Seawater desalination system and energy recovery apparatus
10207224 ยท 2019-02-19
Assignee
Inventors
- Tamami TAKAHASHI (Tokyo, JP)
- Masanori GOTO (Tokyo, JP)
- Akira GOTO (Tokyo, JP)
- Motohiko Nohmi (Tokyo, JP)
- Kazuya HIRATA (Tokyo, JP)
Cpc classification
F15D1/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2313/08
PERFORMING OPERATIONS; TRANSPORTING
Y02A20/131
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02W10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D61/025
PERFORMING OPERATIONS; TRANSPORTING
B01D61/10
PERFORMING OPERATIONS; TRANSPORTING
F15B21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
F15B21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An energy recovery apparatus which is used in a seawater desalination system includes a cylindrical chamber (CH) being installed such that a longitudinal direction of the chamber is placed in a vertical direction, a concentrated seawater port (P1) for supplying and discharging the concentrated seawater, a seawater port (P2) for supplying and discharging the seawater, a flow resistor (23) provided at a concentrated seawater port (P1) side in the chamber (CH), and a flow resistor (23) provided at a seawater port (P2) side in the chamber (CH). The flow resistor (23) provided at the concentrated seawater port (P1) side and the flow resistor (23) provided at the seawater port (P2) side comprise at least one perforated circular plate, and the perforated circular plate has holes formed at an outer circumferential area outside a predetermined diameter of the circular plate.
Claims
1. An energy recovery apparatus for converting pressure energy of concentrated seawater discharged from a reverse-osmosis membrane-separation apparatus to pressure energy of seawater in a seawater desalination system for producing fresh water from the seawater by supplying the seawater pressurized by a pump to the reverse-osmosis membrane-separation apparatus to separate the seawater into fresh water and concentrated seawater, the energy recovery apparatus comprising: a cylindrical chamber having a space for containing concentrated seawater and seawater therein, the chamber being installed such that a longitudinal direction of the chamber is placed in a vertical direction; a concentrated seawater port provided at a lower part of the chamber for supplying and discharging the concentrated seawater, the concentrated seawater port being positioned on a central axis of the cylindrical chamber; a seawater port provided at an upper part of the chamber for supplying and discharging the seawater, the seawater port being positioned on the central axis of the cylindrical chamber; a first flow resistor provided at a concentrated seawater port side in the chamber; and a second flow resistor provided at a seawater port side in the chamber; wherein the first flow resistor provided at the concentrated seawater port side and the second flow resistor provided at the seawater port side each comprise a first perforated circular plate, the first perforated circular plate comprising a central area with a predetermined diameter, and a circumferential area outside the predetermined diameter, the central area having no holes and the circumferential area having holes formed over the circumferential area, wherein the predetermined diameter of the central area of the first perforated circular plate for the first flow resistor is substantially equal to an inner diameter of the concentrated seawater port, wherein the predetermined diameter of the central area of the first perforated circular plate for the second flow resistor is substantially equal to an inner diameter of the seawater port, wherein the first flow resistor and the second flow resistor each comprise a second perforated circular plate having holes that are regularly spaced over an entire surface of the second perforated circular plate, the second perforated circular plate of the first flow resistor is placed more distant from the concentrated seawater port than the first perforated circular plate of the first flow resistor, and the second perforated circular plate of the second flow resistor is placed more distant from the seawater port than the first perforated circular plate of the second flow resistor.
2. The energy recovery apparatus according to claim 1, wherein the first perforated circular plate for each of the first flow resistor and the second flow resistor comprises a perforated plate or a mesh plate, the mesh plate being formed by weaving a wire material.
3. The energy recovery apparatus according to claim 1, further comprising at least one doughnut-shaped circular plate having an opening at a center thereof, wherein: the at least one doughnut-shaped circular plate comprises one doughnut-shaped circular plate provided between the concentrated seawater port and the first flow resistor, the at least one doughnut-shaped circular plate comprises one doughnut-shaped circular plate provided between the seawater port and the second flow resistor, or the at least one doughnut-shaped circular plate comprises a first doughnut-shaped circular plate provided between the concentrated seawater port and the first flow resistor and a second doughnut-shaped circular plate provided between the seawater port and the second flow resistor.
4. The energy recovery apparatus according to claim 1, wherein: the first perforated circular plate for the first flow resistor has a conically-shaped member inside the predetermined diameter of its central area that is tapered toward the second perforated circular plate of the first flow resistor, and the first perforated circular plate for the second flow resistor has a conically-shaped member inside the predetermined diameter of its central area that is tapered toward the second perforated circular plate of the second flow resistor.
5. A seawater desalination system for producing fresh water from seawater by supplying the seawater pressurized by a pump to a reverse-osmosis membrane-separation apparatus to separate the seawater into fresh water and concentrated seawater, the seawater desalination system comprising: an energy recovery apparatus according to claim 1 for converting pressure energy of the concentrated seawater discharged from the reverse-osmosis membrane-separation apparatus to pressure energy of the seawater.
6. The energy recovery apparatus according to claim 1, wherein the first perforated circular plate for each of the first flow resistor and the second flow resistor consists of the central area and the circumferential area.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(6) The left-hand view of
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DESCRIPTION OF EMBODIMENTS
(22) An energy recovery apparatus according to preferred embodiments of the present invention will be described below with reference to
(23)
(24) The seawater pressurized by utilizing a pressure of the concentrated seawater in the energy recovery chamber 20 is supplied via a valve 7 to a booster pump 8. Then, the seawater is further pressurized by the booster pump 8 so that the seawater has the same pressure level as the discharge line 3 of the high-pressure pump 2, and the pressurized seawater merges via a valve 9 into the discharge line 3 of the high-pressure pump 2 and is then supplied to the reverse-osmosis membrane-separation apparatus 4. On the other hand, the concentrated seawater which has pressurized the seawater and lost the energy is discharged from the energy recovery chamber 20 via the control valve 6 to a concentrated seawater discharge line 17.
(25) When the pressure of the discharge line 3 of the high-pressure pump 2 is 6.5 MPA for example, the pressure is slightly lowered by pressure loss of the RO membrane module of the reverse-osmosis membrane-separation apparatus 4, and the concentrated seawater having a pressure of 6.4 MPA is discharged from the reverse-osmosis membrane-separation apparatus 4. When the pressure energy of the concentrated seawater acts on the seawater, the seawater is pressurized to the same pressure (6.4 MPA), but the pressure is decreased by pressure loss of the energy recovery apparatus itself when the seawater flows through the energy recovery apparatus, and the seawater having a pressure of 6.3 MPA for example is discharged from the energy recovery apparatus. The booster pump 8 slightly pressurizes the seawater from 6.3 MPA to 6.5 MPA, and the seawater merges into the discharge line 3 of the high-pressure pump 2 and is supplied to the reverse-osmosis membrane-separation apparatus 4. The booster pump 8 only needs to pressurize the seawater to make up for such a small pressure loss, and thus a small amount of energy is consumed in the booster pump 8.
(26) It is assumed that 100% of an amount of seawater is supplied to the reverse-osmosis membrane-separation apparatus 4, 40% of the amount of the seawater can be changed to fresh water. The remaining 60% of the amount of the seawater is concentrated and discharged from the reverse-osmosis membrane-separation apparatus 4 as concentrated seawater. Then, the pressure of the 60% concentrated seawater is transmitted and recovered by the seawater in the energy recovery apparatus, and the seawater having an increased pressure is discharged from the energy recovery apparatus. Therefore, the seawater having a high pressure equivalent to the seawater pressurized by the high-pressure pump can be obtained, with a small amount of energy consumed by the booster pump. Thus, the energy which is consumed by the high-pressure pump to produce the fresh water can be about half of the energy in the case of no energy recovery apparatus.
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(28) The energy recovery chamber 20 is installed vertically. The chamber CH is disposed vertically in consideration of the effect of a difference in specific gravity between the concentrate seawater and the seawater, and the port P1 for the concentrated seawater having large specific gravity is disposed at a lower part of the chamber CH and the port P2 for the seawater having small specific gravity is disposed at an upper part of the chamber CH. That is, the long chamber body 21 having a cylindrical shape is installed such that a longitudinal direction (axial direction) of the chamber is placed in a vertical direction. The concentrated seawater port P1 is provided at the lower part of the chamber CH for supplying and discharging the concentrated seawater at the lower part of the chamber CH, and the seawater port P2 is provided at the upper part of the chamber CH for supplying and discharging the seawater at the upper part of the chamber CH. The entire length of the chamber CH is L. In the chamber CH, a flow resistor 23 is disposed at a position spaced by a distance L1 in the axial direction from the concentrated seawater port P1, and a flow resistor 23 is disposed at a position spaced by a distance L1 in the axial direction from the seawater port P2.
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(30) The diameter of the hypothetical circle (dc) for blocking the central part of the perforated plate is equal to or slightly larger than the inner diameter ds of the seawater port and the inner diameter db of the concentrated seawater port shown in
(31) The flow resistor 23 comprising the perforated plate having a blocked central portion has a function for regulating the flow of fluid so that the flow of fluid at the downstream side of the flow resistor is uniformized over the entirety of the chamber by applying suitable flow resistance to the flow of fluid at the upstream side of the flow resistor in the chamber CH.
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(33) The flow resistor 23 comprising the porous plate whose central portion is blocked has a function for regulating the flow of fluid so that the flow of fluid at the downstream side of the flow resistor is uniformized over the entirety of the chamber by applying suitable flow resistance to the flow of fluid at the upstream side of the flow resistor in the chamber CH. The perforated plate shown in
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(35) Because the fluid flows into the chamber CH from the seawater port P2 having a small diameter, the fluid near the port of the chamber has a velocity distribution having a large stream at the central part of the chamber. The high-speed flow of fluid at the central part collides with the blockage portion of the perforated plate facing the port, and then the flow of fluid is directed horizontally along the plate toward the outer circumference of the chamber. The fluid passes through the perforated plate only from the small holes formed at the outer circumferential portion of the perforated plate and flows downstream, and part of the horizontal flow of fluid is directed upwardly along the side surface of the chamber, thus generating large vortices at the outer circumferential portion of the chamber. At this time, the flow of fluid collides with the blockage portion of the perforated plate and is then directed toward the outer circumference of the chamber, and the high-speed fluid which flows into the chamber from the port is slowed down. The flow of fluid which has passed through the small holes at the outer circumferential portion of the perforated plate is directed towards the outer circumferential side once at its central part, and then gathers in the central part of the chamber again. Although the vortices generate at the downstream side of the blockage portion of the perforated plate, the velocity of flow and the direction of flow can be uniformized in the A-A cross-section spaced by a predetermined distance from the perforated plate shown in
(36) Similarly, the fluid which has flowed in from the concentrated seawater port P1 disposed at the lower part of the chamber collides with the blockage portion at the central part of the perforated plate and is thus slowed down, and thus a uniform flow is formed from the small holes at the circumferential portion of the perforated plate over the entire plane of the chamber. Therefore, the fluid between the perforated plates flows in and out in a state of a uniform flow in the horizontal cross-section of the chamber, and thus uniform pushing and pulling of the seawater and the concentrated seawater are performed in the entire cross-section. By this action, when the seawater and the concentrated seawater are pushed and pulled, mixing of the seawater and the concentrated seawater having different salt concentrations can be suppressed.
(37) Here, in the energy recovery apparatus according to the present invention, the pushing and pulling are switched so that the mixing zone of the seawater and the concentrated seawater reciprocates between the flow resistors which are respectively disposed at the seawater port P2 side and the concentrated seawater port P1 side in the chamber. Therefore, the mixing zone of the seawater and the concentrated seawater is present in the portion represented by La between the flow resistors 23, 23 in
(38) In this manner, the uniformizing action of flow by the flow resistor at the inflow side in the present invention varies depending on the arrangement of the flow resistor and the port at the discharge side. Because the energy recovery apparatus repeats inflow and discharge of the seawater and the concentrated seawater alternately, in addition to uniformization of flow in one direction, the flow of discharge when the fluid flows in the opposite direction should be considered.
(39) The left-hand view of
(40) The plan view at the right side of
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(43) Since the seawater flows into the chamber CH from the port P2 having a small diameter, the seawater in the vicinity of the port of the chamber CH has a velocity distribution having a large stream at the central part of the chamber, and the action of the first perforated plate 24 or the porous plate is such an action that the flow of fluid is dispersed at the central blockage portion of the first perforated plate 24 toward the outer circumferential portion and the flow of fluid which has passed through the first perforated plate 24 is uniformized. This action is the same as that described in
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(47) When the high-speed seawater flows into the chamber CH from the seawater inflow port P2.sub.IN disposed at an eccentric position from the chamber axis, the flow of the seawater collides with the plate portion having no hole at the circumferential portion of the holed circular plate 31 and is then dispersed in the space partitioned by the holed circular plate 31 and located at the seawater port side. Then, the seawater passes through the hole formed at the central portion of the holed circular plate 31 and flows at a high speed toward the central portion of the first perforated plate 24. Thereafter, the flow of fluid collides with the blockage portion having no hole at the central portion of the first perforated plate 24, and is then dispersed toward the outer circumference of the chamber and slowed down. The flow of fluid at the downstream side of the first perforated plate 24 is the same as the flow described and shown in
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(49) The configuration at the seawater port side of the chamber in
(50) The holed circular plate 31 has the same configuration as that shown in
(51) In
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(53) When the high-speed concentrated seawater flows into the chamber CH in a direction perpendicular to the chamber axis from the concentrated seawater port P1 disposed at the side surface of the chamber, in the space partitioned by the holed circular plate 31 and located at the concentrated seawater port side, part of the concentrated seawater flows out through the hole formed at the central portion of the holed circular plate 31, and part of the concentrated seawater forms vortices in the space and spreads in the space. Then, the concentrated seawater flows out through the hole formed at the central portion of the holed circular plate 31. Thereafter, the concentrated seawater flows at a high speed toward the central portion of the first perforated plate 24 from the holed circular plate 31, and the flow of the concentrated seawater collides with the blockage portion having no hole at the central portion of the first perforated plate 24, and is then dispersed toward the outer circumference of the chamber and is slowed down. The flow of fluid at the downstream side after flowing in through the first perforated plate 24 becomes the upside-down flow, which has been described and shown in
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(55) The first perforated plate 24 which constitutes the flow resistor 23 disposed in the energy recovery chamber comprises a perforated plate having a central blockage portion and a plurality of small holes at an outer circumferential portion thereof. A conically-shaped corn 26 is formed on the central blockage portion of the perforated plate so as to face the second perforated plate 25.
(56) As the results of the flow analysis shown in
(57) As described above, the uniformizing action of the flow by the flow resistor at the inflow side varies also depending on the arrangement of the flow resistor 23 and the port at the discharge side. By providing the holed circular plate 31 having a hole at the central part thereof, the inflow position of the fluid to the flow resistor 23 becomes a center of the chamber, regardless of the arrangement of the port. As in the embodiments shown in
(58) In this manner, in order to form a uniform flow in the chamber space (the portion of La in
(59) The flow resistors arranged in the chamber between the ports are rotationally symmetric about a chamber central axis, and the flow resistance of inflow and discharge of fluid in the radial direction of the chamber is arranged to be rotationally symmetric. As in the embodiment in
(60) When the discharge of the concentrated seawater in the case where the holed circular plate 31 is not provided at the concentrated seawater side in
(61) Although certain preferred embodiments of the present invention have been shown and described in detail, it should be understood that various changes and modifications may be made without departing from the scope of the appended claims.
INDUSTRIAL APPLICABILITY
(62) The present invention is applicable to a seawater desalination system for desalinating seawater by removing salinity from the seawater and an energy recovery apparatus which is preferably used in the seawater desalination system.
REFERENCE SIGNS LIST
(63) 1 seawater supply line 2 high-pressure pump 3 discharge line 4 reverse-osmosis membrane-separation apparatus 5 concentrated seawater line 6 control valve 7, 9 valve 8 booster pump 10, 20 energy recovery chamber 11 energy recovery apparatus 21 chamber body 12, 22 end plates 13, 23 flow resistor 14, 24 first perforated plate 15, 25 second perforated plate 16 piston 17 concentrated seawater discharge line 23h holes 26 conically-shaped corn 30 circular plate 31 holed circular plate CH chamber P1 concentrated seawater port P2 seawater port P2.sub.IN seawater inflow port P2.sub.OUT seawater discharge port