CAPSULE FOR PREPARING A BEVERAGE
20190047783 ยท 2019-02-14
Inventors
Cpc classification
B29C45/14467
PERFORMING OPERATIONS; TRANSPORTING
B65D85/8046
PERFORMING OPERATIONS; TRANSPORTING
B65B29/022
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14778
PERFORMING OPERATIONS; TRANSPORTING
B65D85/8043
PERFORMING OPERATIONS; TRANSPORTING
A47J31/407
HUMAN NECESSITIES
B29C45/14418
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14262
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D85/804
PERFORMING OPERATIONS; TRANSPORTING
A47J31/06
HUMAN NECESSITIES
B65B29/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Capsule intended for receiving a substance for preparing a beverage using a coffee machine or infusion machine, to be held by a piston during the passage of the extracting liquid after piercing of the base by the pins of the piston. The capsule made from injected plastic material has a base (1) and a side wall (3) together forming part of a frustrum of a cone, as well as a rim (4) covered by a lid (5) after the filling of the capsule with the substance. The side wall (2) is shaped as a single cone frustrum between the rim (3) and the open (12) base (1), formed as a flattened ring (11), connected to the side wall (2). The side wall (2) is covered by a label (23) and the open base (1), including the ring (11) thereof, is covered by a sealed lid (14) inside the base.
Claims
1. Capsule designed to accommodate a substance for the preparation of a beverage when the capsule is inserted into the housing in a machine of coffee or infusion machine type, to be held therein by a piston during the passage of the extracting liquid through the capsule and the substance that it contains, after the piercing of the bottom by the piston's studs: the capsule made of injected plastic having a bottom (1) and a side wall (3) essentially fitting within a cone frustum, and one edge (4) covered by a membrane seal (5) after loading of the substance into the capsule; the said capsule being characterized by the fact that: the side wall (2) is formed from a single cone frustum between the rim (3) and the bottom (1); the bottom (1) is flat, composed of an interior crown (11) connected to the side wall (2) and surrounding a central opening (12); the side wall (2) is covered with a sealed label (23), and the open bottom (1)including its interior crown (11)is covered with a sealed membrane (14).
2. Capsule in accordance with claim 1, characterized by the fact that the sealed membrane (14) is an interior membrane seal.
3. Capsule in accordance with claim 1, characterized by the fact that the label (23) and the membrane seal (14) are rendered integral by the capsule's injection molding.
4. Capsule in accordance with claim 1, characterized by the fact that the central opening (12) of the bottom (1) is circular.
5. Capsule in accordance with claim 1, characterized by the fact that it incorporates a cross brace (13) composed of a central hub (131) that is connected to the crown (11) by branches (132) entering the volume of the capsule so as not to be touched by the studs.
6. Capsule in accordance with claim 1, characterized by the fact that the crown (11) has a flattened frustoconical shape.
7. Capsule in accordance with claim 1, characterized by the fact that the label (23) and the membrane seal (14) are made of aluminum foil, and by the fact that the membrane seal is notably embossed.
8. Capsule in accordance with claim 1, characterized by the fact that the label (23) and the membrane seal (14) are made of a complex composed of an aluminum (AL) or (EVOH) foil of which the two faces are covered with a film in a plastic chosen from the group including PP, PLA.
9. Capsule in accordance with claim 1, characterized by the fact that the label (23) is of greater height than the height of the side wall (2), so that the upper edge of the labelwhich overhangsis incorporated into the rim (3) of the capsule during the injection of the plastic to produce the capsule.
10. Capsule in accordance with claim 1, characterized by the fact that the branches (137) are radial.
11. Capsule in accordance with claim 1, characterized by the fact that the bottom (1) incorporates an inwardly-turned peripheral edge (22) constituting a bearing point for stacking empty capsules.
12. Capsule in accordance with claim 1, characterized by the fact that the interior crown (11) has a flat exterior surface (113) and a frustoconical interior surface (112).
13. Capsule in accordance with claim 1, characterized by the fact that the interior surface of the conical wall (2) incorporates brackets (21) limiting the extent of insertion of a nested capsule.
14. Capsule in accordance with claim 13, characterized by the fact that the brackets (21) have a bearing surface (211) above the cross brace (13) so that the membrane seal (14) covering the bottom of an inserted capsule does not press against the branches (132) of the cross brace (13) of the capsule in which this other capsule is nested.
15. Production process for a capsule in accordance with claim 1, characterized by the fact that: one produces a mold (200) for a capsule (100) having a side wall (2) in cone frustum form, endowed with a rim (3) at the large base of the cone frustum, and of which the flat summit of the bottom (1) of the capsule is in the form of an interior ring (11) bounding a central opening (12); the mold (200) is composed of a part having a cavity (210) in the shape of the frustoconical side wall of the capsule, with the bottom of the cavity corresponding to the bottom (1) of the capsule, being endowed with a surface in relief (12A) to form the opening (12) of the bottom of the capsule; the other part of the mold is a core (250) defining the interior surface of the capsule; one places a label (23) within the mold cavity, having a shape matching the shape of the frustoconical side wall (2); in the core (250), one places the membrane seal (14), then one closes the mold, and then one injects the plastic.
16. Process for the production of a capsule in accordance claim 15, characterized by the fact that one places the membrane filter (14) on the core (250), and then closes the mold and injects the plastic.
Description
DRAWINGS
[0033] The invention herein will be described below in more detail, by virtue of examples of capsules illustrated in the appended drawings, in which:
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DESCRIPTION OF ONE FORM OF IMPLEMENTATION OF THE INVENTION
[0054] As illustrated in
[0055] The capsule 100 globally has a form of revolution or, more generally, it is rotationally symmetrical with respect to its axis XX. Although this example shows a capsule having a conical form of revolutioni.e. of circular cross-sectionthis form can also be rotationally symmetrical, with a polygonal cross-section.
[0056] The orientation chosen conventionally in the various Figures does not correspond to an imposed orientation, or the positioning of the capsule 100 within the machine. As a language convention, the small base or the summit of the frustoconical shape is bottom 1, and the large baseedged by the rim 3is referred to as the top. Thus, in
[0057] The capsule 100 is composed of a frustoconical volume bounded by bottom 1, and a frustoconical wall 2 formed from one single cone frustum with a right-hand generatrix between the bottom 1 and the rim 3 surrounding the opening at the top of the capsule.
[0058] The flat bottom 1 is composed of an interior crown 11 connected to the side wall 2, and encloses a central opening 12 bounded by the interior rim 111 of the crown 11. The opening 12 left free by the central crown 11 corresponds to the surface for which the capsule 100regardless of its orientation around the axis XX when it is positioned within the cavity in the machineencounters studs that penetrate the bottom.
[0059] The bottom 1 is covered by a membrane seal 14 connected to the crown 11, on the interior side of the capsule, that will be pierced by the studs.
[0060] The upper edge of the frustoconical side wall 2 is connected to the rim 3, of which the upper face 31 is smooth (
[0061] According to
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[0063] The label 23 covering the side wall 2 is advantageously endowed with decorative printingpersonalized where appropriatethat also bears information such as the origin, a production number, a date or other information concerning the content of the capsule.
[0064]
[0065]
[0066] The interior membrane seal 14 covering the bottom 1 is an aluminum foil that can bear markings and/or information, or can be a decorative or advertising-bearing surface. The membrane seal 14 is positioned within the cavity in the mold before the injection of the capsule.
[0067] The flat interior membrane seal 14 is pressed against the crown 11, to connect with the rim of the bottom rim (exterior side) of the label 23 covering the side wall 2, to connect with the interior of the capsule.
[0068] The membrane seal 4 covering the top and closing the capsule is positioned and joined to the rim 3 once the capsule has been filled with the product.
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[0071] The membrane seal 14, which is heated by the temperature of the injection mold, shrinks during cooling when the injected capsule is released from the mold, so that the part of the membrane seal covering the central opening 12 extends, which is advantageous for the appearance and for facilitating the piercing by the machine's studs.
[0072]
[0073] The injection mold 200 according to this example is composed of one part with the cavity 210 corresponding to the shape of the exterior surface of the capsule, and one part in relief forming the core 250 endowing the shape of the interior surface of the capsule. The means of securing of the label 23 and the membrane seal 14 within the moldby depression, for exampleare not illustrated.
[0074] The cavity 210 incorporates a bottom 211 of which the central part 12a is in relief so as to form the central aperture 12, since the membrane seal 14 will be on the inside and not the outside of the capsule. The edge of the bottom 211 incorporates a peripheral relief 22A to produce the rim 22 of the capsule. This relief with sharp edge towards the exterior forms a shoulder for precisely positioning the bottom edge of the label 23 (
[0075] The core 250 has a peripheral wall receded from the top of the relief 12A of the cavity 250, to take account of the thickness of the membrane seal. The core 250 also has hollow areas 21A to form the brackets 21.
[0076] The bottom 251 is surrounded by the frustoconical form 112A, to produce the thickness of the frustoconical crown 112 on the bottom edge 22 and the peripheral relief 22A.
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[0079] It should also be noticed that the membrane seal 14 is tightened between the core 250 and the bottom 12A of the cavity 210, such that it is effectively brought to the temperature of the mold so as to subsequently procure the shrinkage of the membrane seal 14 and its placement under tension through the cooling of the capsule released from the mold.
[0080] The process of production of a capsule 100 with the mold described above consists in producing a capsule mold so as to perform injection molding with it.
[0081] Before the injection of the capsule, the label 23 is secured within the cavity of the mold and the interior membrane seal 14 is secured to the core, each time in the respective position of the label 23 and the membrane seal 14 within the capsule once finished.
[0082] The two components 23, 14 are held in place by depression, for example, to prevent the local detachment of one or other of the components and passage of the material to be injected under the foil of the label or membrane seal. After the closure of the mold 200, the plastic material is injected.
[0083] The mold 200 typically incorporates several ensembles such as described above, namely multiple cavities and as many associated cores.
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[0085] The description of the second and third methods of implementation below uses the same numeric references for the same components, with the suffix (a) for the first method of implementation and the suffix (b) for the second method of implementation.
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[0087] The orientation chosen conventionally in the various Figures is not an imposed orientation or that of the positioning of the capsule within the machine. In the orientation in the Figures, the bottom part is the bottom and the top part is the top.
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[0089] The capsule 100a is composed of a frustoconical cavity bounded by the bottom 1a and a frustoconical wall 2a formed from a single cone frustum with straight generatrix between the bottom 1a and the rim 3a surrounding the opening at the top of the capsule.
[0090] The open bottom 1a is formed from a frustoconical crown 11a connected to the side wall 2a and surrounding its circular central opening 12a. The bottom edge 111a of the frustoconical crown 11awhich is also the interior rim bounding the opening 12apartially outlines a plane.
[0091] The upper edge of the frustoconical side wall 2a is connected to a rim 3a of which the upper face 31a is smooth. The bottom face is surrounded by a rigidifying crown 32a extending beyond the exterior crown 33a, which itself surrounds the sealing lips 34a interacting with the sealing system of the machine's piston.
[0092] The interior surface of the frustoconical wall 2a incorporatesnear the bottombrackets 21a of triangular cross-section with a bearing surface 211a on the top. The bearing surface 211a forms a plane perpendicular to the axis XX, to accommodate the bottom edge 22a of the frustoconical wall 2a of a nested capsule.
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[0094] The label foil 23a covering the side wall 2a is an aluminum foil advantageously endowed with decorative printingpersonalized where appropriatethat also contains information such as the origin, a production number, a date or other information about the content of the capsule.
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[0096] The label foil 23 is incorporated into the frustoconical wall 2a at the moment of injection molding. For this, it is placed in the cavity in the injection mold, and one then injects the plastic to form the capsule and render the label foil integral with the frustoconical wall of the capsule.
[0097] The membrane seal 14 covering the bottom 1 positioned after the injection of the capsule is heat-sealed.
[0098] The flat membrane seal 14which will preferably be embossedis folded against its central disc 141 and its ring-shaped rim 142 is pressed against the frustoconical crown 11a, to connect with the label foil 23 covering the side wall 2a. The circular disc 141 covers the opening 12a of the bottom.
[0099] The membrane seal 4 covering the top is positioned and secured to the rim 3a once the capsule has been loaded with product.
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[0103] The parts of the capsule 100b of this third form of implementationwhich corresponds to the second form of implementationhave the same numeric references, with the suffix (a) being replaced by the suffix (b). The parts that are different have numeric references without a suffix. Such is the case for the label foil 23 and the membrane seal 4 covering the top, and for the membrane seal 14 covering the bottom 1a.
[0104] The capsule 100b is composed of a frustoconical cavity bounded by the bottom 1b and a frustoconical wall 2b composed of a single cone frustum with straight generatrix between the bottom 1b and the rim 3b surrounding the opening at the top of the capsule.
[0105] The open bottom 1b is composed of a frustoconical crown 11b joined to the side wall 2b and surrounding the circular central opening 12b of the bottom. This opening within the crown 11b is occupied by cross brace 13 composed of a hub 131 with branches 132 that connect it to the frustoconical crown 11b. The bottom edge 111b of the frustoconical crown 11b, which is also the interior edge bounding the opening 12b, and the cross brace 13b partially define a plane.
[0106] The inwardly-curved branches 132 connected to the rear of the frustoconical crown 11b are equally distributed around the axis XX of the capsule. The branches 132b are preferably radial.
[0107] The branches 132b of the hub are inwardly curved so as to enter the volume within the capsule and be positioned at a distance from the plane of the bottom that is sufficient to prevent the studs 210 of the machine's piston 200 are not likely to touch either of the branches 132, in accordance with the random orientation of the capsule placed in the machine (see
[0108] The upper edge of the frustoconical side wall 2b is connected to a rim 3b, of which the upper face 31b is smooth. The bottom face is surrounded by a rigidifying crown 32b beyond the exterior crown 33b itself surrounding the sealing lips 34b interoperating with the sealing system of the machine's piston 210.
[0109] The cross brace 13 is used for the injection of the plastic into the capsule's mold; the hub 131 corresponds to the point of arrival of plastic in the mold, which is then distributed by the branches 132 towards the frustoconical crown 11b and the side wall 2b to the rim 3b. The branches 132 are regularly oriented around the axis of revolution XX, and their cross-section is appropriate to allow the passage of the plastic under pressure, so that it arrives easily at the locations most distant from the injection point, in the sealing lips of the bottom of the capsule's rim 3b.
[0110] The interior surface of the frustoconical wall 2b incorporatesnear the bottombrackets 21b of triangular cross-section with, on the bottom, a bearing surface 211b. The bearing surface 211b forms a plane perpendicular to the axis XX, to accommodate the bottom edge 22b of the frustoconical wall 2b of a nested capsule, so that its bottom 1b is located above the inwardly-curved branches 132 of the capsule within which it is positioned, and so on.
[0111]
[0112] The label foil 23 covering the side wall 2b is, as already stated, an aluminum foil advantageously embellished with decorative printingpersonalized where appropriatethat also contains information such as the origin, a production number, a date, or other information about the content of the capsule.
[0113] The label foil 23 is incorporated into the frustoconical wall 2 at the moment of injection molding. For this, it is placed in the cavity of the injection mold, and the plastic is then injected to produce the capsule and also render the label foil integral with the frustoconical wall of the capsule.
[0114] The membrane seal 14 covering the bottom 1b is positioned after the injection of the capsule, because the opening 12b at the bottom enables the positioning of the movable parts of the injection mold, which are not illustrated. The membrane seal 14 is then heat-sealed to the frustoconical crown 11b.
[0115] The flat membrane seal 14which is preferably embossedis folded against its central disc 141 and its ring-shaped edge 142 is pressed against the frustoconical crown 11b, to connect with the label foil 23 covering the side wall 2b. The circular disc 141 covers the opening 12b of the bottom, and presses against the bottom surface of the hub 131.
[0116] The membrane seal 4b covering the top is positioned and secured to the rim 3b once the capsule has been filled with product.
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[0121] The references used in the description will be simplified in the claims, and are restricted to the numeric part only.
PARTS LIST OF PRINCIPAL COMPONENTS
(Without the Literal References)
[0122] 100 Capsule [0123] 1 Bottom of capsule [0124] 11 Interior crown/frustoconical crown [0125] 111 Interior rim/bottom edge [0126] 112 Frustoconical crown [0127] 113 Flat exterior surfaces [0128] 12 Central opening [0129] 13 Cross brace [0130] 131 Hub [0131] 132 Branch [0132] 14 Interior membrane seal of bottom [0133] 141 Edge of the membrane seal [0134] 142 Central disc [0135] 2 Frustoconical side wall [0136] 21 Bracket [0137] 211 Bearing surfaces [0138] 22 Bottom edge [0139] 23 Label/foil label [0140] 231 Printed surfaces [0141] 232a,b Edges of the label [0142] 3 Rim of the capsule [0143] 31 Upper surface [0144] 32 Rigidifying crown [0145] 33 Exterior crown [0146] 34 Sealing lips [0147] 4 Membrane seal of capsule top [0148] 200 Injection mold [0149] 210 Cavity [0150] 211 Bottom [0151] 212A Frustoconical surface [0152] 250 Core [0153] 251 Top of core [0154] 2A Gap [0155] 12A Relief of bottom of the cavity [0156] 21A Hollow [0157] 300 Piston [0158] 310 Stud [0159] 22A Peripheral relief [0160] 112A Frustoconical surface