Controlling sway of elevator cable with movement of elevator car
10207894 ยท 2019-02-19
Assignee
Inventors
Cpc classification
B66B7/06
PERFORMING OPERATIONS; TRANSPORTING
B66B2201/404
PERFORMING OPERATIONS; TRANSPORTING
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An elevator system includes an elevator car supported by an elevator rope wrapped around a sheave, such that a rotation of the sheave changes a length of the elevator rope between the sheave and the elevator car thereby controlling a movement of the elevator car within an elevator shaft of the elevator system. An elevator cable is connected to the elevator car and the elevator shaft to carry electrical signals to the elevator car. The operation of the elevator system is controlled in response to receiving a call for a movement of the elevator car requesting a change of the length of the elevator rope. A motion profile of the elevator car causing the requested change of the length of the elevator rope that minimizes the sway of the cable is determined according to a model of a cable relating a sway of the cable to a motion profile. Next, the motion of the elevator car is controlled according to the determined motion profile.
Claims
1. A method for controlling an operation of an elevator system including an elevator car supported by an elevator rope wrapped around a sheave, such that a rotation of the sheave changes a length of the elevator rope between the sheave and the elevator car thereby controlling a movement of the elevator car within an elevator shaft of the elevator system, and at least one elevator cable connected to the elevator car and the elevator shaft to carry electrical signals to the elevator car, wherein the method uses a processor coupled with stored instructions implementing the method, wherein the instructions, when executed by the processor carry out at least some steps of the method, comprising: receiving a call for a movement of the elevator car requesting a change of the length of the elevator rope; accessing a model of a cable relating a sway of the cable to a motion profile of an elevator car defining one or combination of the length, a velocity, and an acceleration of the elevator rope as a function of time; determining the motion profile of the elevator car causing the requested change of the length of the elevator rope that reduces the sway of the cable according to the model of the cable; and controlling the motion of the elevator car according to the determined motion profile.
2. The method of claim 1, wherein the determining comprises: selecting the motion profile from a memory storing a mapping between different motion profiles and different values of the requested change of the length of the elevator rope.
3. The method of claim 1, wherein the model of the cable includes a disturbance on the elevator system, further comprising: measuring the disturbance on the elevator system using a sensor measuring an acceleration of a sway of the building; solving an optimization problem minimizing a cost function of the sway of the cable subject to constraints defined by the model of the cable to produce the motion profile.
4. The method of claim 3, wherein the cost function includes a time of motion of the elevator car that causes the requested change of the length of the elevator rope.
5. The method of claim 1, wherein the model of the cable includes
{dot over (X)}=F(X,{umlaut over ()}(t),l.sub.c.sup.(2),l.sub.c.sup.(1),l.sub.c), Wherein, F is a function representing a mathematical model of the cable system, X represents the states of the cable system, e.g., sway of the cable at the wall side, sway of the cable at the car side, velocity of the sway of the cable at the wall side, velocity of the sway of the cable at the car side, {umlaut over ()}(t) is the external disturbance acceleration, l.sub.c.sup.(2),l.sub.c.sup.(1),l.sub.c, represents the elevator rope length acceleration, velocity, and length.
6. The method of claim 1, wherein the motion profile is defined by a profile of the acceleration of the elevator car having a predetermined pattern, wherein the determining includes determining parameters of the predetermined pattern.
7. The method of claim 6, wherein the pattern includes a constant acceleration section followed by a zero acceleration section followed by a constant deceleration section, and wherein the parameters include a slope of the acceleration, a slope of deceleration, and the length of each segment.
8. An elevator system comprising: an elevator car supported by an elevator rope wrapped around a sheave, such that a rotation of the sheave changes a length of the elevator rope between the sheave and the elevator car thereby controlling a movement of the elevator car within an elevator shaft of the elevator system; a motor to control a rotation of the sheave changing the length of the elevator rope; at least one elevator cable connected to the elevator car and the elevator shaft; at least one input interface for accepting a request of the elevator car to move from a current position in the elevator shaft to a different position necessitating a change of the length of the elevator rope; a memory to store a model of a cable as a function of a sway of the cable and a motion profile of an elevator car defining one or combination of the length, a velocity, and an acceleration of the elevator rope as a function of time; and a controller including a processor to determine the motion profile of the elevator car causing the requested change of the length of the elevator rope that reduces the sway of the cable according to the model of the cable, and to cause the motor to rotate the sheave and to move the elevator car according to the determined motion profile.
9. The system of claim 8, wherein the memory stores a mapping between different motion profiles and different values of the requested change of the length of the elevator rope, and wherein the controller selects the motion profile corresponding the requested change of the length of the elevator rope from the mapping.
10. The system of claim 8, wherein the model of the cable includes
{dot over (X)}=F(X,{umlaut over ()}(t),l.sub.c.sup.(2),l.sub.c.sup.(1),l.sub.c), Wherein, F is a function representing a mathematical model of the cable system, X represents the states of the cable system, e.g., sway of the cable at the wall side, sway of the cable at the car side, velocity of the sway of the cable at the wall side, velocity of the sway of the cable at the car side, {umlaut over ()}(t) is the external disturbance acceleration, l.sub.c.sup.(2),l.sub.c.sup.(1),l.sub.c, represents the elevator rope length acceleration, velocity, and length.
11. The system of claim 8, wherein the motion profile is defined by a profile of the acceleration of the elevator car having a predetermined pattern, wherein the determining includes determining parameters of the predetermined pattern.
12. The system of claim 11, wherein the pattern includes a constant acceleration section followed by a zero acceleration section followed by a constant deceleration section, and wherein the parameters include a slope of the acceleration, a slope of deceleration, and the length of each segment.
13. The system of claim 8, wherein the model of the cable includes a disturbance on the elevator system, further comprising: a sensor to measure the disturbance on the elevator system, wherein the controller solves an optimization problem minimizing a cost function of the sway of the cable subject to constraints defined by the model of the cable to produce the motion profile.
14. The system of claim 13, wherein the cost function includes a time of motion of the elevator car that causes the requested change of the length of the elevator rope.
15. A non-transitory computer readable storage medium embodied thereon a program executable by a processor for performing a method, wherein the memory stores a set of analytical functions and a set of cost functions corresponding to a set of patterns of elementary paths, each pattern represents a continuous path, each analytical function is determined for a corresponding pattern to provide an analytical solution for input states of the vehicle defining a continuous path connecting the input states by a sequential compositions of the elementary paths following the corresponding pattern, and each cost function is determined to provide a cost of the corresponding pattern indicative of a cost of the motion of the vehicle according to the continuous path connecting the input states and represented by the corresponding pattern, the method comprising: receiving a call for a movement of the elevator car requesting a change of the length of the elevator rope; accessing a model of a cable relating a sway of the cable to a motion profile of an elevator car defining one or combination of the length, a velocity, and an acceleration of the elevator rope as a function of time; determining the motion profile of the elevator car causing the requested change of the length of the elevator rope that minimizes the sway of the cable according to the model of the cable; and controlling the motion of the elevator car according to the determined motion profile.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9)
(10) The elevator car 12 supported by the elevator rope 16 wrapped around a sheave 112. The rotation of the sheave 112 changes a length of the elevator rope between the sheave and the elevator car to control a movement of the elevator car within an elevator shaft of the elevator system. The rotation of the sheave changing the length of the elevator rope can be controlled by a motor 140 connected to the sheave and/or to a pulley 20. The pulley 20 for moving the elevator car 12 and the counterweight 14 through an elevator shaft 22 can be located in a machine room (not shown) at the top (or bottom) of the elevator shaft 22. The elevator system can also include a compensating pulley 23. An elevator shaft 22 includes a front wall 29, a back wall 31, and a pair of side walls 32.
(11) The elevator car and the counterweight have a center of gravity at a point where summations of the moments in the x, y, and z directions are zero. In other words, the elevator car 12 or counterweight 14 can theoretically be supported and balanced at the center of gravity (x, y, z), because all of the moments surrounding the center of gravity point are cancel out. The elevator ropes 16-17 typically are connected to the crosshead 30 of the elevator car 12 where the coordinates of the center of gravity of the car are projected. The elevator ropes 16-17 are connected to the top of the counterweight 14 the coordinates of the center of gravity of the counterweight 14 are projected.
(12) During the operation of the elevator system, different components of the system are subjected to internal and external disturbance, e.g., sway due to wind, resulting in lateral motion of the components. Such lateral motion of the components can result in a sway of the elevator cables 175 that needs to be reduced.
(13) Some embodiments are based on recognition that a model of an elevator cable can include a sway of the elevator cable and an external disturbance acting on the cable that causes the sway. Some embodiments are based on realization that such an external disturbance includes a controlled disturbance caused by the movement of the elevator car and an uncontrolled disturbance, e.g., a force of the wind inducing vibration of the building and/or the elevator system installed in the building. Thus, when the uncontrolled disturbance is fixed, e.g., using a measured value or bounded by a maximum value, such a cable model unambiguously relates a sway of the cable to the controlled disturbance caused by the movement of the elevator car.
(14)
(15) Some embodiments of the invention are based on recognition that it is possible to apply another force on the cable to counteract the effect of the disturbance force on the shape of the elevator cable. In addition, various embodiments of the invention are based on a realization that the car motion between the building floors can be used to apply such a counter force and to reduce the sway of the elevator cable in an elevator system. Some embodiments are based on realization that the inverse shape of the elevator cable can be derived indirectly from a model of the elevator cable attached to the elevator car.
(16) To that end, the controller 150 includes a processor 155 configured to determine an optimal motion of the elevator car which creates a counter force on the elevator cable required to change a nominal shape of the elevator cable to a shape 174 that is inverse of a current shape 176 of the elevator cable caused by disturbance on the elevator system, and to cause the motor 140 to rotate the sheave 112 and to move 160 the elevator car 12 with an acceleration that applies the counter force to the elevator cable.
(17) During a normal operation of the elevator system, the movement of the elevator car is typically performed in response to a service call requesting the elevator car to change its position from a current position to a different position in the elevator shaft. For example, the elevator car can be requested to move in response to a hall call to accept a passenger, and/or in response to a car call for moving the passenger to a desired floor.
(18) The elevator car is supported by an elevator rope wrapped around a sheave, such that a rotation of the sheave changes a length of the elevator rope between the sheave and the elevator car thereby controlling a movement of the elevator car within an elevator shaft of the elevator system. To that end, the request for the movement of the elevator car necessitates a change of the length of the elevator rope. Also, the movement of the elevator car can be defined by a rate of change of the length of the elevator rope as a function of time. In such a manner, the model of the cable relates a sway of the cable to a rate of change of the length of the elevator rope from its current length to the requested changed length. Because the rate of change of the length of the elevator rope is strongly dependent on the movement of the elevator car, such a rate of change is referred herein as a motion profile of an elevator car, which can be defined by one or combination of the length, the velocity, and the acceleration of the elevator rope as a function of time.
(19) To that end, various embodiments determine the motion profile of the elevator car causing the requested change of the length of the elevator rope that minimizes the sway of the cable according to the model of the cable and move the elevator car according to the determined motion profile.
(20)
(21) The controller 150 determine the motion profile 210 of the elevator car causing the requested change of the length of the elevator rope that minimizes the sway of the cable 175 according to the model of the cable 300 stored in a memory operatively connected to the processor 155. Next, the controller causes the motor 140 to rotate the sheave and to move the elevator car according to the determined motion profile 210. As used herein, a model of a cable 300 as a function of a sway of the cable 175 and a motion profile of an elevator car 210 defining one or combination of the length, a velocity, and an acceleration of the elevator rope as a function of time.
(22)
(23) For example, in one embodiment, the elevator cable is modeled as a two rigid segments 330, 340 coupled with a compliant spring 360. One side of the cables is attached to the car 315, and the other side is attached to the elevator shaft 335. The external disturbance on the system, e.g., from wind, is modeled with w(t)305 at the wall-side and with c(t)310 at the car-side, the cable sways are directly proportional to the angular variable 350 at the car-side, and the angular variable 320 at the wall-side.
(24) This embodiment is advantageous because of its simplicity and low computations requirements. Indeed, other more complicated models might be developed for this system. For instance, embodiment uses a lumped model, which discretized the cables to several small spring-damper elements connected to each other to form a cable and then writes the dynamical models for each element. However, this approach leads to a complicated model with large number of variables, which is not suitable for real-time simulations and control. Another way to design a model for the elevator cable system, is to use an infinite dimension model for each cable, which is mathematically presented in the form of a partial differential equation (PDE). However, solving PDE's online is computationally expensive.
(25) For example, in one embodiment the model of the elevator cables is determined by an ordinary differential equation (ODE) according to
m.sub.wl.sub.w.sup.2{umlaut over ()}.sub.w=m.sub.wl.sub.wg sin(.sub.w)c.sub.wl.sub.w.sup.2{dot over ()}.sub.w2m.sub.wl.sub.w{dot over (l)}.sub.w{dot over ()}.sub.wF.sub.sl.sub.w cos(.sub.w)m.sub.w{umlaut over (w)}l.sub.w cos(.sub.w);
m.sub.cl.sub.c.sup.2{umlaut over ()}.sub.c=m.sub.cl.sub.cg sin(.sub.c)c.sub.cl.sub.c.sup.2{dot over ()}.sub.c2m.sub.cl.sub.c{dot over (l)}.sub.c{dot over ()}.sub.cF.sub.sl.sub.c cos(.sub.c)m.sub.cl.sub.c.sup.(2)l.sub.c sin(.sub.c);
F.sub.s=k.sub.s(l.sub.c sin(.sub.c)+l.sub.w sin(.sub.w)).(1)
Parameters of the Equation (1) include: m.sub.c (kg) is the mass of the car-side segment of the cable. l.sub.c,l.sub.w (m) are the lengths of the car-side segment of the cable, and the wall-side segment, respectively. .sub.c,.sub.w (rad) are the angles of the car-side segment of the cable, and the wall-side segment, respectively. {dot over ()}.sub.c,{dot over ()}.sub.w (rad/sec) are the angular velocities of the car-side segment of the cable, and the wall-side segment, respectively. {umlaut over ()}.sub.c,{umlaut over ()}.sub.w (rad/sec.sup.2) are the angular accelerations of the car-side segment of the cable, and the wall-side segment, respectively. c.sub.c,c.sub.w (N.Math.sec/m) are the damping coefficients, e.g., laminar flows (air damping coefficient), of the car-side segment of the cable, and the wall-side segment, respectively. k.sub.s (N/m) is the spring stiffness coefficient of the coupling spring between the car-side segment of the cable and the wall-side segment of the cable, and w(t) (m) is the horizontal displacement disturbance at the wall boundary point.
The absolute cables sway is given by
u.sub.w(y,t)=tan(.sub.w)y+w(t); and
u.sub.c(y,t)=tan(.sub.c)y+c(t).
wherein: u.sub.w(y, t) is the cables sway at the elevator shaft side and u.sub.c(y, t) is the cables sway at the elevator car side at the vertical position y.
(26) If the state vector X defined as
X=(.sub.,{dot over ()}.sub.,.sub.c,{dot over ()}.sub.c)
(27) The model of the cable can be written as
{dot over (X)}=F(X,{umlaut over ()}(t),l.sub.c.sup.(2),l.sub.c.sup.(1),l.sub.c)
where
(28)
(29) To eliminate the control variable double integrals {dot over (l)}.sub.c and l.sub.c, some embodiments proceed to an extended state representation
{tilde over (X)}=(l.sub.c,l.sub.c.sup.(1))
with
{dot over ({tilde over (X)})}=({tilde over (X)}.sub.2,U).
(30) One embodiment defines the extend state vector
Z=(X,{tilde over (X)}).sup.6
to obtain the extend space representation of the cable dynamics
(31)
(32)
(33) In response to receiving 410 a call 412 for a movement of the elevator car requesting a change of the length of the elevator rope, the method access a model of a cable 414 relating a sway of the cable to a motion profile of an elevator car defining one or combination of the length, a velocity, and an acceleration of the elevator rope as a function of time and determines 420 the motion profile of the elevator car causing the requested change of the length of the elevator rope that minimizes the sway of the cable according to the model of the cable. Next, the method controls the motion of the elevator car according to the determined motion profile.
(34) In various embodiments, the model of the cable includes a disturbance on the elevator system. For example, one embodiment determines the disturbance 416 on the elevator system using a sensor measuring an acceleration of a sway of the building and solves an optimization problem minimizing a cost function of the sway of the cable subject to constraints defined by the model of the cable to produce the motion profile.
(35) For example, to reduce the cable sway using the elevator car motion, some embodiments minimize the following cost function:
J(t,U,Z):.sup.6.fwdarw.
with respect to the control time function U(t): .fwdarw.
over a finite time interval [t.sub.0, {right arrow over (t)}.sub.f]
.
(36) Ideally, we want to solve the optimal control problem
Min.sub.UJ(t,U,Z)
under the state dynamical constraints
(37)
the boundary conditions
Z(t.sub.0)=(X(t.sub.0),{tilde over (X)}(t.sub.0)),
Z(t.sub.f)=(X(t.sub.f),{tilde over (X)}(t.sub.f))
with the state and control constraints
|Z.sub.5(t)|l.sub.c(t.sub.f),|Z.sub.6(t)|{dot over (l)}.sub.c.sub.
|U(t)|{umlaut over (l)}.sub.c.sub.
(38) Additionally, or alternatively, some embodiments use a bound on the value of the disturbance 418.
(39) Some embodiments are based on another realization that when the uncontrolled disturbance is bound by a maximal value 418, different motion profiles for different change of the length of the rope can be predetermined both on-line during the operation of the elevator system as well as off-line. This realization simplifies the computational requirements of the processor of the elevator system. For example, it allows for selecting, using the requested change of the length of the elevator rope, the motion profile from a memory storing a mapping between different motion profiles and different values of modification of the length of the elevator rope.
(40)
(41) Some embodiments determine the motion profile by solving an optimization problem minimizing a cost function of the sway of the cable subject to constraints defined by the model of the cable. The optimization is typically an iterative process that requires the processors of those embodiments to meet a minimum computational requirements.
(42) For example, a Pontryagin minimum principle solution to the optimal control problem used by some embodiments, leads to a non-structured solution, i.e., the shape (over time) of the control l.sub.c.sup.(2) is dictated by the solution of the control problem. This is in contrast with the desirable usual shapes of the elevator motion trajectories used in actual elevators, which take into account passengers ride comfort and safety.
(43) To that end, some embodiments simplify these requirements by assuming that the motion profile follows a predetermined pattern. Such a pattern restricts the variations of the motion profile simplifying the optimization.
(44)
(45) For example, the structural constraint impose by the pattern restricts to a set of optimization vectors:
(a,b,T.sub.0,T.sub.1,T.sub.2,T.sub.3,T.sub.4,T.sub.5,T.sub.6).sup.9,a>0,b<0.
(46) Furthermore, to ensure a smooth motion of the elevator car, some embodiments impose symmetry of the first acceleration/deceleration phase:
T.sub.0=T.sub.2
and symmetry of the second deceleration/acceleration phase:
T.sub.4=T.sub.6
This further reduces the set of optimization vectors to:
V.sub.op(a,b,T.sub.0,T.sub.1,T.sub.3,T.sub.4,T.sub.5).sup.7,a>0,b<0
(47) The functional optimization problem reduces to the following vectorial optimization problem:
Min.sub.V.sub.
under the differential algebraic inequalities constraints
(48)
(49) To that end, some embodiments select the following cost function
J=Q.sub.1(max.sub.[t.sub.
Q.sub.1>0,Q.sub.2>0,Q.sub.3>0,Q.sub.4>0
where the term Q.sub.1(max.sub.[t.sub.
(50) The existence of at least a local optimum of the structured optimal control problem, is ensured from basic continuity of the solutions of the system's dynamics as function of the optimization parameters, and the search of the parameters in a compact set, i.e., the search of the optimal solution is limited to box constraints on each parameter.
(51)
(52) Contemplated is that the memory 712 can store instructions that are executable by the processor, historical data, and any data to that can be utilized by the methods and systems of the present disclosure. The processor 740 can be a single core processor, a multi-core processor, a computing cluster, or any number of other configurations. The processor 740 can be connected through a bus 756 to one or more input and output devices. The memory 712 can include random access memory (RAM), read only memory (ROM), flash memory, or any other suitable memory systems.
(53) Still referring to
(54) The system can be linked through the bus 756 optionally to a display interface (not shown) adapted to connect the system to a display device (not shown), wherein the display device can include a computer monitor, camera, television, projector, or mobile device, among others.
(55) The computer 711 can include a power source 754, depending upon the application the power source 754 may be optionally located outside of the computer 711. Linked through bus 756 can be a user input interface 757 adapted to connect to a display device 748, wherein the display device 748 can include a computer monitor, camera, television, projector, or mobile device, among others. A printer interface 759 can also be connected through bus 756 and adapted to connect to a printing device 732, wherein the printing device 732 can include a liquid inkjet printer, solid ink printer, large-scale commercial printer, thermal printer, UV printer, or dye-sublimation printer, among others. A network interface controller (NIC) 734 is adapted to connect through the bus 756 to a network 736, wherein measuring data or other data, among other things, can be rendered on a third party display device, third party imaging device, and/or third party printing device outside of the computer 711.
(56) Still referring to
(57) The above-described embodiments can be implemented in any of numerous ways. For example, the embodiments may be implemented using hardware, software or a combination thereof. When implemented in software, the software code can be stored on a non-transient computer readable memory and executed on any suitable processor or collection of processors, whether provided in a single computer or distributed among multiple computers. Such processors may be implemented as integrated circuits, with one or more processors in an integrated circuit component. Though, a processor may be implemented using circuitry in any suitable format.
(58) Computer-executable instructions may be in many forms, such as program modules, executed by one or more computers or other devices. Generally, program modules include routines, programs, objects, components, and data structures that perform particular tasks or implement particular abstract data types. Typically, the functionality of the program modules may be combined or distributed as desired in various embodiments.
(59) Also, the embodiments of the invention may be embodied as a method, of which an example has been provided. The acts performed as part of the method may be ordered in any suitable way. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.
(60) Although the invention has been described by way of examples of preferred embodiments, it is to be understood that various other adaptations and modifications can be made within the spirit and scope of the invention. Therefore, it is the object of the appended claims to cover all such variations and modifications as come within the true spirit and scope of the invention.