Pump system for delivering viscous or partially viscous media from a borehole
10208576 ยท 2019-02-19
Assignee
Inventors
- Klaus Heizinger (Pomerode, BR)
- Lorenz Lessmann (Pomerode, BR)
- Eudes Borchardt (Pomerode, BR)
- Leoncio Del Pozo (Rada Tilly, AR)
Cpc classification
F04C2/1073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C13/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/128
FIXED CONSTRUCTIONS
F04C2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B17/1078
FIXED CONSTRUCTIONS
International classification
E21B43/12
FIXED CONSTRUCTIONS
F04C2/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B17/10
FIXED CONSTRUCTIONS
Abstract
A pump system and a method for pumping viscous or partially viscous media out of a borehole. The pump system includes a well pipe which is installed in the borehole and a motor which is coupled to an eccentric screw pump, the eccentric screw pump including one or more stators and one or more rotors which are received in the stator(s) so as to rotate eccentrically. One or more connection mechanisms fix the eccentric screw pump in the well pipe in a force-fitting and/or formfitting manner. For the purpose of removing the eccentric screw pump from the borehole, the eccentric screw pump is held by means of the one or more connection mechanisms with an axial freedom of movement.
Claims
1. A pump system for delivering viscous or partially viscous media from a borehole, comprising: a well pipe installed in the borehole, a riser, and a motor, which is coupled with an eccentric screw pump, wherein the eccentric screw pump comprises one or more stators and one or more rotors accommodated rotating eccentrically in the stator or stators, as well as one or more connecting means, which fix the eccentric screw pump in the well pipe in a friction-locked and/or form-fit manner, wherein the eccentric screw pump is held with an axial freedom of movement by the one or more connecting means so that the eccentric screw pump is removable from the borehole, wherein the one or more connecting means centers the eccentric screw pump in the well pipe while the eccentric screw pump is inserted or removed from the well pipe.
2. The pump system according to claim 1, wherein the one or more connecting means comprise at least one housing installed in the borehole with suction openings for the medium, wherein a fluidically sealed connection is constituted between the housing and the eccentric screw pump.
3. The pump system according to claim 2, wherein the housing is connected to an anti-rotation device, which prevents a rotating motion of the one or more stators.
4. The pump system according to claim 3, wherein the housing is connected non-rotatably to the motor.
5. The pump system according to claim 3, wherein the housing comprises at the bottom one or more bores for discharging solid components of the medium to be delivered.
6. The pump system according to claim 2, wherein the housing comprises at the bottom one or more bores for discharging solid components of the medium to be delivered.
7. The pump system according to claim 6, wherein the housing is connected non-rotatably to the motor.
8. The pump system according to claim 2, wherein the housing is connected non-rotatably to the motor.
9. The pump system according to claim 2, wherein the housing is installed in the borehole eccentrically with respect to a longitudinal axis of the well pipe and comprises one or more distance elements and/or is connected to one or more distance elements, which constitute a shaft extending along the well pipe for accommodating an electrical line connection coupled to the motor.
10. The pump system according to claim 1, wherein a free end of the one or more rotors comprises a toothing system pointing in the direction of the motor and/or the one or more rotors are brought into connection with a toothing system, which engages in a form-fit manner in a counter-toothing system driven in a rotary manner by the motor, wherein the rotor is attached non-rotatably relative to the motor.
11. The pump system according to claim 10, wherein the one or more rotors are connected non-rotatably to a flexible shaft, which comprises a serration at the free end pointing in the direction of the motor for the form-fit engagement in the counter-toothing system driven in a rotary manner by the motor.
12. The pump system according to claim 1, wherein the one or more connecting means comprise one or more elastic centring elements, which are arranged along the longitudinal direction of the borehole and which at least approximately fix a position of the eccentric screw pump in the well pipe.
13. The pump system according to claim 1, wherein the eccentric screw pump comprises: at least one first rotor, which is constituted for the delivery of the given medium in the direction of a borehole opening, at least one second rotor, which is connected non-rotatably to the at least one first rotor and is constituted for the delivery of the given medium in the direction of a borehole base, wherein the at least one first rotor and the at least one second rotor meet in a pressure region, which is connected fluidically to a channel system for conveying the medium out of the borehole.
14. The pump system according to claim 13, wherein the at least one second rotor for the delivery of the given medium is brought into connection with at least one individually assigned suction channel, which extends along the well pipe in the direction of the borehole base.
15. The pump system according to claim 14, wherein the at least one individually assigned suction channel is constituted as an annular channel run radially around the eccentric screw pump.
16. A method for removing an eccentric screw pump out of a well pipe installed in a borehole comprising: gripping the eccentric screw pump, wherein the eccentric screw pump comprises a rotor configured to rotate eccentrically in a stator and is fixable in the well pipe via a connecting means, and lifting the screw pump axially towards a borehole opening wherein the connecting means provides continuous axial movement in a direction of the borehole opening and centers the eccentric screw pump in the well pipe during lifting.
17. The method according to claim 16, wherein the eccentric screw pump passes through a riser when the electric screw pump is lifted out of the borehole opening.
18. The method according to claim 17, wherein the eccentric screw pump is gripped with a winch, wherein the winch produces the pulling motion for lifting the eccentric screw pump out of the borehole opening.
19. The method according to claim 17, wherein, after removal of the eccentric screw pump, a second eccentric screw pump is inserted into the well pipe and, as a result, the electric screw pump's free end pointing in the direction of a borehole base is accommodated in a form-fit manner by the one or more connecting means constituted as a housing.
20. The method according to claim 18, wherein, after removal of the eccentric screw pump, a second eccentric screw pump is inserted into the well pipe and, as a result, a free end of the second eccentric screw pump pointing in the direction of a borehole base is accommodated in a form-fit manner by the one or more connecting means.
21. A pump system for delivering media from a borehole comprising: a well pipe installed in the borehole, a riser, and a motor configured to couple with an eccentric screw pump, wherein the eccentric screw pump comprises, a stator, a rotor configured to rotate eccentrically in the stator, wherein the eccentric screw pump is encased by a housing, the housing being fluidically sealed via a sealing element to the eccentric screw pump, wherein the eccentric screw pump has an axial freedom of movement with respect to the well pipe, and wherein a connecting means attached to the stator centers the eccentric screw pump in the well pipe while the eccentric screw pump is inserted or removed from the well pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of embodiment of the invention and its advantages are explained below in greater detail with the aid of the appended figures. The size ratios of the individual elements with respect to one another in the figures do not always correspond to the actual size ratios, since some forms are represented simplified and other forms are represented enlarged in relation to the other elements for the sake of better illustration.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10) Identical reference numbers are used for identical or identically acting elements of the invention. Furthermore, for the sake of a clearer view, only reference numbers are represented in the individual figures that are required for the description of the respective figure. The represented embodiments only represent examples as to how the pump system according to the invention or the method according to the invention can be constituted and do not represent a conclusive limitation.
(11)
(12) A well pipe 3 can be seen, which is installed fixedly in the given borehole and is constituted as a hollow cylinder. A motor 5 is provided at the bottom side of the borehole, said motor being constituted as a submersible motor or an electric motor and being brought into an operative connection with a pressure compensator.
(13) Motor 5 comprises a receiving hub 27, which is driven in a rotary manner by motor 5 or more precisely by a shaft 59 (see
(14) The present connection between serration 21 and the inner toothing system of hub 27 permits relative movement of flexible shaft 9 with respect to hub 27 along the longitudinal direction of flexible shaft 9, so that flexible shaft 9 can be withdrawn from hub 27 in the axial direction.
(15) If a flexible shaft 9 with serration 21 is to be coupled with motor 5, shaft 9 with its serration 21 merely has to be inserted axially into hub 27 for this purpose.
(16) Flexible shaft 9 is connected non-rotatably to a rotor 15 of an eccentric screw pump 7 and drives rotor 15 eccentrically in a rotating manner. It is conceivable here that rotor 15 is constituted in one piece with flexible shaft 9. In further embodiments, rotor 15 can also be fixed to flexible shaft 9 non-rotatably by means of suitable connecting means.
(17) Rotor 15 is brought during eccentric rotary motion into surface contact with a lining 16 of a stator 13, wherein, as a result of the eccentric motion of rotor 15, a plurality of delivery spaces formed between rotor 15 and lining 16 move along eccentric screw pump 7 for the movement of the liquid medium.
(18) In order to position eccentric screw pump 7 in a stable manner in the borehole, connecting means 20 and 25 are provided, wherein connecting means 20 is constituted as housing 8. In its upper region, housing 8 is coupled with riser 45. In the region of its end 14 pointing in the direction of a borehole base, stator 13 is accommodated in a form-fit manner by connecting means 20 or by housing 8. The form-fit connection is constituted such that connecting means 20 or housing 8 absorb radial movements or radial forces of stator 13, but on the other hand stator 13 has an axial freedom of movement with respect to connecting means 20 or housing 8 in the direction of a borehole opening. An axial anchoring or positioning of eccentric screw pump 7 in the direction of a borehole base is however provided by housing 8.
(19) By means of connecting means 20 or by means of housing 8, eccentric screw pump 7 is therefore not axially fixed in the direction of a borehole opening, so that eccentric screw pump 7 can be moved relative to well pipe 3 and removed from the borehole by a pulling motion orientated in the direction of the borehole opening. As a result of the constituted radial positioning and axial positioning of eccentric screw pump 7 in the direction of the borehole base, eccentric screw pump 7 is held essentially immobile by housing 8 during operation.
(20) An anti-rotation device 17 is also brought into connection with eccentric screw pump 7, said anti-rotation device preventing a rotating motion of stator 13. Anti-rotation device 17 is a component of connecting means 20 or housing 8, so that radial forces of eccentric screw pump 7 are transmitted by anti-rotation device 17 to connecting means 20 or housing 8. Furthermore, a fixed connection is provided between connecting means 20 or between housing 8 and motor 5, so that the radial forces of eccentric screw pump 7 are transmitted by connecting means 20 or housing 8 to motor 5.
(21) Motor 5 is installed fixedly in the borehole. It has been shown in practice that the pressure compensator connected upstream of motor 5 can absorb small radial forces of eccentric screw pump 7 without problem, without becoming de-orientated and/or damaged.
(22) Since flexible shaft 9 is connected fixedly to rotor 15 and is not fixed axially by hub 27, flexible shaft 9 is conveyed together with eccentric screw pump 7 when eccentric screw pump 7 is lifted out of the borehole.
(23) Housing 8 comprises in lower region 6 a plurality of openings 10, via which the given medium can enter into housing 8. A fluidically sealed connection is created between housing 8 and eccentric screw pump 7 or between housing 8 and end 14 of stator 13, so that the given medium entering through openings 10 into housing 8 is transported through eccentric screw pump 7. The medium thereby passes through a suction region 19. A plurality of such openings 10 are introduced into housing 8 radially along the circumference of housing 8.
(24) A plurality of bores 23 are introduced into housing 8 at the bottom of housing 8 and in lower region 6, via which bores solid contents can exit from housing 8 in the case of sedimentation. Bores 23 are each inclined for this purpose in the direction of a borehole base. Blockage of openings 10 or an accumulation of solid contents in housing 8 can thus be prevented.
(25) As can be seen in
(26) A further fixing means 25 for fixing eccentric screw pump 7 in well pipe 3 is located in regions B, which are represented in detail of
(27) In addition, a forced guidance during insertion of eccentric screw pump 7 into the borehole is provided by centring means 55, so that flexible shaft 9 with its serration 21 constituted at the free end meets hub 27 of motor 5 in a target-directed manner. The forced guidance provided by centring means 55 also serves for a controlled and essentially linear removal of eccentric screw pump 7 out of the borehole or out of well pipe 3.
(28) Pump system 1 comprises a pressure region 35 in region C, which is represented in detail in
(29) For this reason, the axial forces of rotors 15 and 15 are also orientated in the opposite direction to one another. As indicated by the arrow display, axial forces 30 of rotors 15 and 15 thus completely cancel out. In order to seal pressure region 35, a sealing element 28 (see
(30) Channel connections 24 or bypass lines 26 can be seen in region A, which is represented in detail in
(31) Moreover, stator suction port 41 comprises an axial rotor stop 37, which has a smaller diameter than stator 13 in cross-section. An axial displacement of rotors 15 and 15 of eccentric screw pump 7 is also prevented by means of rotor stop 37.
(32) A threaded stem 43 is also represented, which projects from eccentric screw pump 7 at the upper end of eccentric screw pump 7. Suitable fixing means can be fixed to threaded stem 43, in order to be able to lift eccentric screw pump 7 by means of a winch out of the borehole. Since eccentric screw pump 7 is not axially fixed by connecting means 20 and 25 in the direction of the borehole opening, straightforward removal of eccentric screw pump 7 out of the borehole or out of well pipe 3 or out of riser 45 can take place by lifting using the winch. Eccentric screw pump 7 thereby passes through riser 45.
(33) Riser 45 is connected fluidically to bypass lines 26, so that the medium is conveyed onward by bypass lines 26 to riser 45 during operation of eccentric screw pump 7 and then leaves the borehole.
(34)
(35) Bypass lines 26 can again be seen very clearly in the cross-section represented on the left-hand side, via which bypass lines the medium is transported out of pressure region 35 in the direction of the borehole opening and is carried away out of the borehole by means of riser 45. The medium passes here through a further pressure region 35a, such as is represented by way of example in
(36) An electrical line connection 47 is also represented, via which motor 5 (see
(37) The medium is fed via annular channel 11 (see
(38) Threaded stem 43, which has already been represented in
(39)
(40) Arranged at the outer circumference of stator 13 is a plurality of spacers 53, which are orientated parallel with the longitudinal extension of well pipe 3 and lie against centring element 55. Spacers 53 are connected to stator 13 and are thus moved together with eccentric screw pump 7 when eccentric screw pump 7 is removed from the borehole. They each extent over a specific distance parallel to the longitudinal axis of well pipe 3, as can be seen in the right-hand longitudinal section in
(41) A plurality of such elastic centring elements 55 are provided in well pipe 3 or in housing 8, said elastic centring elements together providing a forced guidance for eccentric screw pump 7 during its axial movement. The arrow display also illustrates the volume flow of the medium.
(42) As can be seen in
(43)
(44) For this reason, axial forces 30 of rotors 15 and 15, which are indicated by means of an arrow display, are also orientated in opposite directions to one another and mutually cancel out.
(45) Although eccentric screw pump 7 has an axial freedom of movement in the direction of a borehole opening, it does not move relative to well pipe 3 or housing 8, since the axial forces, as indicated by means of arrow display 30, completely cancel out with the structural embodiment of a pump system 1 according to the example of embodiment.
(46) Openings 57 are provided in pressure region 35, via which openings the medium flows into bypass lines 26 and is transported onward in the direction of riser 45 (see
(47) Rotors 15 and 15 can be produced in one piece, although in further embodiments are connected to one another non-rotatably by means of suitable coupling means in pressure region 35. Furthermore, rotors 15 and 15 have a different gradient, as a result of which the delivery of the medium results in different directions.
(48) Moreover,
(49)
(50) When eccentric screw pump 7, as shown in
(51) Likewise in region D of pump system 1, as can be seen in
(52)
(53) Radial forces of eccentric screw pump 7 can be absorbed by housing 8 by the form-fit connection shown in
(54) In order to prevent a relative rotation of the eccentric screw pump 7 with respect to housing 8 or of stator 13 with respect to housing 8, an anti-rotation device 17 is provided. The stator 13 of eccentric screw pump 7 is held by means of anti-rotation device 17. Furthermore, anti-rotation device 17 is fixedly connected to housing 8, so that a moment of stator 13 resulting on account of an eccentric motion of rotor 15 is absorbed by housing 8. As mentioned above, housing 8 is coupled to motor 5 (see
(55) If eccentric screw pump 7 is removed axially out of the borehole or via riser 45 out of well pipe 3, housing 8 and anti-rotation device 17 continue to remain installed in well pipe 3 and, in the presence of an axial movement of eccentric screw pump 7, are not moved together with eccentric screw pump 7.
(56)
(57) As can be ascertained from a combined viewing of the preceding figures, electrical line connection 47 extends from motor 5 in well pipe 3 beyond a borehole opening, where line connection 47 is coupled with a supply network. In preferred embodiments, electrical line connection 47 is provided with a sheathing in order to eliminate damage to electrical line connection 47.
(58) In the example of embodiment of
(59) Flexible shaft 9 is coupled non-rotatably to rotor 15 of eccentric screw pump 7, so that rotor 15 or more precisely eccentric screw pump 7 can be driven by motor 5 by means of the described form-fit connection.
(60) The described form-fit connection between serration 21 and the inner toothing system of hub 27 is such that flexible shaft 9 and therefore eccentric screw pump 7 connected to flexible shaft 9 has a freedom of movement in the axial direction. Eccentric screw pump 7 can thus be withdrawn together with flexible shaft 9 from motor 5, without the axial freedom of movement of eccentric screw pump 7 in the direction of a borehole opening being hindered by the described form-fit connection.
(61) As previously mentioned, housing 8 is constituted multi-part. The lower part or lower region 6 of housing 8 constituted multi-part can be seen in
(62) Since end 14 of eccentric screw pump 7 pointing in the direction of the borehole base, as represented in
(63) Furthermore, bores 23 are constituted in lower region 6 of housing 8, which bores are each inclined in the direction of a borehole base or in the direction of motor 5. Since in practice solid contents enter through openings 10 into housing 8 or into lower region 6 of housing 8, if there is a deposition of the solid contents it can lead to problems during a replacement of eccentric screw pump 7 or during reintroduction of a flexible shaft 9 into hub 27. Advantageously, bores 23 offer the possibility of carrying away solid contents, which are deposited in housing 8 or more precisely in lower region 6 of housing 8, out of housing 8. A risk of a blockage of the toothing system of hub 27 can thus be reduced.
(64) Since eccentric screw pump 7 has a suction effect on the given medium when rotor 15 rotates and eccentric screw pump 7 is accommodated in a form-fit manner by housing 8, medium is also conveyed on account of the suction effect through bores 23 into the interior of housing 8 or into the interior of lower region 6 of housing 8.
(65)
(66) Eccentric screw pump 7 comprises two rotors 15 and 15, which are connected non-rotatably to one another and have different gradients. As a result of the different gradients, the medium is transported by upper rotor 15 in the direction of a borehole base. The medium is transported by lower rotor 15 in the direction of a borehole opening and opposite to the transport direction of upper rotor 15. Both rotors 15 and 15 are jointly driven by motor 5, which is constituted as an asynchronous motor. For this purpose, rotors 15 and 15 are connected non-rotatably to one another.
(67) Rotors 15 and 15 meet in a pressure region 35 or rotors 15 and 15 convey the medium in each case into a pressure region 35, which can be constituted as a component part of eccentric screw pump 7.
(68) Eccentric screw pump 7 comprises one or more openings 57 (see
(69) On account of the different delivery direction of rotors 15 and 15 for the given medium, the axial forces acting on rotors 15 and 15 are orientated in opposite directions to one another and at least for the most part cancel each other out. For this reason, eccentric screw pump 7 can be mounted without an axial fixing constituted in the direction of a borehole opening.
(70) The medium is drawn along by suction by rotor 15 and first conveyed past the sides of eccentric screw pump 7, before it enters into eccentric screw pump 7.
(71) The invention has been described by reference to a preferred embodiment. A person skilled in the art can however imagine that modifications or changes to the invention can be made without thereby departing from the scope of protection of the following claims.