of the ozone generating part (the gas discharge port 12B side).
(17) In the example of
(18) In
(19) The whole inner periphery of the gas flow channel forming member 11 in the ozone generating part and the ozone-containing gas flowing part, i.e., a region of the inner periphery to be in contact with the source gas irradiated with ultraviolet light from the excimer lamp 30 has resistance against ozone.
(20) In the example of
(21) The whole inner periphery of the gas flow channel forming member 11 in the ultraviolet irradiation region, i.e., the ozone generating part preferably has an ultraviolet reflection ability.
(22) The gas flow channel forming member 11 having the ultraviolet reflection ability in the ultraviolet irradiation region can achieve the effective utilization of ultraviolet light from the excimer lamp 30. Thus, ozone can be generated with higher efficiency in the ozone generator 10.
(23) The excimer lamp 30 that constitutes the ultraviolet light source emits ultraviolet light with a wavelength of not more than 200 nm.
(24) The ultraviolet light source constituted by the excimer lamp 30 that emits ultraviolet light with a wavelength of not more than 200 nm can prevent the source gas from being irradiated with ultraviolet light with an ozone decomposition wavelength (specifically, light with a wavelength of 254 nm). Thus, no generated ozone is decomposed as a result of being irradiated with ultraviolet light from the ultraviolet light source. Furthermore, the excimer lamp 30 needs no large input power in order to obtain a large ozone yield as in a low-pressure mercury lamp. Thus, the ozone generator 10 can generate ozone with high efficiency.
(25) The excimer lamp as used herein refers to a lamp utilizing discharge generated by the application of a high-frequency voltage of 50 Hz to several MHz via dielectrics (dielectric barrier discharge) as described in Kogelschatz, Pure & Appl. Chem. Vol. 62, No. 9, 1990, pp. 1667 to 1674.
(26) The excimer lamp 30 preferably has large radiation intensity in a wavelength region shorter than 200 nm since the ozone generating wavelength is not more than 200 nm.
(27) As a preferred specific example of the excimer lamp 30, may be mentioned a xenon excimer lamp with a center wavelength of 172 nm.
(28) As shown in
(29) A ceramic base member 51 is attached to the sealing part 42A of the excimer lamp 30. Feeder lines 52 and 53 are provided in this base member 51, and the other end of the external electrode external lead 49 and the other end of the internal electrode external lead 47 are connected to the feeder lines 52 and 53, respectively.
(30) In the excimer lamp 30, the internal electrode 44 is connected to a high-frequency power source 54 via the internal lead 45, the metal foil 46, the internal electrode external lead 47, and the feeder line 52 of the base member 51. The external electrode 48 is grounded via the external electrode external lead 49 and the feeder line 53 of the base member 51.
(31) In the example of
(32) The source gas contains oxygen.
(33) As an example of the source gas, may be mentioned a gas constituting the external atmosphere of the ozone generator 10, i.e., air (ambient air).
(34) In the example of
(35) The source gas preferably has a relative humidity of not more than 30% RH, more preferably not more than 20% RH, inside the gas flow channel forming member 11 (gas flow channel), specifically, in the ozone generating part.
(36) The source gas flowing through the gas flow channel that has a relative humidity of not more than 30% RH can generate ozone with higher efficiency as is apparent from an experimental example (specifically, Experimental Example 2) to be described later.
(37) The source gas supply means 20 suitable in accordance with a type of a gas constituting the source gas and humidity conditions required for the source gas, for example, is employed.
(38) Specifically, when the ambient air is employed as the source gas, the source gas supply means 20 capable of taking the ambient air from the outside of the ozone generator 10 and introducing the ambient air into the gas flow channel forming member 11 to be flowed therethrough is employed.
(39) When a gas having a humidity lower than that of the ambient air (dry air) is employed as the source gas, the source gas supply means 20 capable of taking the ambient air from the outside of the ozone generator 10, dehumidifying the ambient air, and introducing the obtained dry air into the gas flow channel forming member to be flowed therethrough is employed.
(40) In the example of
(41) Supply conditions of the source gas by the source gas supply means 20 are appropriately determined in consideration of the inner diameter of the gas flow channel forming member 11, the outer diameter of the excimer lamp 30, etc., that allow the source gas to flow through the gas flow channel forming member 11 (gas flow channel) at a desired flow rate.
(42) A flow rate of the source gas (hereinafter referred to also as a flow rate of a light source supply gas) in the region where the excimer lamp 30 is disposed, specifically, the region where the emission region of the excimer lamp 30 is present (hereinafter referred to also as a light source disposed region) inside the gas flow channel forming member 11 (gas flow channel) is set to be not lower than 0.1 m/s.
(43) The flow rate of the light source supply gas as used herein refers to the flow rate of the source gas in the ring-shaped space partitioned by the inner periphery of the gas flow channel forming member 11 and the outer periphery of the excimer lamp 30. The flow rate of the light source supply gas is a value calculated by the following Mathematical Formula (1) wherein F [m.sup.3/s] represents a gas flow volume in the gas flow channel and D [m.sup.2] represents an area of the cross section of the light source disposed region perpendicular to the gas flowing direction. Note that the cross-sectional area D can be calculated by subtracting an area of the cross section of the excimer lamp 30 perpendicular to the gas flowing direction from an area of the cross section of the gas flow channel perpendicular to the gas flowing direction in the light source disposed region.
Flow rate of light source supply gas=F/DMathematical Formula (1):
(44) When the flow rate of the light source supply gas is not lower than 0.1 m/s, ozone can be generated with high efficiency as is apparent from an experimental example (specifically, Experimental Example 1) to be described later.
(45) The reason for this can be deduced as follows, although it is not necessarily clear.
(46) Ozone is thermally decomposed, and the excimer lamp 30 has an increased temperature when lit. Thus, ozone generated in the ozone generating part could be thermally decomposed by heat from the excimer lamp 30. Therefore, if the source gas flows at a flow rate of the light source supply gas being not lower than 0.1 m/s, the generated ozone can be moved away from the ozone generating part before the occurrence of the thermal decomposition thereof by the flow of the source gas flowing along the excimer lamp 30. Furthermore, the flow of the source gas cools the excimer lamp 30, so that the occurrence of the thermal decomposition of ozone by the heat from the excimer lamp 30 is suppressed. Consequently, reduction in ozone yield due to the thermal decomposition of ozone by the heat from the excimer lamp 30 can be sufficiently suppressed.
(47) As is apparent from the experimental example (specifically, Experimental Example 1) to be described later, the ozone generator 10 can achieve stable ozone generating efficiency when the flow rate of the light source supply gas is not lower than a certain value (specifically, not lower than 2 m/s, for example).
(48) The flow rate of the light source supply gas can be adjusted, for example, by an input voltage to the blower 21 that constitutes the source gas supply means 20 or an area of the intake port (intake area) formed by the one end 24A of the flexible duct 24.
(49) In the thus configured ozone generator 10, the source gas supply means 20 supplies, as the source gas, the gas constituting the external atmosphere (ambient air) to the inside of the gas flow channel forming member 11 (gas flow channel) via the gas feed port 12A. The source gas supplied into the gas flow channel forming member 11 flows through the source gas flowing part to reach the ozone generating part. In the ozone generating part, the source gas flowing toward the gas discharge port 12B is irradiated with light (ultraviolet light) from the excimer lamp 30. This causes oxygen in the source gas to absorb the ultraviolet light, thereby causing an ozone generating reaction to generate ozone. The ozone-containing gas containing the ozone generated by irradiating the source gas with ultraviolet light as just described flows through the ozone-containing gas flowing part to be discharged to the outside of the ozone generator 10 from the gas discharge port 12B of the gas flow channel forming member 11.
(50) As described, the excimer lamp 30 that emits ultraviolet light with a wavelength of not more than 200 nm is employed as an ultraviolet light source in the ozone generator 10. Consequently, light (ultraviolet light) from the ultraviolet light source contains no light with the ozone decomposition wavelength (254 nm). Thus, no generated ozone is decomposed as a result of being irradiated with light (ultraviolet light) from the ultraviolet light source.
(51) Moreover, since the excimer lamp 30 is disposed in the gas flow channel and the flow rate of the light source supply gas is set to be not lower than 0.1 m/s, reduction in ozone yield can be sufficiently suppressed. The reason for this can be deduced that the thermal decomposition of the generated ozone can be suppressed by the action of the flowing source gas as mentioned above.
(52) Therefore, the ozone generator 10 can generate ozone with high efficiency.
(53) Moreover, since the excimer lamp 30 is disposed along the gas flowing direction of the gas flow channel in the ozone generator 10, ozone can be generated with higher efficiency.
(54) Moreover, by setting the relative humidity of the source gas flowing through the gas flow channel to be not more than 30% RH in the ozone generator 10, ozone can be generated with higher efficiency.
(55) In the ozone generator 10, the ozone concentration of the ozone-containing gas to be discharged to the outside can be easily controlled by adjusting, for example, the supply conditions of the source gas and the shape of the gas flow channel (specifically, the inner diameter and the whole length of the gas flow channel forming member 11, the outer diameter and the whole length of the excimer lamp 30, and an electrical input to the excimer lamp 30, for example).
(56) Thus, the ozone generator 10 can set the ozone concentration of the ozone-containing gas to be discharged to the outside to a concentration that leads to no negative effects on the human body, specifically, a concentration of not more than 50 ppm. Consequently, the ozone generator 10 can be suitably used as a sterilization and deodorization device for residence space. The sterilization and deodorization device for residence space that employs the ozone generator 10 can sterilize and deodorize the atmosphere of residence space with high efficiency.
(57) While the ozone generator of the present invention has been specifically described above, the present invention is not limited to the above example. Various modifications can be made thereto.
(58) For example, while the rod-shaped excimer lamp that constitutes the ultraviolet light source is preferably disposed along the flowing direction of the source gas from the viewpoint of the ozone generating efficiency as is apparent from the experimental example (specifically, Experimental Example 1) to be described later, the excimer lamp may be disposed perpendicular to the flowing direction of the source gas (see
(59) In the ozone generator in which the excimer lamp is disposed perpendicular to the flowing direction of the source gas, the excimer lamp is disposed in such a way that the whole emission region is positioned inside the gas flow channel forming member (gas flow channel). As long as the emission region of the excimer lamp is positioned inside the gas flow channel forming member, the other portion thereof (specifically, both ends thereof, for example) may be positioned outside the gas flow channel forming member.
(60) Experimental examples of the present invention will be described below.
Experimental Example 1
(61) In Experimental Example 1, a relationship between a flow rate of a source gas (a flow rate of a light source supply gas) and an ozone yield (an ozone concentration in an obtained ozone-containing gas) and a relationship between a disposed state (orientation in a gas flow channel) of an ultraviolet light source (excimer lamp) and an ozone yield (an ozone concentration in an obtained ozone-containing gas) were confirmed.
(62) An experimental ozone generator (hereinafter referred to also as an ozone generator (A)) as shown in
(63) As shown in
(64) In
(65) In the ozone generator (A), the gas flow channel forming member 11 has a whole length of 2 m obtained by connecting two straight tubes, made of a vinyl chloride resin and each having an inner diameter of 100 mm and a whole length of 1 m. A rectifier grid 61 with a thickness of 30 mm and a grid shape (grid dimensions: 10 mm10 mm) is disposed at a seam between the two straight tubes. The excimer lamp 30 was disposed around a position spaced apart from the gas feed port 12A by 500 mm in the gas flow channel forming member 11 (see
(66) In the source gas supply means 20, DC blower: MBD12-24 (manufactured by ORIENTAL MOTOR Co., Ltd.) was employed as the blower 21, and the flexible duct 24 made of aluminum and having an inner diameter of 100 mm and a whole length of 2 m was employed.
(67) A xenon excimer lamp having an emission length of 90 mm and including an exhaust tube remaining part 42B (see
(68) An experimental ozone generator (hereinafter referred to also as an ozone generator (B)) having the same configuration as the ozone generator (A) except that the excimer lamp 30 is disposed in such a manner that the tube axis (the central axis of the lamp) C extends in a direction perpendicular to the tube axis of the gas flow channel forming member 11 (direction perpendicular to the flowing direction of the source gas in the gas flow channel) in the ozone generator (A) as shown in
(69) In the ozone generator (B), the excimer lamp 30 is provided in such a manner that the excimer lamp 30 passes through the gas flow channel forming member 11 in a radial direction thereof at a position spaced apart from the gas feed port 12A by 500 mm, the emission region of the excimer lamp 30 is positioned inside the gas flow channel forming member 11, and part of the base member 51 (see
(70) In
(71) A source gas comprising a gas that constitutes the external atmosphere (ambient air) was supplied to each of the produced ozone generator (A) and ozone generator (B) at various flow rates (flow rates of the light source supply gas). Here, the flow rate of the source gas (the flow rate of the light source supply gas) was adjusted by shielding part of an intake port formed by the one end 24A of the flexible duct 24 or by adjusting an input voltage to the blower 21. Thereafter, it was confirmed that the humidity (relative humidity) of the flowing source gas was 26% RH in a region inside the gas flow channel forming member 11 (gas flow channel) where the excimer lamp 30 was disposed (a light source disposed region). Immediately after that, the excimer lamp 30 was lit and an ozone yield was measured in the light source disposed region. The results are shown in
(72) Moreover, in the ozone generator (A), the temperature of a tube wall of an arc tube 41 (see
(73) It was confirmed from the results of Experimental Example 1 that, when the excimer lamp that emits ultraviolet light with a wavelength of not more than 200 nm is employed as an ultraviolet light source, ozone can be generated with high efficiency by setting the flow rate of the source gas (the flow rate of the light source supply gas) in the region where the excimer lamp (ultraviolet light source) is disposed (light source disposed region) in the gas flow channel to be not lower than 0.1 m/s. It was further confirmed that stable ozone generating efficiency can be obtained when the flow rate of the light source supply gas is not lower than a certain value (specifically, not lower than 2 m/s).
(74) When the rod-shaped excimer lamp is employed as an ultraviolet light source, it was confirmed that ozone can be generated with higher efficiency by disposing the excimer lamp along the flowing direction of the source gas in the gas flow channel.
(75) More specifically, as is apparent from
(76) As is apparent from
(77) The reason for this can be deduced as follows based on
(78) As mentioned above, in the excimer lamp, the light intensity of emitted light decreases as the temperature of the tube wall of the arc tube increases. As is apparent from
(79) From the above, the reason why ozone can be generated with high efficiency by setting the flow rate of the light source supply gas to be not lower than 0.1 m/s is as mentioned previously. That is, it can be deduced that the reason is because the flow of the source gas can move the generated ozone away from the vicinity of the excimer lamp before the thermal decomposition of the generated ozone occurs and can cool the excimer lamp, so that reduction in ozone yield due to the thermal decomposition of ozone by heat from the excimer lamp can be sufficiently suppressed. When the flow rate of the light source supply gas is lower than 0.1 m/s, on the other hand, it can be deduced that the ozone yield significantly reduces since the stagnation of ozone in the vicinity of the excimer lamp becomes prominent and so the effect of the thermal decomposition of ozone due to the heat from the excimer lamp increases.
(80) It can be deduced that the reason why stable ozone generating efficiency is obtained when the flow rate of the light source supply gas is not lower than a certain value (specifically, not lower than 2 m/s) is because the light intensity of light emitted from the excimer lamp is stabilized at a certain value.
(81) It can be deduced that the reason why ozone can be generated with higher efficiency by disposing the excimer lamp along the flowing direction of the source gas in the gas flow channel is because the source gas is less likely to stagnate as compared to a case where the excimer lamp is disposed perpendicular to the flowing direction of the source gas in the gas flow channel and so the effect of the thermal decomposition of ozone by the heat from the excimer lamp reduces.
Experimental Example 2
(82) In Experimental Example 2, a relationship between a humidity (relative humidity) of a source gas and an ozone yield (an ozone concentration in an obtained ozone-containing gas) was confirmed.
(83) Using the ozone generator (A) produced in Experimental Example 1, air, specifically, dry air, a gas that constitutes the external atmosphere (ambient air), and an adjusted gas obtained by mixing mist from an ultrasonic humidifier into dry air or the ambient air as needed, at various humidities (relative humidities) was supplied so that the flow rate of the source gas (the flow rate of the light source supply gas) in the region where the excimer lamp was disposed (the light source disposed region) inside the gas flow channel forming member (gas flow channel) had a value of 0.9 m/s, and ozone yields in that region were measured. The result is shown in
(84) It was confirmed from the result of Experimental Example 2 that ozone can be generated with high efficiency when the source gas has a relative humidity of not more than 30% RH and ozone can be generated with higher efficiency especially when the source gas has a relative humidity of not more than 20% RH.
(85) The reason for this can be deduced as follows.
(86) In general, water has a larger absorption coefficient with respect to ultraviolet light with a wavelength of not more than 200 nm than oxygen. Thus, in the source gas, an amount of ultraviolet light absorbed by moisture (water) increases with an increase in humidity. An amount of ultraviolet light absorbed by oxygen decreases accordingly, thus resulting in reduction in ozone yield. Oxygen that has absorbed ultraviolet light is photodegraded into an oxygen atom. The oxygen atom reacts (binds) with oxygen to generate ozone. The oxygen atom generated by the photodegradation, on the other hand, also reacts with moisture (water molecule) to generate a hydroxyl radical (OH radical). When the source gas has high humidity, the reaction between an oxygen atom generated by the photodegradation of oxygen and moisture (hydroxyl radical generating reaction) dominates over the reaction between an oxygen atom and oxygen (ozone generating reaction), thus resulting in reduction in ozone yield. Furthermore, hydroxyl radicals involve in the decomposition of ozone. Therefore, by using a low-humidity source gas with a relative humidity of not more than 30% RH, reduction in ozone yield due to the moisture contained in the source gas can be sufficiently suppressed.
REFERENCE SIGNS LIST
(87) 10 ozone generator 11 gas flow channel forming member 11A lamp disposed part 12A gas feed port 12B gas discharge port 20 source gas supply means 21 blower 22A gas inflow part 22B gas outflow part 24 flexible duct 24A one end 30 excimer lamp 41 arc tube 42A sealing part 42B exhaust tube remaining part 44 internal electrode 45 internal lead 46 metal foil 47 internal electrode external lead 48 external electrode 49 external electrode external lead 51 base member 52, 53 feeder line 54 high-frequency power source 61 rectifier grid