METHOD FOR PROVIDING A FLUID SUPPLY DEVICE AND USE THEREOF
20190049922 ยท 2019-02-14
Inventors
Cpc classification
G05B19/4099
PHYSICS
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/1076
PERFORMING OPERATIONS; TRANSPORTING
G05B2219/49023
PHYSICS
G05B2219/35079
PHYSICS
B33Y50/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Method for providing a fluid feeding device, which is designed specifically for use in a machining zone of a machine tool in order to deliver a fluid in the direction of an area of interaction between a tool and a workpiece, comprising the following steps: a. computer-aided definition of the 3-dimensional configuration of the machining zone, taking into account the workpiece and the tool that is to be used for machining the workpiece in the machining zone of the machine tool, b. computer-aided definition of the 3-dimensional form and the position of at least one specifically adapted outlet nozzle (251) of the fluid feeding device, with the inclusion of information that was defined in step a., c. provision of a data record that describes the 3-dimensional form of this outlet nozzle (251), d. use of the data record to produce this outlet nozzle (251) by means of a numerically controlled production process (200).
Claims
1. A method of making a fluid supply device, for use in a machining zone of a machine tool to discharge a fluid in a direction of an interaction region between a tool and a workpiece, comprising the following steps: a. generating a computer-assisted definition of a 3-dimensional configuration of the machining zone based on the workpiece and the tool for machining the workpiece in the machining zone of the machine tool, b. generating a computer-assisted definition of a 3-dimensional shape and a position of at least one outlet nozzle of the fluid supply device using information defined in step a., c. generating a dataset defining the 3-dimensional shape of the at least one outlet nozzle, d. manufacturing the at least one outlet nozzle using the dataset and using a numerically controlled manufacturing method.
2. The method according to claim 1, wherein the numerically controlled manufacturing method comprises a material-depositing method.
3. The method according to claim 1, wherein step b. further includes using a static and a dynamic relative position of the workpiece and the tool.
4. The method according to claim 3, wherein step b. further includes performing a collision ascertainment to define the 3-dimensional shape of the outlet nozzle such that a collision does not occur in the machining zone during a use of the outlet nozzle.
5. The method according to claim 3, wherein step b. further includes performing a flow observation to define the 3-dimensional shape of the outlet nozzle such that the fluid can be discharged as a direct fluid jet in the direction of the interaction region between the tool and the workpiece.
6. The method according to claim 1, further including selecting at least one blank of an outlet nozzle from one or more of a storage medium or via a communication connection, and wherein, in step d., the at least one blank is introduced into a manufacturing machine and adapted or supplemented by the numerically controlled manufacturing method.
7. The method according to claim 1, wherein steps a. to c. are performed by a computer or the machine tool, and further including transferring the dataset to a manufacturing machine located remotely from the computer or the machine tool.
8. The method according to claim 1, further including providing the outlet nozzle with an identifier adapted for use in installing the outlet nozzle.
9. (canceled)
10. A method according to claim 2, wherein the material-deposting method comprises a 3D printing method.
11. A fluid supply device comprising: at least one outlet nozzle configured for use in a machining zone of a machine tool and to discharge fluid in a direction of an interaction region between a tool and a workpiece, and made by a process comprising the steps of: a. generating a computer-assisted definition of a 3-dimensional configuration of the machining zone based on the workpiece and the tool for machining the workpiece in the machining zone of the machine tool, b. generating a computer-assisted definition of the 3-dimensional shape and a position of at least one outlet nozzle of the fluid supply device using information defined in step a., c. generating a dataset defining the 3-dimensional shape of the at least one outlet nozzle, d. manufacturing the at least one outlet nozzle using the dataset and using a numerically controlled manufacturing method.
Description
DRAWINGS
[0037] The figures are described coherently and comprehensively. Exemplary embodiments of the invention are described in greater detail hereafter with reference to the drawings.
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DETAILED DESCRIPTION
[0050] Terms, which are also used in relevant publications and patents, are used in conjunction with the present description. However, it is to be noted that the use of these terms is merely to serve for better comprehension. The inventive concepts and the scope of protection of the patent claims are not to be restricted in the interpretation by the specific selection of the terms. The invention may be readily transferred to other term systems and/or technical fields. The terms are to be applied accordingly in other technical fields.
[0051] This relates here to the cooling and/or lubricating in conjunction with a chip-removing method for machining workpieces 30. In particular, the chip-removing method relates to the machining of metal workpieces 30, for example, gearwheels, shafts, clutch parts, and the like.
[0052] The method of the invention is especially designed for use in the environment of a machine tool 100, in which a component/workpiece 30 is machined by removing chips. An exemplary machine tool 100 is shown with its essential elements in
[0053] The invention is used, for example, in conjunction with machine tools 100, which are equipped with a CNC-controlled tool axis R1 and a CNC-controlled workpiece axis R2. The machine tool 100 shown in
[0054] The mentioned axes are, for example,
[0055] a linear axis X, which executes vertical movements of a tool carrier 101 in relation to a machine bed 102;
[0056] a linear axis Y, which executes first horizontal movements of the tool carrier 101 in relation to the machine bed 102;
[0057] a linear axis Z, which executes second horizontal movements of the tool carrier 101 in relation to the machine bed 102, wherein the first horizontal movements extend perpendicularly to the second horizontal movements;
[0058] a pivot axis C, which executes a pivot movement of a workpiece spindle 103 and a workpiece 30 fastened (for example, chucked) thereon about a horizontal axis R3;
[0059] an axis of rotation B, which executes a rotational movement of the workpiece spindle 103 and the workpiece 30 mounted thereon about the workpiece axis R2;
[0060] an axis of rotation A1, which executes a rotational movement of a tool spindle 21 and a tool 20 mounted thereon about the tool axis R1.
[0061] These movements are taken into consideration when defining the dynamic relative position of the workpiece and the tool.
[0062] Moreover, the machine tool 100 comprises a fluid supply device 50, which discharges a fluid under pressure through at least one outlet nozzle 51 in the direction of a machining zone BZ. The fluid supply device 50 is not shown in
[0063] To be able to ensure a high delivery power and a short delivery distance, the invention preferably uses a fixedly installable fluid supply device 250 instead of flexible lines and gooseneck-type pivotable outlet nozzles. It is more complex to always set flexible lines exactly identically. A configuration having fixed ring line 53 (see, for example,
[0064] Details of a conventional fluid supply device 50 can be inferred from
[0065] The fluid supply device 50 or 250, respectively, is typically seated on the tool carrier 101 and moves in solidarity with it. I.e., the fluid supply device 50 or 250, respectively, follows the movements in the 3-dimensional space which the tool 20 executes, wherein the fluid supply device 50 or 250, respectively, does not rotate with the tool spindle 21 and the tool 20. It can be seen in
[0066] It can accordingly be seen in
[0067] The term outlet nozzle 251 is used as follows here. It can be a complete nozzle, which can be coupled to a (ring) line 53 or another line (for example, a hose or pipe), or it can be the end section of a complete nozzle. In the latter case, the end section (also called the nozzle head here) is preferably designed for coupling to a nozzle base in all embodiments. Such a nozzle base can be able to be coupled in all embodiments to a (ring) line 53 or to another line (for example, a hose or pipe).
[0068] The outlet nozzles 251 of the invention are preferably high-pressure nozzles which are especially designed for discharging coolant liquid and/or lubricant liquid. This liquid/these liquids is/are generally referred to as fluid here.
[0069] In all embodiments (for example, as a nozzle base), the outlet nozzles 251 can have a tapering, self-sealing screw-in thread on the entry side (called docking point 252). In all embodiments, a standardized screw-in thread, press-in socket, or plug or screw coupling 259 is preferably used, so that the same interface can always be used for coupling on the outlet nozzles 251.
[0070] The end section (nozzle head 260) can preferably be designed in all embodiments such that it discharges a fixed fluid jet, or it atomizes or fans out the fluid during the exit from the outlet nozzle 251. Software SW (see also
[0071] The method of the invention can be decomposed into multiple partial steps, which are identified hereafter with the letters a., b., c. etc., wherein this designation does not necessarily also correspond to the chronological sequence of the individual steps, as they are finally executed.
[0072] More precise statements on the individual steps are made hereafter, wherein the corresponding letters are also used here, without interpreting this as restrictive.
[0073] Step a.: In this step, with the assistance of a computer (for example, using the computer 150 and/or a CPU of the machine tool 100), the 3-dimensional configuration of the machining zone BZ is defined in consideration of the workpiece 30 and the tool 20. The mentioned machining zone BZ is the space of the machine tool 100 which is to be used for machining the workpiece. The machining zone BZ is identified with an arrow in
[0074] In the scope of step a., the definition of the machining zone BZ can be loaded from a memory in all embodiments. In this case, all important specifications were already ascertained beforehand and saved in the memory, to be able to retrieve them later.
[0075] In the scope of step a., however, the definition of the machining zone BZ can also take place computer-controlled step-by-step in all embodiments. This can be performed, for example, such that the user of the software SW has selection options offered on a display screen and/or by the user having to perform inputs on a display screen. In this manner, for example, the tool 20 can be defined, which is to be used, the workpiece 30 can be defined, and the machine type of the machine tool 100 can be established. The software SW can then ascertain the required information for the definition of the machining zone BZ from these specifications.
[0076] The machining zone BZ can be defined in all embodiments, for example, in a coordinate reference system or it can be defined, for example, as a point cloud.
[0077] During the definition of the machining zone BZ, the relative movements of tool 20 and workpiece 30 can already also be taken into consideration (for this purpose, for example, a collision observation can be carried out in a partial step). In this case, the definition of the machining zone BZ describes the available region of the 3-dimensional space which is available for the arrangement of the elements of the fluid supply device 250.
[0078] Step b.: This step relates to the computer-assisted definition of the 3-dimensional shape and the position of at least one specifically adapted outlet nozzle 251 of the fluid supply device 250. In this step b., information is used which was previously defined in step a. I.e., the 3-dimensional shape and the position of the outlet nozzle 251 to be manufactured is fitted by computer (virtually) into the available region of the 3-dimensional space of the machining zone BZ.
[0079] The concept of computer-assisted definition is also referred to as modeling. The computer-assisted definition can take place, for example, by means of the software SW, which is executed on the computer 150 (see
[0080] Preferably, in all embodiments, the shape of an outlet nozzle 251 is established by a sufficiently fine grid and provided as a dataset [DS] during the computer-assisted definition. The brackets are to express that the data of the dataset [DS] can be coded in a suitable form (for example, according to a communication or printing protocol).
[0081] The more finely the grid is defined, the finer the surface of the outlet nozzle 251 to be manufactured will finally be.
[0082] Step b. preferably supplies a dataset [DS] in all embodiments, which is compatible with commercially available machines and CAD programs. The (re-)usability of the dataset [DS] even in other machines and programs is thus ensured. Thus, for example, a representation of the just-modeled outlet nozzle 251 can be displayed on a display screen, to enable the user to perform a visual plausibility check. The display screen can be connected, for example, to the computer 150 and/or the machine tool 100.
[0083] The term dataset is used here as follows. The dataset [DS] contains the corresponding specifications which are necessary to machine a desired outlet nozzle 251 in a numerically-controlled manufacturing machine 200 (for example, proceeding from a blank RH1, RH2) or to completely manufacture it. I.e., the dataset [DS] is used more or less as a medium for the geometry transfer from a computer 150 or a machine tool 100, in which step b. is carried out, to a machine 200, in which step d. is carried out.
[0084] In all embodiments, the dataset [DS] comprises at least the geometry information of the modeled outlet nozzle 251 and in all embodiments it can comprise additional items of material information and/or color information.
[0085] In all embodiments, the dataset [DS] preferably defines the outlet nozzle 251 as a closed body, which can be manufactured layer by layer in an error-free manner in a material-constructing method (also called an additive manufacturing process).
[0086] In all embodiments, the dataset [DS] preferably defines the outlet nozzle 251 as a 3-dimensional object which is described by a closed envelope, which can consist, for example, of oriented (triangular) facets. Thus, for example, curved surfaces are approximated by polyhedrons. All surfaces from which the body of the outlet nozzle 251 is constructed are to fit together without gaps and overlaps. All details have to be completely modeled as the body and fused with the adjacent surfaces.
[0087] Step c.: This step relates to the provision of the dataset [DS], which describes the 3-dimensional shape of an outlet nozzle 251 to be manufactured. The provision can take place, for example, in all embodiments by saving the dataset [DS] at the end of step b. in a (buffer) memory, to then be retrieved therefrom (later) by a machine 200.
[0088] The provision can take place, for example, in all embodiments by transforming the raw data DS of the dataset into a suitable data format [DS].
[0089] The provision can take place, for example, in all embodiments by transferring the raw data DS and/or the dataset [DS] to a further process or further software.
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[0091] Step d.: This step relates to the use of the dataset [DS] in order to produce an outlet nozzle 251 by means of a numerically controlled manufacturing method.
[0092] In all embodiments, a material-depositing method is preferably used as the numerically-controlled manufacturing method. 3D printing methods are particularly preferred. In
[0093] The use of a 3D printer as the material-depositing machine 200 has the advantage that it can manufacture multiple individual objects simultaneously, even if these objects are interlocked. Moreover, 3D printing has the advantage that the complex production of molds and the changing of molds is dispensed with. A 3D printing method can therefore (in most cases) be operated automatically and without manual intervention. Present 3D printers furthermore have the advantage that they can manufacture complex 3-dimensional molds, which are not producible, for example, using existing milling centers.
[0094] 3D printers are becoming more and more precise and can even print using multiple colors or materials. The typical datasets (for example, the Stereolithography Format; STL), cannot depict different materials and colors. If a machine 200 is thus to be used for manufacturing, which can process different materials and colors, in all embodiments, a dataset [DS] should thus be used, which also includes items of color and material information. For this purpose, in all embodiments, for example, the additive manufacturing file format (AMF) or the 3MF format can be used.
[0095] Materials which can be used in the scope of the invention in all embodiments are plastics, artificial resins, ceramics, and metals, and also combinations of two or more of these materials.
[0096] In order to withstand the printing procedure, the removal from the powder bath, the dusting, and the infiltration, a model has to be designed as correspondingly robust. For objects which are to be produced using a 3D printer, the minimum thickness for nonbearing elements is preferably 1 mm in all embodiments. Elements having light load should be approximately twice as thick. The minimum thickness of the main structures of the body of the outlet nozzle 251 should be thicker, since the outlet nozzle 251 is under fluid pressure and has fluid flow through it.
[0097] In
[0098] Reference is made hereafter to
[0099] Reference is made hereafter to
[0100] In
[0101] The individually manufactured outlet nozzles 251 of the invention are preferably distinguished in that they are integral. I.e., the outlet nozzles 251 of the invention preferably consist in all embodiments of only one part, which can have been manufactured from different materials, however (depending on the method).
[0102] The outlet nozzles 251 of the invention can also comprise a blank (for example, RH1 or RH2) in all embodiments, which was selected, for example, in a partial step of step b. (see also
[0103] The blank (for example, RH1 or RH2) can comprise, in all embodiments, for example, the (standardized) elements (for example, an internal or external thread, or a plug or screw coupling 259), which are designed for connecting (coupling) the outlet nozzle 251 to a ring line 253 or to another line. In this case, the blank (for example, RH1 or RH2) is modified by the numerically controlled manufacturing method in step d. (for example, by CNC-controlled milling) or the blank (for example, RH1 or RH2) is introduced into a material-depositing machine 200 and provided with additional material (see also
[0104] Further details of the invention will be explained on the basis of
[0105] In the embodiment shown in
[0106] The 3-dimensional shape and position of a specifically adapted outlet nozzle 251 is now defined in step b. with computer assistance. This can be carried out by the software SW, as shown in
[0107] It is furthermore schematically indicated in
[0108] A further embodiment of an outlet nozzle 251 is schematically indicated in
[0109] The method for providing a fluid supply device 250, which is especially designed for use in a machining zone BZ of a machine tool 100, preferably comprises the following steps:
[0110] a. computer-assisted definition of the 3-dimensional configuration of the machining zone BZ in consideration of the workpiece 30 and the tool 20, which is to be used for machining the workpiece 30 in the machining zone BZ of the machine tool 100,
[0111] b. computer-assisted definition of the 3-dimensional shape in the position of at least one specifically adapted outlet nozzle 251 of the fluid supply device 250 with incorporation of information which was defined in step a.,
[0112] c. providing a dataset (DS; [DS]), which describes the 3-dimensional shape of this outlet nozzle 251,
[0113] d. using the dataset (DS; [DS]), in order to produce this outlet nozzle 251 by means of a numerically controlled manufacturing method (for example, in a material-depositing machine 200 and/or in a material-removing machine 300).
[0114] Specifically, the method can comprise the following partial steps/processes in all embodiments, as shown in
[0115] After the start of a corresponding (software) application (step S1) on a computer 150 or in the machine 100, the user, for example, can be requested to input information or to select information (step S2). Instead, this step S2 can also take place automatically (for example, in that the corresponding information is available to the machine 100 in other ways).
[0116] The actual definition of the machining zone BZ then follows (step S3). Step S3 is preferably carried out automatically, wherein (depending on the embodiment) static and/or dynamic collision information can be taken into consideration.
[0117] The data DA thus obtained can optionally be (temporarily) stored in step S4. The data DA thus obtained are provided for the sixth step (step S5).
[0118] In the scope of the sixth step, both the shape and also the position of the outlet nozzle 251 to be manufactured are defined (ascertained by computer). In the scope of the sixth step, inter alia, the information is taken into consideration which was provided in step S5. If the outlet nozzle 251 is to be fastened on a ring line 253, the position can thus comprise, for example, a port number (for example, P1 to P12) and an angle specification. In the example in
[0119] As already mentioned, the 3-dimensional shape of the outlet nozzle 251 can be defined, for example, by a closed-surface body, which is composed of a large number of small facets. Finally, the definition of the 3-dimensional shape can supply, for example, a dataset DS (step S8).
[0120] The 3-dimensional shape which was ascertained is codified in the dataset DS or it is defined by the dataset DS. Step S8 corresponds to the step of providing the dataset DS. This dataset DS can be provided in the present form for further use or it can be converted, for example, into another format [DS] (step S9). Step S9 is optional.
[0121] Step S10 represents the provision of the dataset DS or [DS]. The numerically controlled manufacturing method 200 and/or 300 begins at the corresponding point in the flow chart of
[0122] Preferably, in all embodiments, the position (for example, in the form of the dataset DA1) is also used in the ninth step, specifically to provide the outlet nozzle 251 with corresponding information. In
[0123] In this example, the dataset DS or [DS] thus does not only comprise the data on the shape of the outlet nozzle 251, but rather also specifications on the inscription or identification of the outlet nozzle 251.
TABLE-US-00001 List of reference signs tool 20 tool spindle 21 workpiece/component to be machined 30 fluid supply device 50 outlet nozzle 51 docking point 52 ring line 53 line piece 54 screw connection 55 knee element 56 line piece 57 screw connection 58 plug or screw coupling 59 nozzle head 60 union nut 61 external thread 62 machine tool 100 tool carrier 101 machine bed 102 workpiece spindle 103 computer 150 memory 151 memory access/bus 152 arrow 153 material-depositing machine 200 (print) head 201 means for moving the (print) head 202 region 203 interface 204 outlet nozzle 251 docking point 252 line section 254 knee section 256 line section 257 plug or screw coupling 259 nozzle head 260 external thread 262 nozzle slot 263 machining zone BZ pivot axis C computerized numerical control CNC data DA, DA1 raw data DS data set [DS] communication connections K1, K2, K3, K4 port number P1-P12 tool axis R1 workpiece axis R2 horizontal axis R3 blanks RH1, RH2 method steps S1, S2, S3, etc. step a. Sa step b. Sb step c. Sc step d. Sd software (module) SW linear axis X linear axis Y linear axis Z rotational movement of the tool 1 rotational movement of the workpiece 2