Cell frame for redox flow battery, cell stack for redox flow battery, and redox flow battery
10211467 ยท 2019-02-19
Assignee
Inventors
- Takefumi Ito (Osaka, JP)
- Takashi Kanno (Osaka, JP)
- Masahiro Kuwabara (Osaka, JP)
- Katsuya Yamanishi (Osaka, JP)
- Hideyuki Yamaguchi (Osaka, JP)
- Hayato Fujita (Osaka, JP)
- Kiyoaki Hayashi (Osaka, JP)
- Kousuke Shiraki (Osaka, JP)
- Kiyoaki Moriuchi (Osaka, JP)
Cpc classification
H01M8/20
ELECTRICITY
H01M8/0273
ELECTRICITY
H01M8/0258
ELECTRICITY
H01M8/18
ELECTRICITY
H01M8/188
ELECTRICITY
H01M8/04283
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M8/0273
ELECTRICITY
H01M8/18
ELECTRICITY
H01M8/0202
ELECTRICITY
Abstract
A cell frame for a redox flow battery comprises: a bipolar plate; and a frame body provided at an outer periphery of the bipolar plate, the frame body including a manifold which penetrates through front and back surfaces of the frame body and through which an electrolyte flows, and at least one slit being formed on the front surface of the frame body and forming a channel of the electrolyte between the manifold and the bipolar plate, a cross sectional shape of the slit, in a longitudinal direction of the slit, having a width w and a depth h, the width w and the depth h satisfying (A) w3 mm and (B) 1/8<h/w<1.
Claims
1. A cell frame for a redox flow battery, comprising: a frame body having a front surface, a back surface, and an opening penetrating the frame body in a direction from the front surface to the back surface; and a bipolar plate fitted to the opening, the frame body including a manifold which penetrates through the front and back surfaces of the frame body and through which an electrolyte flows, and at least one slit being formed on the front surface of the frame body and forming a channel of the electrolyte between the manifold and the bipolar plate, a cross sectional shape of the slit in a cross section orthogonal to a direction in which the electrolyte flows, having a width w and a depth h, the width w and the depth h satisfying (A) w3 mm and (B) 1/8<h/w<1, and a protective plate disposed on the front surface to cover the slit, the protective plate having at least one throughhole aligned with the manifold.
2. The cell frame for a redox flow battery according to claim 1, wherein the slit's cross sectional shape satisfies (C) w8 mm.
3. The cell frame for a redox flow battery according to claim 2, wherein the slit's cross sectional shape further satisfies (D) h5 mm.
4. The cell frame for a redox flow battery according to claim 3, wherein the slit's cross sectional shape further satisfies (E) h/w3/5.
5. A cell stack provided for a redox flow battery and formed such that it is composed of a cell frame having the bipolar plate, a positive electrode, an ion exchange membrane, and a negative electrode, stacked in a plurality of layers, the cell stack comprising as the cell frame the cell frame for a redox flow battery according to claim 1.
6. A redox flow battery comprising the cell stack for a redox flow battery according to claim 5.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF EMBODIMENTS
Description of Embodiments of the Present Invention
(9) Initially, embodiments of the present invention will be enumerated and described.
(10) (1) A cell frame for a redox flow battery according to one aspect of the present invention is a cell frame comprising: a bipolar plate; and a frame body provided at an outer periphery of the bipolar plate. The frame body includes a manifold which penetrates through front and back surfaces of the frame body and through which an electrolyte flows, and at least one slit being formed on the front surface of the frame body and forming a channel of the electrolyte between the manifold and the bipolar plate. A cross sectional shape of the slit, in a longitudinal direction of the slit, has a width w and a depth h, the width w and the depth h satisfying (A) w3 mm and (B) 1/8<h/w<1.
(11) According to the above cell frame, the slit has a cross sectional shape satisfying requirement (A), i.e., w3 mm, and the slit thus has a width of 3 mm or more, so that when the cell frame is formed by injection molding, the slit can be easily formed simultaneously. Accordingly, the cell frame is excellent in productivity. When the width of the slit is less than 3 mm, it is difficult to form the slit by injection molding with precision. The above cell frame has a slit having a cross sectional shape satisfying requirement (B), i.e., 1/8<h/w<1 (i.e., h<w and h>w/8). As h/w<1 (that is, h<w) is satisfied, the slit has a wide (or laterally long) cross sectional shape. When the slit having a laterally long cross sectional shape is compared with a slit having a conventional square shape and the same cross-sectional area, the former is less deep than the latter and thus allows the cell frame to be reduced in thickness. This allows the cell frame to have a reduced thickness, and a cell stack to be miniaturized, and hence a redox flow battery to be miniaturized. h/w having a smaller value allows a slit to have a flatter cross sectional shape and hence a smaller depth.
(12) A cell frame having a slit with a smaller cross-sectional area and a longer slit length increases the electrolyte's electrical resistance in the slit and decreases the amount of heat caused by a shunt current. Furthermore, a slit having a larger surface area provides an increased heat dissipation area, and thus increases the heat dissipation performance for the electrolyte. Accordingly, for a given slit length, a slit having a longer wetted perimeter length (or a longer perimeter in cross section) has a larger surface area and thus improves the heat dissipation performance for the electrolyte. That is, in view of the heat dissipation performance for the electrolyte, it is preferable that the perimeter be long relative to the cross-sectional area. As the slit has a cross sectional shape satisfying h<w, it has a laterally long cross sectional shape, and when the slit is compared with a slit having a conventional square shape and the same cross-sectional area, the former can have a perimeter longer than the latter and can thus improve the heat dissipation performance for the electrolyte. h/w having a smaller value allows a slit to have a longer perimeter. In contrast, a smaller pressure loss is achieved by a larger cross sectional area and a shorter perimeter, and accordingly, when pressure loss is considered, it can be minimized when the slit has a square cross sectional shape. A slit having a cross sectional shape satisfying h/w>1/8 can prevent a perimeter from being excessively large and thus prevent pressure loss from being excessively large. Thus, reduction in pressure loss can be achieved for a given cross sectional slit area. Thus the above cell frame satisfying requirements (A) and (B) can establish both improvement in heat dissipation performance of an electrolyte and reduction in pressure loss thereof while the cell frame is excellent in productivity and can also be reduced in thickness.
(13) The cross sectional shape of the slit, as referred to herein, means a shape thereof in a cross section orthogonal to the slit's longitudinal direction (i.e., a direction in which the electrolyte flows). Furthermore, the width of the slit means an average value in width in cross section and the depth of the slit means an average value in depth in cross section.
(14) (2) As one aspect of a cell frame for a redox flow battery as described above, the above slit has a cross sectional shape satisfying (C) w8 mm.
(15) As the slit has a cross sectional shape satisfying requirement (C), i.e., w8 mm, the slit has a width of 8 mm or less, and a protective plate disposed to cover the slit can be prevented from fall in to the slit.
(16) (3) As one aspect of a cell frame for a redox flow battery as described above for item (2), furthermore, the above slit has a cross sectional shape satisfying (D) h5 mm.
(17) As the slit has a cross sectional shape satisfying requirement (D), i.e., h5 mm, the slit has a depth of 5 mm or less, and the cell frame can thus be reduced in thickness.
(18) (4) As one aspect of a cell frame for a redox flow battery as described above for item (3), furthermore, the above slit has a cross sectional shape satisfying (E) h/w3/5.
(19) The slit having a cross sectional shape satisfying requirement (E), i.e., h/w3/5 (i.e., h3 w/5) ensures the perimeter to some extent to be able to further improve the heat dissipation performance for the electrolyte. Furthermore, the slit can have a flat cross sectional shape and hence a small depth, and the cell frame can thus be reduced in thickness.
(20) (5) A cell stack for a redox flow battery according to one aspect of the present invention is a cell stack formed such that it is composed of a cell frame having a bipolar plate, a positive electrode, an ion exchange membrane, and a negative electrode, stacked in a plurality of layers. And this cell stack includes as said cell frame the cell frame for a redox flow battery according to any one of those described above for items (1) to (4).
(21) The above cell stack that has a cell frame for a redox flow battery according to one aspect of the present invention can be miniaturized (or reduced in thickness) and allows the heat dissipation performance for the electrolyte to be improved and its pressure loss to be reduced.
(22) (6) A redox flow battery according to one aspect of the present invention comprises a cell stack for a redox flow battery according to the above item (5).
(23) The above redox flow battery that comprises a cell stack for a redox flow battery according to one aspect of the present invention can be miniaturized and allows the heat dissipation performance for the electrolyte to be improved and its pressure loss to be reduced.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE PRESENT INVENTION
(24) Hereinafter will be described a cell frame, a cell stack, and a redox flow battery according to an embodiment of the present invention in a specific example. The cell stack and redox flow battery according to the embodiment of the present invention is characterized by a cross sectional shape of a slit of a cell frame, and the remainder in configuration is identical to the conventional cell stack and redox flow battery described with reference to
(25)
(26) Frame body 22 configuring cell frame 20 is formed for example of vinyl chloride resin, polypropylene, polyethylene, fluoro-resin, epoxy resin or other similar plastics or rubbers, or the like. Bipolar plate 21 can be formed of plastic carbon.
(27) Frame body 22 is integrated with bipolar plate 21 to sandwich an outer edge portion of bipolar plate 21 from the front and back sides. Accordingly, frame body 22 is thicker than bipolar plate 21, and a stepped surface is formed at a boundary of frame body 22 and bipolar plate 21. Along this stepped surface, a positive electrode (see
(28) Slit 210 has one end connected to manifold 200, and the other end connected to the stepped surface at frame body 22 with bipolar plate 21. Frame body 22 is formed of four sides, of which, normally, a side provided with manifold 200 has an inner edge portion provided with a flow adjustment portion, and slit 210 has the other end connected to the flow adjustment portion. The flow adjustment portion has a function which diffuses the electrolyte that is supplied from slit 210 along an edge portion an electrode, and collects the electrolyte that is drained from an electrode to slit 210.
(29)
(30) (A) w3 mm; and
(31) (B) 1/8<h/w<1 (i.e., h<w and h>w/8).
(32) By satisfying the above requirement (A), slit 210 has a width of 3 mm or more, and when cell frame 20 is formed by injection molding, slit 210 can be formed with precision.
(33) By satisfying the above requirement (B), h<w, and accordingly, slit 210 has a wide (or laterally long) cross sectional shape. When slit 210 having a laterally long cross sectional shape is compared with a slit having a conventional square shape and the same cross-sectional area as slit 210, the former is less deep than the latter and thus allows cell frame 20 to be reduced in thickness. h/w having a smaller value allows a slit to have a flatter cross sectional shape and be less deep and thus allows cell frame 20 to be further reduced in thickness.
(34) Furthermore, by satisfying the above requirement (B), slit 210 has a laterally long (i.e., h<w) cross sectional shape, and when slit 210 is compared with a slit having a conventional square shape and the same cross-sectional area as slit 210, the former can have a perimeter longer than the latter and can thus improve the heat dissipation performance for the electrolyte. h/w having a smaller value allows slit 210 to have a longer perimeter and thus further improves the heat dissipation performance for the electrolyte. The perimeter of slit 210 is calculable as a sum in length of the cross sectional shape's upper side (a side at the opening of the slit) and lower side (a side at the bottom surface), and right and left, lateral sides (sides along the depthwise direction), and when the cross sectional shape is a rectangular shape, the perimeter will be (w+h)2. Furthermore, since slit 210 has a cross sectional shape satisfying h>w/8, it can sufficiently reduce pressure loss for a given cross-sectional area. h8/w provides an excessive perimeter resulting in an excessive pressure loss. Slit 210 having a cross sectional shape satisfying h>w/8 allows pressure loss to be suppressed to 2.5 times or less of that provided via a square slit having the same cross-sectional area.
(35)
(36) It is preferable that the cross sectional shape of slit 210 satisfy the requirements (A) and (B) and in addition, the following requirement (C):
(37) (C) w8 mm.
(38) By satisfying the above requirement (C), slit 210 has a width of 8 mm less, and can prevent protective plate 30 from fall in to slit 210.
(39)
(40) Furthermore, it is preferable that the cross sectional shape of slit 210 satisfy the requirements (A) to (C) and in addition, the following requirement (D):
(41) (D) h5 mm.
(42) By satisfying the above requirement (D), slit 210 has a depth of 5 mm less, and cell frame 20 can be reduced in thickness.
(43)
(44) Furthermore, it is preferable that the cross sectional shape of slit 210 satisfy the requirements (A) to (D) and in addition, the following requirement (E):
(45) (E) h/w3/5.
(46) By satisfying the above requirement (E), the perimeter can be long to some extent, and the heat dissipation performance for the electrolyte can further be improved. Furthermore, slit 210 can have a flat cross sectional shape and hence a small depth, and cell frame 20 can thus be reduced in thickness.
(47)
(48) (Others)
(49) While the first embodiment has been described with reference to an example in which slit 210 has a rectangular cross sectional shape, the slit's cross sectional shape is not necessary a rectangular shape, and it may for example be a quadrangle such as a trapezoid, a triangle such as an isosceles triangle, a semicircle, a semiellipse, or the like. Furthermore, while in the first embodiment a single slit 210 is formed for a single manifold 200, there may be provided a plurality of slits.
(50) In the cross sectional shape of slit 210 shown in
Example 1
(51) Cell frames each having a slit formed to be different in width w and depth h were assessed for heat dissipation performance, pressure loss, and its thickness.
(52) (Size of Slit)
(53) Each slit had a rectangular cross sectional shape and cell frames having slits formed to have widths w and depths h as indicated in table 1 were assumed and denoted as samples Nos. 1-15 and Nos. 101-112. Furthermore, the slits of samples Nos. 1-15 and Nos. 101-112 shown in table 1 were plotted on the graphs of
(54) From width w and depth h of each slit indicated in table 1, the slit's perimeter and cross-sectional area were calculated by the following expression:
Perimeter 1(in mm): 1=2(w+h), and
Cross-sectional area S(in mm): S=wh.
(55) Furthermore, the slit had a length L set to 100 mm and each slit's surface area was calculated by the following expression:
Surface area A(cm.sup.2): A=1L.
(56) Calculated perimeter 1, cross-sectional area S, length L, and surface area A are shown in table 1.
(57) (Electric Resistance of Electrolyte in Slit)
(58) In obtaining heat dissipation performance, initially, the electrolyte's electrical resistance R in each slit was calculated by the following expression. Note that the electrolyte's specific resistance p was set to 2.07 cm.
Electrical resistance R(k)=L/1
(59) (Amount of Heat by Shunt Current)
(60) Then, from the above electrical resistance R, an amount of heat Q by a shunt current within each slit was calculated by the following expression. Note that the number N of cells stacked in layers was 100 and electromotive force E per cell was set to 1.48 V/cell.
Amount of Heat Q(W)=(V/2).sup.2/R
(61) (V: cells' overall voltage, V=EN)
(62) (Heat Dissipation Performance)
(63) Based on the above surface area A and amount of heat Q, the heat dissipation performance for the electrolyte C by each slit was calculated by the following expression:
Heat dissipation performance C(W/cm.sup.2)=Q/A.
(64) Calculated electrical resistance R, amount of heat Q, and heat dissipation performance C are shown in table 1. Heat dissipation performance C having a smaller value can be said to be excellent heat dissipation performance.
(65) (Pressure Loss)
(66) Length L of the slit was set to 100 mm and, based on the above perimeter 1 and cross-sectional area S, the electrolyte's pressure loss P in each slit was calculated by the following expression. Note that the electrolyte had a kinematic viscosity v of 3.5295 mm.sup.2/second, a specific gravity h of 1.37 kg/liter, and a flow rate q of 0.083 liter/minute per slit.
Pressure Loss P(Pa)=2Lvqh1.sup.2/S.sup.3.
(67) Calculated pressure loss P is indicated in table 1.
(68) (Thickness of Cell Frame)
(69) From depth h of a slit, a possible minimal thickness Tn of a cell frame was obtained as an index of how much the cell frame can be reduced in thickness. The cell frame's possible minimal thickness Tn was calculated as the slit's depth h plus a thickness of 1.3 mm. A result thereof is shown in table 1.
(70) TABLE-US-00001 TABLE 1 slit heat cross surface amount dissipation pressure frame width depth perimeter section length area resistance of heat performance loss thickness sample W h I S L A R Q C P Tn Nos. (mm) (mm) (mm) (mm.sup.2) (mm) (cm.sup.2) (k) (W) (W/cm.sup.2) (Pa) (mm) 1 4 1 10 4 100 10 0.518 10.58 1.06 2098.7 2.3 2 4 2 12 8 100 12 0.259 21.16 1.76 377.8 3.3 3 4 3 14 12 100 14 0.173 31.74 2.27 152.4 4.3 4 5 2 14 10 100 14 0.207 26.45 1.89 263.3 3.3 5 5 2.5 15 12.5 100 15 0.166 33.07 2.20 154.7 3.8 6 5 4 18 20 100 18 0.104 52.91 2.94 54.4 5.3 7 6 2 16 12 100 16 0.173 31.74 1.98 199.0 3.3 8 6 3 18 18 100 18 0.115 47.62 2.65 74.6 4.3 9 6 4 20 24 100 20 0.086 63.49 3.17 38.9 5.3 10 6 5 22 30 100 22 0.069 79.36 3.61 24.1 6.3 11 7 1.5 17 10.5 100 17 0.197 27.78 1.63 335.3 2.8 12 7 4 22 28 100 22 0.074 74.07 3.37 29.6 5.3 13 7 6 26 42 100 26 0.049 111.11 4.27 12.3 7.3 14 8 2 20 16 100 20 0.129 42.33 2.12 131.2 3.3 15 8 4 24 32 100 24 0.065 84.65 3.53 23.6 5.3 101 2 1 6 2 100 6 1.035 5.29 0.88 6044.3 2.3 102 2 2 8 4 100 8 0.518 10.58 1.32 1343.2 3.3 103 2 4 12 8 100 12 0.259 21.16 1.76 377.8 5.3 104 2.5 2 9 5 100 9 0.414 13.23 1.47 870.4 3.3 105 3 4 14 12 100 14 0.173 31.74 2.27 152.4 5.3 106 4 4 16 16 100 16 0.129 42.33 2.65 83.9 5.3 107 4 5 18 20 100 18 0.104 52.91 2.94 54.4 6.3 108 4 6 20 24 100 20 0.086 63.49 3.17 38.9 7.3 109 6 0.5 13 3 100 13 0.690 7.94 0.61 8407.3 1.8 110 6 7 26 42 100 26 0.049 111.11 4.27 12.3 8.3 111 8 0.5 17 4 100 17 0.518 10.58 0.62 6065.3 1.8 112 8 1 18 8 100 18 0.259 21.16 1.18 850.0 2.3
(71) Samples Nos. 1-15 indicated in table 1 had a slit having a cross sectional shape satisfying (A) w3 mm, and as the slit has a width of 3 mm or more, the cell frame can be formed by injection molding, with the slit formed with precision. In contrast, samples Nos. 101-104 had a slit having a width less than 3 mm and it is thus difficult to form the slit by injection molding with precision. Furthermore, samples Nos. 1-15 satisfy (C) w8 mm, and as the slit has a width of 8 mm less, the protective plate disposed to cover the slit can be prevented from fall in to the slit.
(72) Samples Nos. 1-15 had a slit having a cross sectional shape satisfying (B) 1/8<h/w<1, and as h<w, the slit has a laterally long cross sectional shape, and the cell frame can be reduced in thickness. When samples Nos. 1 to 15 and samples Nos. 101 to 112 are compared that are equal in cross-sectional area, more specifically, when No. 1 and No. 102; No. 2 and No. 103; No. 6 and No. 107; No. 7 and No. 105; No. 9 and No. 108; No. 13 and No. 110; and No. 14 and No. 106 are compared the former samples, which satisfy h<w, allow a cell frame to have possible minimal thickness Tn having a smaller value and hence be reduced in thickness. In particular, samples Nos. 1-15 excluding sample No. 13 satisfy (D) h5 mm, and, as the samples have a slit having a depth of 5 mm or less, the samples allow a cell frame to have possible minimal thickness Tn having an absolutely small value. The cell frame can thus be reduced in thickness.
(73) Furthermore, samples Nos. 1-15 having a slit with a laterally long (i.e., h<w) cross sectional shape allow the slit to have a long perimeter, and can thus improve the heat dissipation performance for the electrolyte. Of samples Nos. 1 to 15, when samples Nos. 1 and 14 are compared with samples Nos. 102 and 106 being equal in cross-sectional area to samples Nos. 1 and 14 and having a square cross sectional shape, respectively, samples Nos. 1 and 14, which satisfy h<w, allow smaller heat dissipation performance C and are thus excellent in heat dissipation performance. In particular, of samples Nos. 1-15, samples which satisfy (E) h/w3/5, such as Nos. 1, 2, 4, 5, 7, 8, 11, 12, 14, and 15, are flatter and long in perimeter. Thus the heat dissipation performance for the electrolyte can further be improved. For example when Nos. 3 and 7, which are equal in cross-sectional area, are compared, sample No. 7, which satisfies h/w3/5, allows smaller heat dissipation performance C and is thus satisfactory in heat dissipation performance.
(74) Furthermore, samples Nos. 1-15, having a slit having a cross sectional shape satisfying h>w/8, can sufficiently reduce pressure loss. For example, when samples Nos. 1 and 14 are compared with samples Nos. 102 and 106 being equal in cross-sectional area to samples Nos. 1 and 14 and having a square cross sectional shape, respectively, samples Nos. 1 and 14 provide pressure loss P of 2.5 times or less of pressure loss P of samples Nos. 102 and 106. On the other hand, samples Nos. 109, 111, 112, which do not satisfy h>w/8, provide excessive pressure loss and cannot reduce pressure loss sufficiently.
INDUSTRIAL APPLICABILITY
(75) A cell frame for a redox flow battery of the present invention is suitably applicable to a component of a cell stack for a redox flow battery and that of a redox flow battery.
REFERENCE SIGNS LIST
(76) 100: cell; 101: ion exchange membrane; 102: positive electrode cell; 104: positive electrode; 103: negative electrode cell; 105: negative electrode; 106: tank for positive electrode electrolyte; 108, 110: conduit; 112: pump; 107: tank for negative electrode electrolyte; 109, 111: conduit; 113: pump; 20: cell frame; 21: bipolar plate; 22: frame body; 200, 201-204: manifold; 210, 211-214: slit; 30: protective plate; 10S: cell stack; 250: end plate; 300: redox flow battery (RF battery).