CONTACT CHARGING SYSTEM, POWER FEEDING DEVICE, POWER RECEIVING DEVICE, AND CONTACT CHARGING METHOD

Abstract

Provided are a contact charging system, a power feeding device, a power receiving device, and a contact charging method that prevent damage to a power feeding terminal and a power receiving terminal, even when the charging power is high power. When charging a high-voltage battery, a power feeding-side motor or a power receiving-side motor is rotated in a state with a power feeding terminal and a power receiving terminal pressed against each other, and power is thereby transmitted from one of the power feeding terminal and the power receiving terminal to the other. In a state with both the power feeding terminal and the power receiving terminal rotated in this manner, electric power is supplied from the power feeding terminal to the power receiving terminal.

Claims

1. A contact charging system for charging a power storage of a power receiving device by supplying electric power from a power feeding terminal of a power feeding device to a power receiving terminal of the power receiving device, wherein the power feeding terminal and the power receiving terminal are both rotatable, the contact charging system further includes a rotational power mechanism that rotates either one of the power feeding terminal and the power receiving terminal, and when the power storage is charged, electric power is supplied from the power feeding terminal to the power receiving terminal while both the power feeding terminal and the power receiving terminal rotate with motive power being transmitted from either one of the power feeding terminal and the power receiving terminal to the other one due to rotation of the rotational power mechanism in a state in which the power feeding terminal and the power receiving terminal are pressed against each other.

2. The contact charging system according to claim 1, wherein the power feeding terminal and the power receiving terminal each include a pair of terminals, the pair of terminals of either one of the power feeding terminal and the power receiving terminal are on a same axis, and the rotational power mechanism rotates the pair of terminals of either one of the power feeding terminal and the power receiving terminal about the axis.

3. The contact charging system according to claim 2, further comprising: brushes that are in contact with the pair of terminals of either one of the power feeding terminal and the power receiving terminal and that are connected with a wire line of either one of the power feeding terminal and the power receiving terminal.

4. The contact charging system according to claim 1, further comprising: a controller that controls a timing of starting up the rotational power mechanism a timing of applying voltage to the power feeding terminal.

5. The contact charging system according to claim 4, wherein the controller applies voltage to the power feeding terminal after elapse of a predetermined time since starting up of the rotational power mechanism.

6. The contact charging system according to claim 4, further comprising: a detector that detects a contact between the power feeding terminal and the power receiving terminal, wherein the controller drives the rotational power mechanism and applies voltage to the power feeding terminal when a contact between the power feeding terminal and the power receiving terminal is detected by the detector.

7. The contact charging system according to claim 1, wherein the power receiving device is included in an electric vehicle, the power receiving terminal is provided inside the electric vehicle, and the power receiving terminal and the power feeding terminal are enclosed by a cover while the power feeding terminal and the power receiving terminal are in a state of being in contact with each other.

8. A power feeding device comprising: a power feeding terminal that supplies electric power to an external power receiving device, wherein the power feeding terminal is rotatable about a rotation shaft, and the power feeding device further includes a rotational power mechanism that rotates the power feeding terminal about the rotation shaft.

9. A power receiving device comprising: a power receiving terminal to which electric power is input from an external power feeding device; and a power storage that stores the electric power, wherein the power receiving terminal is rotatable about a rotation shaft, and the power receiving device further includes a rotational power mechanism that rotates the power receiving terminal about the rotation shaft.

10. A contact charging method for charging a power storage of a power receiving device by bringing a power feeding terminal of a power feeding device and a power receiving terminal of the power receiving device into contact with each other and supplying electric power from the power feeding terminal to the power receiving terminal, wherein the power feeding terminal and the power receiving terminal are brought into contact with each other while either one of the power feeding terminal and the power receiving terminal is being rotated about a rotation shaft, and electric power is supplied from the power feeding terminal to the power receiving terminal.

11. The contact charging method according to claim 10, wherein in response to detection of proximity or contact between the power feeding terminal and the power receiving terminal, either one of the power feeding terminal and the power receiving terminal is rotated, after which supply of electric power from the power feeding terminal to the power receiving terminal is started.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0025] FIG. 1A is a plan view showing a contact charging system for electric vehicles to which the present invention is applied, FIG. 1B is a side view thereof, and FIG. 1C is a front view thereof;

[0026] FIG. 2 schematically shows an internal configuration of a power feeding device according to a first embodiment;

[0027] FIG. 3 schematically shows an internal configuration of a power receiving head according to the first embodiment;

[0028] FIG. 4 is a block diagram showing a configuration of a contact charging system according to the first embodiment;

[0029] FIG. 5 is a flowchart illustrating an operation of the contact charging system according to first and second embodiments;

[0030] FIG. 6 schematically shows the internal configuration of the power feeding device according to the second embodiment;

[0031] FIG. 7 schematically shows the internal configuration of the power receiving head according to the second embodiment;

[0032] FIG. 8 is a block diagram showing a configuration of the contact charging system according to the second embodiment;

[0033] FIG. 9 is a block diagram showing a configuration of the contact charging system according to a third embodiment;

[0034] FIG. 10 is a flowchart illustrating the operation of the contact charging system according to the third embodiment;

[0035] FIG. 11 schematically shows the internal configuration of the power feeding device according to a fourth embodiment;

[0036] FIG. 12 is a plan view showing the contact charging system according to a fifth embodiment;

[0037] FIG. 13 is a front view showing the contact charging system according to a sixth embodiment;

[0038] FIG. 14 schematically shows the internal configuration of a power feeding head according to the sixth embodiment; and

[0039] FIG. 15 schematically shows the internal configuration of the power receiving device according to the sixth embodiment.

DESCRIPTION OF EMBODIMENTS

[0040] The present invention will be now described in detail by illustrating preferred embodiments with reference to the accompanying drawings. In the drawings, components are depicted with deformation. In addition, for the sake of illustration, the following description specifically uses the orientations of upper and lower. The orientation of installation is however not limited for the devices according to the present invention.

1. Configuration of Contact Charging System 10

[0041] Using FIGS. 1A, 1B, and 1C, the configuration of a contact charging system 10 is described. The contact charging system 10 is composed of an electric vehicle 12 as a power receiving device and a power feeding device 30 installed externally to the electric vehicle 12.

[0042] The electric vehicle 12 contains an electric motor 106 (see FIG. 4) for propelling the vehicle, such as a driving motor, and a high-voltage battery 102 (see FIG. 4) that supplies electric power to the electric motor 106. The electric vehicle 12 may be an electric automobile, a hybrid automobile with an internal combustion engine, or a fuel cell automobile with fuel cells.

[0043] The electric vehicle 12 is provided with a slide crank mechanism 14 having a power receiving head 28. The slide crank mechanism 14 has a first spring damper 16, an actuator 20, a second spring damper 22, and an arm 24. The first spring damper 16 is positioned along a front-back direction P of the electric vehicle 12, and one end of the first spring damper 16 is fixed to the electric vehicle 12. The first spring damper 16 has a slide rail 18. The slide rail 18 is provided with the actuator 20. The actuator 20 moves forward P1 or backward P2 along the slide rail 18 in accordance with a driving signal sent from a control device (not shown). One end of the second spring damper 22 is attached to the actuator 20 in a rotatable manner. The other end of the second spring damper 22 is attached substantially at a middle part of the arm 24 in a rotatable manner. One end of the arm 24 is supported on the electric vehicle 12 via a spindle 26 in a rotatable manner. The other end of the arm 24 has a power receiving head 28. Instead of the arm 24, a cable with the power receiving head 28 may be provided.

[0044] The slide crank mechanism 14 operates as follows. When the actuator 20 is located on the rear side of the slide rail 18, the arm 24 is accommodated in the electric vehicle 12. When the actuator 20 moves forward P1 from this position, the arm 24 is pushed to the lateral side by the second spring damper 22. This causes the power receiving head 28 to move in Q1 direction about the spindle 26. When a power feeding terminal 36 (see FIG. 2) and a power receiving terminal 84 (see FIG. 3) come into contact with each other, the second spring damper 22 generates pressing force between the power feeding terminal 36 and the power receiving terminal 84. In contrast, when the actuator 20 moves backward P2, the arm 24 is pulled to the side of the electric vehicle 12 by the second spring damper 22. This causes the power receiving head 28 to move in Q2 direction about the spindle 26.

[0045] The power feeding device 30 is installed in a parking space or a dedicated charging space for the electric vehicle 12. When the power receiving head 28 comes into contact with the power feeding device 30, charging from the power feeding device 30 to the electric vehicle 12 is started.

2. First Embodiment

[0046] Using FIGS. 2 to 4, the power feeding device 30 and the power receiving head 28 used in the contact charging system 10 according to the first embodiment are described. In the first embodiment, in charging of the high-voltage battery 102, a feeding-side motor 38 is rotated in a state in which the power feeding terminal 36 and the power receiving terminal 84 are pressed against each other, thereby transmitting motive power from the power feeding terminal 36 to the power receiving terminal 84 to cause both the power feeding terminal 36 and the power receiving terminal 84 to rotate.

[2.1. Configuration of Power Feeding Device 30]

[0047] Using FIGS. 2 and 4, the configuration of the power feeding device 30 is described. The power feeding device 30 according to the first embodiment includes the power feeding terminal 36 having a pair of terminals capable of rotating about a first rotation shaft (a first upper rotation shaft 52, a first lower rotation shaft 56), namely a positive power feeding terminal 32 and a negative power feeding terminal 34, and the feeding-side motor 38 for rotating the positive power feeding terminal 32 and the negative power feeding terminal 34 about the first rotation shaft. More specifically, the power feeding device 30 is configured as follows.

[0048] On a seat 40, a wall member 42 is provided so as to stand substantially vertically. A first support 44, a second support 46, and a motor support 48 are provided on the wall member 42 in this order from top to bottom such that the first support 44, the second support 46, and the motor support 48 are substantially parallel with the seat 40. The first support 44 has an upper bearing 50 and rotatably supports the first upper rotation shaft 52, which has insulating properties, via the upper bearing 50. The second support 46 has a lower bearing 54 and rotatably supports the first lower rotation shaft 56, which has insulating properties, via the lower bearing 54. The motor support 48 supports the feeding-side motor 38.

[0049] The positive power feeding terminal 32 is made from an electrically conductive material such as metal, and has an external contact portion 32a substantially in the shape of a truncated cone and an internal contact portion 32b substantially in the shape of a cylinder. The positive power feeding terminal 32 is integrally formed such that the bottom of the truncated cone of the external contact portion 32a is joined with one end of the internal contact portion 32b. Similarly, the negative power feeding terminal 34 is made from an electrically conductive material such as metal, and has an external contact portion 34a substantially in the shape of a truncated cone and an internal contact portion 34b substantially in the shape of a cylinder. The negative power feeding terminal 34 is integrally formed such that the bottom of the truncated cone of the external contact portion 34a is joined with one end of the internal contact portion 34b.

[0050] The positive power feeding terminal 32 and the negative power feeding terminal 34 are positioned such that the upper surface of the truncated cone of the external contact portion 32a and the upper surface of the truncated cone of the external contact portion 34a face each other. Then, by attachment of an insulating linking member 58 between the external contact portion 32a and the external contact portion 34a, the positive power feeding terminal 32 and the negative power feeding terminal 34 are linked together. To the internal contact portion 32b of the positive power feeding terminal 32, one end of the first upper rotation shaft 52 is attached. Similarly, to the internal contact portion 34b of the negative power feeding terminal 34, one end of the first lower rotation shaft 56 is attached. The first lower rotation shaft 56 is linked with an output shaft of the feeding-side motor 38. The first upper rotation shaft 52, the first lower rotation shaft 56, and the linking member 58 are positioned on the same axis. With such a configuration, the first lower rotation shaft 56, the negative power feeding terminal 34, the linking member 58, the positive power feeding terminal 32, and the first upper rotation shaft 52 are linked to the output shaft of the feeding-side motor 38. Then, when the feeding-side motor 38 rotates, the positive power feeding terminal 32 and the negative power feeding terminal 34 rotate.

[0051] A positive brush 60 is in contact with a partial outer periphery of the internal contact portion 32b of the positive power feeding terminal 32, and a negative brush 62 is in contact with a partial outer periphery of the internal contact portion 34b of the negative power feeding terminal 34. The positive brush 60 and the negative brush 62 are electrically connected by harnesses 64, 66, respectively, with a contactor 68 attached to the wall member 42. The contactor 68 is electrically connected with an external power source PW (see FIG. 4) over a cable 70.

[0052] A recess 74 is formed in the front of a cover 72 of the power feeding device 30 (the right-hand side in FIG. 2). The recess 74 has two openings formed therein such that a part of the external contact portion 32a of the positive power feeding terminal 32 and a part of the external contact portion 34a of the negative power feeding terminal 34 are exposed to the outside from the openings, respectively. In addition, a feeding-side proximity sensor 76 is provided somewhere in the recess 74, herein, between the positive power feeding terminal 32 and the negative power feeding terminal 34. The feeding-side proximity sensor 76 may instead be provided at a position opposite the power receiving head 28. The feeding-side proximity sensor 76 may be a proximity switch or a touch sensor.

[0053] As shown by FIG. 4, the power feeding device 30 has a feeding-side controller 78. The feeding-side controller 78 receives a detection signal from the feeding-side proximity sensor 76. It also sends a command signal to the feeding-side motor 38 (including a driver thereof) and the contactor 68.

[2.2. Configurations of Power Receiving Head 28 and Electric Vehicle 12]

[0054] Using FIGS. 3 and 4, the configurations of the power receiving head 28 and the electric vehicle 12 are described. The power receiving head 28 according to the first embodiment includes the power receiving terminal 84 having a positive power receiving terminal 80 and a negative power receiving terminal 82 which are capable of rotating about a second rotation shaft (a second upper rotation shaft 88, a second lower rotation shaft 90). More specifically, the power receiving head 28 is configured as follows.

[0055] An attachment member 79 is attached at the tip of the arm 24 (see FIG. 1A, for instance) via a bracket not illustrated. The attachment member 79 supports a supporting member 83 via a spring 81 so that the supporting member 83 is movable in the horizontal direction. As with the second spring damper 22 (see FIG. 1A, for instance), the spring 81 generates pressing force between the power feeding terminal 36 (see FIG. 2) and the power receiving terminal 84 in a state in which the power feeding terminal 36 and the power receiving terminal 84 are in contact with each other.

[0056] The positive power receiving terminal 80 is made from an electrically conductive material such as metal, and has an external contact portion 80a substantially in the shape of a truncated cone and an internal contact portion 80b substantially in the shape of a cylinder. The positive power receiving terminal 80 is integrally formed such that the bottom of the truncated cone of the external contact portion 80a is joined with one end of the internal contact portion 80b. Similarly, the negative power receiving terminal 82 is made from an electrically conductive material such as metal, and has an external contact portion 82a substantially in the shape of a truncated cone and an internal contact portion 82b substantially in the shape of a cylinder. The negative power receiving terminal 82 is integrally formed such that the bottom of the truncated cone of the external contact portion 82a is joined with one end of the internal contact portion 82b. During charging, the positive power receiving terminal 80 makes contact with the positive power feeding terminal 32 of the power feeding device 30, while the negative power receiving terminal 82 makes contact with the negative power feeding terminal 34 of the power feeding device 30.

[0057] The positive power receiving terminal 80 and the negative power receiving terminal 82 are positioned such that the other end of the internal contact portion 80b and the other end of the internal contact portion 82b face each other. Then, by attachment of an insulating linking member 86 between the internal contact portion 80b and the internal contact portion 82b, the positive power receiving terminal 80 and the negative power receiving terminal 82 are linked together. To the external contact portion 80a of the positive power receiving terminal 80, one end of the second upper rotation shaft 88 is attached. Similarly, to the external contact portion 82a of the negative power receiving terminal 82, one end of the second lower rotation shaft 90 is attached. The second upper rotation shaft 88, the second lower rotation shaft 90, and the linking member 86 are positioned on the same axis. With such a configuration, the second lower rotation shaft 90, the negative power receiving terminal 82, the linking member 86, the positive power receiving terminal 80, and the second upper rotation shaft 88 are linked together. The second upper rotation shaft 88 and the second lower rotation shaft 90 are rotatably supported by the supporting member 83.

[0058] A positive brush 92 is in contact with a partial outer periphery of the internal contact portion 80b of the positive power receiving terminal 80, and a negative brush 94 is in contact with a partial outer periphery of the internal contact portion 82b of the negative power receiving terminal 82. The positive brush 92 and the negative brush 94 are electrically connected with the high-voltage battery 102 (see FIG. 4) by harnesses 96, 98, respectively.

[0059] A cover 100 of the power receiving head 28 has two openings formed therein such that a part of the external contact portion 80a of the positive power receiving terminal 80 and a part of the external contact portion 82a of the negative power receiving terminal 82 are exposed to the outside from the openings, respectively.

[0060] As shown by FIG. 4, the electric vehicle 12 supplies electric power from the high-voltage battery 102 via a PCU 104 to the electric motor 106 for propelling the vehicle.

[2.3. Operation]

[0061] Using FIGS. 4 and 5, the operation of the contact charging system 10 according to the first embodiment is described. The electric vehicle 12 stops at a charging location near the power feeding device 30 and laterally extends the arm 24 (see FIG. 1A, for instance). As a result, the power receiving head 28 at the tip of the arm 24 is inserted into the recess 74 of the power feeding device 30 (see FIG. 2).

[0062] At step S1, the feeding-side proximity sensor 76 detects proximity (contact) between the power feeding terminal 36 provided on the power feeding device 30 and the power receiving terminal 84 provided on the power receiving head 28. Upon detection, the feeding-side proximity sensor 76 sends a detection signal to the feeding-side controller 78.

[0063] At step S2, the feeding-side controller 78 sends a startup signal to a driver of the feeding-side motor 38. The driver starts application of voltage to the feeding-side motor 38 in response to the startup signal. As a result, the feeding-side motor 38 starts up and also the positive power feeding terminal 32 and the negative power feeding terminal 34, linked by the linking member 58, rotate about the first rotation shaft (the first upper rotation shaft 52, the first lower rotation shaft 56; see FIG. 2). When the power feeding terminal 36 comes into contact with the power receiving terminal 84, frictional force acts between the two and the driving force of the feeding-side motor 38 is also transmitted to the power receiving terminal 84. Accordingly, the positive power receiving terminal 80 and the negative power receiving terminal 82 rotate about the second rotation shaft (the second upper rotation shaft 88, the second lower rotation shaft 90; see FIG. 3).

[0064] At step S3, the feeding-side controller 78 sends an energizing signal to the contactor 68. The contactor 68 closes a contact in response to the energizing signal to apply voltage to the power feeding terminal 36. The high-voltage battery 102 of the electric vehicle 12 is thereby charged. The feeding-side controller 78 preferably provides a time lag of a predetermined duration or longer between the timing of starting up the feeding-side motor 38 at step S2 and the timing of applying voltage to the power feeding terminal 36 at step S3. In this manner, voltage can be applied after placing both the power feeding terminal 36 and the power receiving terminal 84 into operation.

[0065] At step S4, the feeding-side controller 78 determines whether charging has been completed or not. Completion of charging may be determined by detecting a reduction in current value, for example. Alternatively, a predetermined charging time may be established and charging may be determined to be completed if the time elapsed since the application of voltage was started exceeds the predetermined charging time. If charging is not completed yet (step S4: NO), the flow returns to the process at step S3 to continue the application of voltage. If charging has been completed (step S4: YES), the flow proceeds to the process at step S5.

[0066] At step S5, the feeding-side controller 78 sends a cutoff signal to the contactor 68. The contactor 68 opens the contact in response to the cutoff signal to stop the application of voltage to the power feeding terminal 36.

[0067] At step S6, the feeding-side controller 78 sends a stop signal to the driver of the feeding-side motor 38. The driver stops the application of voltage to the feeding-side motor 38 in response to the stop signal. As a result, the feeding-side motor 38 stops and the rotation of the power feeding terminal 36 and the power receiving terminal 84 stops as well. The feeding-side controller 78 preferably provides a time lag of a predetermined duration or longer between the timing of stopping the application of voltage to the power feeding terminal 36 at step S5 and the timing of stopping the feeding-side motor 38 at step S6. In this manner, the operation of the power feeding terminal 36 and the power receiving terminal 84 can be stopped after stopping the application of voltage.

3. Second Embodiment

[0068] Using FIGS. 6 to 8, a power feeding device 30a and a power receiving head 28a used in a contact charging system 10a according to the second embodiment (see FIG. 1A, for instance) are described. In the second embodiment, in charging of the high-voltage battery 102, a receiving-side motor 110 is rotated in a state in which the power feeding terminal 36 and the power receiving terminal 84 are pressed against each other, thereby transmitting motive power from the power receiving terminal 84 to the power feeding terminal 36 to cause both the power feeding terminal 36 and the power receiving terminal 84 to rotate.

[3.1. Configuration of Power Feeding Device 30a]

[0069] Using FIGS. 6 and 8, the configuration of the power feeding device 30a is described. The power feeding device 30a according to the second embodiment includes the power feeding terminal 36 having a pair of terminals capable of rotating about the first rotation shaft (the first upper rotation shaft 52, the first lower rotation shaft 56), namely the positive power feeding terminal 32 and the negative power feeding terminal 34.

[0070] The configuration of the power feeding device 30a has many in common with that of the power feeding device 30 according to the first embodiment shown by FIGS. 2 and 4. Thus, for the power feeding device 30a shown by FIGS. 6 and 8, components that are common to the power feeding device 30 are given the same reference characters and are not described again. The power feeding device 30a shown by FIGS. 6 and 8 is different from the power feeding device 30 shown by FIGS. 2 and 4 in that the power feeding device 30a does not use the feeding-side motor 38.

[3.2. Configurations of the Power Receiving Head 28a and Electric Vehicle 12a]

[0071] Using FIGS. 7 and 8, the configurations of the power receiving head 28a and the electric vehicle 12a are described. The power receiving head 28a according to the second embodiment includes the power receiving terminal 84 having the positive power receiving terminal 80 and the negative power receiving terminal 82 which are capable of rotating about the second rotation shaft (the second upper rotation shaft 88, the second lower rotation shaft 90), and the receiving-side motor 110 for rotating the positive power receiving terminal 80 and the negative power receiving terminal 82 about the second rotation shaft.

[0072] The configurations of the power receiving head 28a and the electric vehicle 12a have many in common with those of the power receiving head 28 and the electric vehicle 12 according to the first embodiment shown by FIGS. 3 and 4. Thus, for the power receiving head 28a and the electric vehicle 12a shown by FIGS. 7 and 8, components that are common to the power receiving head 28 and the electric vehicle 12 are given the same reference characters and are not described again. The power receiving head 28a shown by FIG. 7 is different from the power receiving head 28 shown by FIG. 3 in that the power receiving head 28a has a receiving-side motor 110 and a receiving-side proximity sensor 112. The electric vehicle 12a shown by FIG. 8 is different from the electric vehicle 12 shown by FIG. 4 in that the electric vehicle 12a has a receiving-side controller 114 in addition to the power receiving head 28a.

[0073] The second lower rotation shaft 90 is linked with the output shaft of the receiving-side motor 110. With such a configuration, the second lower rotation shaft 90, the negative power receiving terminal 82, the linking member 86, the positive power receiving terminal 80, and the second upper rotation shaft 88 are linked with the output shaft of the receiving-side motor 110. Then, when the receiving-side motor 110 rotates, the positive power receiving terminal 80 and the negative power receiving terminal 82 rotate.

[0074] The receiving-side proximity sensor 112 is provided somewhere on the cover 100, herein, between the positive power feeding terminal 32 and the negative power feeding terminal 34. The receiving-side proximity sensor 112 may instead be provided at a position opposite the power feeding device 30a. The receiving-side proximity sensor 112 may be a proximity switch or a touch sensor.

[0075] As shown by FIG. 8, the electric vehicle 12a has the receiving-side controller 114. The receiving-side controller 114 receives a detection signal from the receiving-side proximity sensor 112. The receiving-side controller 114 receives also sends a command signal to the receiving-side motor 110 (including a driver thereof).

[3.3. Operation]

[0076] The processing flow of the contact charging system 10a according to the second embodiment is the same as the processing flow of the contact charging system 10 according to the first embodiment (FIG. 5). Thus, the operation of the contact charging system 10 according to the second embodiment is described using FIGS. 5 and 8. The electric vehicle 12a stops at a charging location near the power feeding device 30a and laterally extends the arm 24 (see FIG. 1A, for instance). As a result, the power receiving head 28a at the tip of the arm 24 is inserted into the recess 74 of the power feeding device 30a (see FIG. 6).

[0077] At step S1, the feeding-side proximity sensor 76 and the receiving-side proximity sensor 112 detect proximity (contact) between the power feeding terminal 36 provided on the power feeding device 30a and the power receiving terminal 84 provided on the power receiving head 28a. Upon detection, the feeding-side proximity sensor 76 sends a detection signal to the feeding-side controller 78. The receiving-side proximity sensor 112 sends a detection signal to the receiving-side controller 114.

[0078] At step S2, the receiving-side controller 114 sends a startup signal to the driver of the receiving-side motor 110. The driver starts application of voltage to the receiving-side motor 110 in response to the startup signal. As a result, the receiving-side motor 110 starts up and also the positive power receiving terminal 80 and the negative power receiving terminal 82, linked by the linking member 86, rotate about the second rotation shaft (the second upper rotation shaft 88, the second lower rotation shaft 90; see FIG. 7). When the power receiving terminal 84 comes into contact with the power feeding terminal 36, frictional force acts between the two and the driving force of the receiving-side motor 110 is also transmitted to the power feeding terminal 36. Accordingly, the positive power feeding terminal 32 and the negative power feeding terminal 34 rotate about the first rotation shaft (the first upper rotation shaft 52, the first lower rotation shaft 56; see FIG. 6).

[0079] At step S3, the feeding-side controller 78 sends an energizing signal to the contactor 68. The contactor 68 closes the contact in response to the energizing signal to apply voltage to the power feeding terminal 36. The high-voltage battery 102 of the electric vehicle 12 is thereby charged. The feeding-side controller 78 preferably provides a time lag of a predetermined duration or longer between the timing of starting up the receiving-side motor 110 at step S2 and the timing of applying voltage to the power feeding terminal 36 at step S3. In this manner, voltage can be applied after placing both the power feeding terminal 36 and the power receiving terminal 84 into operation.

[0080] At step S4, the feeding-side controller 78 determines whether charging has been completed or not. Completion of charging may be determined by detecting a reduction in current value, for example. Alternatively, a predetermined charging time may be established and charging may be determined to be completed if the time elapsed since the application of voltage was started exceeds the predetermined charging time. If charging is not completed yet (step S4: NO), the flow returns to the process at step S3 to continue the application of voltage. If charging has been completed (step S4: YES), the flow proceeds to the process at step S5.

[0081] At step S5, the feeding-side controller 78 sends a cutoff signal to the contactor 68. The contactor 68 opens the contact in response to the cutoff signal to stop the application of voltage to the power feeding terminal 36.

[0082] At step S6, the receiving-side controller 114 sends a stop signal to the driver of the receiving-side motor 110. For example, it send a stop signal when separation (non-contact) is detected by the receiving-side proximity sensor 112. The driver stops the application of voltage to the receiving-side motor 110 in response to the stop signal. As a result, the receiving-side motor 110 stops and the rotation of the power feeding terminal 36 and the power receiving terminal 84 stops as well.

4. Third Embodiment

[0083] In the third embodiment, a power feeding device 30b and an electric vehicle 12b are interconnected via wireless communication, and a command signal for applying voltage and a command signal for stopping voltage application are sent from the side of the electric vehicle 12b to the side of the power feeding device 30b.

[4.1. Configuration of Power Feeding Device 30b]

[0084] Using FIG. 9, the configuration of the power feeding device 30b is described. The configuration of the power feeding device 30b has many in common with that of the power feeding device 30a according to the second embodiment shown by FIG. 8. Thus, for the power feeding device 30b shown by FIG. 9, components that are common to the power feeding device 30a are given the same reference characters and are not described again. The power feeding device 30b shown by FIG. 9 is different from the power feeding device 30a shown by FIG. 8 in that the power feeding device 30b uses a feeding-side communication unit 120 and does not use the feeding-side proximity sensor 76. The feeding-side communication unit 120 receives a command signal sent from a receiving-side communication unit 122.

[4.2. Configuration of Electric Vehicle 12b]

[0085] Using FIG. 9, the configuration of the electric vehicle 12b is described. The configuration of the electric vehicle 12b has many in common with that of the electric vehicle 12a according to the second embodiment shown by FIG. 8. Thus, for the electric vehicle 12b shown by FIG. 9, components that are common to the electric vehicle 12a are given the same reference characters and are not described again. The electric vehicle 12b shown by FIG. 9 is different from the electric vehicle 12a shown by FIG. 8 in that the electric vehicle 12b uses a battery ECU 121 and the receiving-side communication unit 122. The battery ECU 121 monitors a SOC (State Of Charge) of the high-voltage battery 102. The receiving-side communication unit 122 sends a command signal to the feeding-side communication unit 120.

[4.3. Operation]

[0086] Using FIGS. 9 and 10, the operation of the contact charging system 10b according to the third embodiment is described. The electric vehicle 12b stops at a charging location near the power feeding device 30b and laterally extends the arm 24 (see FIG. 1A, for instance). As a result, the power receiving head 28 at the tip of the arm 24 is inserted into the recess 74 of the power feeding device 30 (see FIG. 6).

[0087] At step S11, the receiving-side proximity sensor 112 detects proximity (contact) between the power feeding terminal 36 provided on the power feeding device 30b and the power receiving terminal 84 provided on the power receiving head 28a. Upon detection, the receiving-side proximity sensor 112 sends a detection signal to the receiving-side controller 114.

[0088] At step S12, the receiving-side controller 114 sends a startup signal to the driver of the receiving-side motor 110. The driver starts application of voltage to the receiving-side motor 110 in response to the startup signal. As a result, the receiving-side motor 110 starts up and also the positive power receiving terminal 80 and the negative power receiving terminal 82, linked by the linking member 86, rotate about the second rotation shaft (the second upper rotation shaft 88, the second lower rotation shaft 90; see FIG. 7). When the power receiving terminal 84 comes into contact with the power feeding terminal 36, frictional force acts between the two and the driving force of the receiving-side motor 110 is also transmitted to the power feeding terminal 36. Accordingly, the positive power feeding terminal 32 and the negative power feeding terminal 34 rotate about the first rotation shaft (the first upper rotation shaft 52, the first lower rotation shaft 56; see FIG. 6).

[0089] At step S13, the receiving-side controller 114 instructs the receiving-side communication unit 122 to send a voltage application command. The receiving-side communication unit 122 sends to the feeding-side communication unit 120 a command signal for applying voltage. The feeding-side communication unit 120 receives the command signal sent from the receiving-side communication unit 122. The receiving-side controller 114 preferably provides a time lag of a predetermined duration or longer between the timing of starting up the receiving-side motor 110 at step S12 and the timing of sending a command signal for applying voltage at step S13. In this manner, voltage can be applied after placing both the power feeding terminal 36 and the power receiving terminal 84 into operation.

[0090] At step S14, having received the command signal for applying voltage via the feeding-side communication unit 120, the feeding-side controller 78 sends an energizing signal to the contactor 68. The contactor 68 closes the contact in response to the energizing signal to apply voltage to the power feeding terminal 36. The high-voltage battery 102 of the electric vehicle 12b is thereby charged.

[0091] At step S15, the battery ECU 121 monitors the SOC of the high-voltage battery 102. If the SOC is below a predetermined amount, it is determined that charging has not been completed (step S15: NO). In this case, the flow returns to the process at step S14 to continue the application of voltage. In contrast, if the SOC is equal to the predetermined amount or higher, it is determined that charging has been completed (step S15: YES). In this case, the flow proceeds to the process at step S16.

[0092] At step S16, the receiving-side controller 114 instructs the receiving-side communication unit 122 to send a voltage application stop command. The receiving-side communication unit 122 sends a command signal for stopping voltage application to the feeding-side communication unit 120. The feeding-side communication unit 120 receives the command signal sent from the receiving-side communication unit 122.

[0093] At step S17, having received the command signal for stopping voltage application via the feeding-side communication unit 120, the feeding-side controller 78 sends a cutoff signal to the contactor 68. The contactor 68 opens the contact in response to the cutoff signal to stop the application of voltage to the power feeding terminal 36.

[0094] At step S18, the receiving-side controller 114 sends a stop signal to the driver of the receiving-side motor 110. The driver stops the application of voltage to the receiving-side motor 110 in response to the stop signal. As a result, the receiving-side motor 110 stops and the rotation of the power feeding terminal 36 and the power receiving terminal 84 stops as well. The receiving-side controller 114 preferably provides a time lag of a predetermined duration or longer between the timing of sending a command signal for stopping voltage application at step S17 and the timing of stopping the receiving-side motor 110 at step S18. In this manner, the operation of the power feeding terminal 36 and the power receiving terminal 84 can be stopped after stopping the application of voltage.

5. Fourth Embodiment

[0095] A power feeding device 30c according to the fourth embodiment shown by FIG. 11 is similar to the power feeding device 30a shown by FIG. 6 but includes a pressing mechanism (a first wall member 124, a second wall member 126, springs 128, 130). The pressing mechanism generates pressing force between the power feeding terminal 36 and the power receiving terminal 84 in a state in which the power feeding terminal 36 and the power receiving terminal 84 are in contact with each other.

[0096] On the seat 40, the first wall member 124 is provided so as to stand substantially vertically. On the first wall member 124, the second wall member 126 is supported via the springs 128, 130 so as to face the first wall member 124. The first support 44, the second support 46, and the contactor 68 are attached to the second wall member 126. Between the first support 44 and the second support 46, the power feeding terminal 36 is supported so as to be rotatable about the first rotation shaft (the first upper rotation shaft 52, the first lower rotation shaft 56).

[0097] It is also possible to provide the pressing mechanism (the first wall member 124, the second wall member 126, the springs 128, 130) in the power feeding device 30 shown by FIG. 2.

6. Fifth Embodiment

[0098] A contact charging system 140 shown by FIG. 12 is also possible. The contact charging system 140 has a power feeding device 142 which is capable of charging multiple electric vehicles 12 simultaneously. The power feeding device 142 has a power feeding terminal 148 which is composed of a positive power feeding terminal 144 and a negative power feeding terminal 146, which are shaped in a disk or a circular ring. The positive power feeding terminal 144 and the negative power feeding terminal 146 are linked together, and rotate about a rotation shaft O in response to driving of a motor not illustrated. The power feeding terminal 148 and other components are housed in a case 150.

[0099] Charging takes place by way of contact between the power receiving terminal 84 (see FIG. 3) provided on the power receiving head 28 of the electric vehicle 12 and the power feeding terminal 148 and application of voltage to the power feeding terminal 148. The power feeding terminal 148 and the power receiving terminal 84 press against each other via the second spring damper 22 provided in the electric vehicle 12 (see FIG. 1A, for instance) and the spring 81 provided in the power receiving head 28 (see FIG. 3).

7. Sixth Embodiment

[0100] A contact charging system 210 shown by FIG. 13 is also possible. In the contact charging system 210 according to the sixth embodiment, unlike the first to fifth embodiments, a power feeding device 230 has a power feeding head 228 at a tip of a cable 240 (or an arm).

[7.1. Configuration of Power Feeding Head 228]

[0101] As shown by FIG. 14, the power feeding head 228 includes a power feeding terminal 236 having a positive power feeding terminal 232 and a negative power feeding terminal 234 which are capable of rotating about the first rotation shaft (a first upper rotation shaft 252, a first lower rotation shaft 256). The basic structure of the power feeding head 228 is the same as that of the power receiving head 28 shown by FIG. 3.

[0102] The exterior of the cable 240 (see FIG. 13) is covered by a tube. An attachment member 279 is attached at the tip of the tube. The attachment member 279 supports a supporting member 283 via a spring 281 so that the supporting member 283 is movable in the horizontal direction. The spring 281 generates pressing force between the power feeding terminal 236 and the power receiving terminal 284 in a state in which the power feeding terminal 236 and the power receiving terminal 284 (see FIG. 15) are in contact with each other.

[0103] The positive power feeding terminal 232 has an external contact portion 232a and an internal contact portion 232b. The negative power feeding terminal 234 has an external contact portion 234a and an internal contact portion 234b. By attachment of an insulating linking member 258 between the positive power feeding terminal 232 and the negative power feeding terminal 234, the positive power feeding terminal 232 and the negative power feeding terminal 234 are linked together. To the external contact portion 232a of the positive power feeding terminal 232, one end of the first upper rotation shaft 252 is attached. Similarly, to the external contact portion 234a of the negative power feeding terminal 234, one end of the first lower rotation shaft 256 is attached. The first upper rotation shaft 252, the first lower rotation shaft 256, and the linking member 258 are positioned on the same axis. With such a configuration, the first lower rotation shaft 256, the negative power feeding terminal 234, the linking member 258, the positive power feeding terminal 232, and the first upper rotation shaft 252 are linked together. The first upper rotation shaft 252 and the first lower rotation shaft 256 are rotatably supported by the supporting member 283.

[0104] A positive brush 260 is in contact with a partial outer periphery of the internal contact portion 232b of the positive power feeding terminal 232, and a negative brush 262 is in contact with a partial outer periphery of the internal contact portion 234b of the negative power feeding terminal 234. The positive brush 260 and the negative brush 262 are electrically connected with a contactor (not shown) by harnesses 264, 266, respectively.

[0105] A cover 300 of the power feeding head 228 has two openings formed therein such that a part of the external contact portion 232a of the positive power feeding terminal 232 and a part of the external contact portion 234a of the negative power feeding terminal 234 are exposed to the outside from the openings, respectively.

[7.2. Configuration of Electric Vehicle 212 (Power Receiving Device)]

[0106] As shown by FIG. 15, the electric vehicle 212 includes a power receiving terminal 284 having a positive power receiving terminal 280 and a negative power receiving terminal 282 which are capable of rotating about the second rotation shaft (a second upper rotation shaft 288, a second lower rotation shaft 290), and a receiving-side motor 238 for rotating the positive power receiving terminal 280 and the negative power receiving terminal 282 about the second rotation shaft. Although the receiving-side motor 238 is supplied with electric power from a low-voltage battery (not shown) mounted in the electric vehicle 212, the electric power may be supplied from the high-voltage battery 102 to the receiving-side motor 238 by stepping down the output voltage of the high-voltage battery 102.

[0107] An attachment member 242 is provided on a frame (not shown) of the electric vehicle 212. The attachment member 242 is provided with a first support 244, a second support 246, and a motor support 248. The first support 244 rotatably supports an insulating second upper rotation shaft 288 via an upper bearing 250. The second support 246 rotatably supports an insulating second lower rotation shaft 290 via a lower bearing 254. The motor support 248 supports the receiving-side motor 238.

[0108] The positive power receiving terminal 280 has an external contact portion 280a and an internal contact portion 280b. The negative power receiving terminal 282 has an external contact portion 282a and an internal contact portion 282b. By attachment of an insulating linking member 286 between the positive power receiving terminal 280 and the negative power receiving terminal 282, the positive power receiving terminal 280 and the negative power receiving terminal 282 are linked together. To the internal contact portion 280b of the positive power receiving terminal 280, one end of the second upper rotation shaft 288 is attached. Similarly, to the internal contact portion 282b of the negative power receiving terminal 282, one end of the second lower rotation shaft 290 is attached. The second lower rotation shaft 290 is linked with the output shaft of the receiving-side motor 238. The second upper rotation shaft 288, the second lower rotation shaft 290, and the linking member 286 are positioned on the same axis. With such a configuration, the second lower rotation shaft 290, the negative power receiving terminal 282, the linking member 286, the positive power receiving terminal 280, and the second upper rotation shaft 288 are linked with the output shaft of the receiving-side motor 238. Then, when the receiving-side motor 238 rotates, the positive power receiving terminal 280 and the negative power receiving terminal 282 rotate.

[0109] The positive brush 260 is in contact with a partial outer periphery of the internal contact portion 280b of the positive power receiving terminal 280, and the negative brush 262 is in contact with a partial outer periphery of the internal contact portion 282b of the negative power receiving terminal 282. The positive brush 260 and the negative brush 262 are electrically connected with the high-voltage battery 102 by the harnesses 264, 266, respectively.

[0110] A cover 272 of the electric vehicle 212 (that is, the body surface of the electric vehicle 212) has a bottomed insertion hole 272a. The insertion hole 272a surrounds the power feeding terminal 236 and the power receiving terminal 284 when the power feeding terminal 236 and the power receiving terminal 284 have come to contact with each other. A recess 274 is formed in the bottom of the insertion hole 272a. The recess 274 has two openings formed therein such that a part of the external contact portion 280a of the positive power receiving terminal 280 and a part of the external contact portion 282a of the negative power receiving terminal 282 are exposed to the outside from the openings, respectively. Also, a receiving-side proximity sensor 276 is provided somewhere in the recess 274, herein, between the positive power receiving terminal 280 and the negative power receiving terminal 282. A lid (lid portion) may be provided that can provide separation from the outside of the electric vehicle 212 while the power feeding terminal 236 and the power receiving terminal 284 are in a state of being in contact with each other in the insertion hole 272a.

[0111] Although the power receiving terminal 284 is rotated by the receiving-side motor 238 in the sixth embodiment, a motor may be provided on the feeding side for rotation of the power feeding terminal 236.

8. Summation of the Embodiments

[0112] The contact charging system 10, 10a, 10b, 140, 210 according to the first to sixth embodiments charges the high-voltage battery 102 (a power storage) of the electric vehicle 12, 12a, 12b, 212 by supplying electric power from the power feeding terminal 36, 148, 236 of the power feeding device 30, 30a, 30b, 142, 230 to the power receiving terminal 84, 284 of the electric vehicle (power receiving device) 12, 12a, 12b, 212. The power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 are both rotatable. Further, the feeding-side motor 38 or the receiving-side motor 110, 238 (a rotational power mechanism) for rotating either one of the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 is included. When the high-voltage battery 102 is charged, the rotational power mechanism is rotated in a state in which the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 are pressed against each other, thereby transmitting motive power from either one of the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 to the other one to cause both the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 to rotate, and electric power is supplied from the power feeding terminal 36, 148, 236 to the power receiving terminal 84, 284 as the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 rotate.

[0113] In the contact charging system 10, 10a, 10b, 140, 210, either one of the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 is rotated by the feeding-side motor 38 or the receiving-side motor 110, 238. When either one of the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 is rotated while the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 are in contact with each other, the other terminal also rotates due to frictional force. Such continuous rotation of the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 keeps the point of contact between the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 from staying only in one portion, and thus prevents damage or adhesion of the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 even with high charging power.

[0114] The feeding-side controller 78 or the receiving-side controller 114 controls the timing of starting up the feeding-side motor 38 or the receiving-side motor 110, 238, and the timing of applying voltage to the power feeding terminal 36, 148, 236. In doing so, the feeding-side controller 78 or the receiving-side controller 114 makes voltage applied to the power feeding terminal 36, 148, 236 after elapse of a predetermined time since starting up of the feeding-side motor 38 or the receiving-side motor 110.

[0115] By making voltage be applied only after the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 start rotation, it can be ensured that the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 rotate at the start of charging. Such a configuration keeps the point of contact between the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 from being concentrated at a single part, thus preventing damage or adhesion of the power feeding terminal 36, 148, 236 and the power receiving terminal 84, 284 even in charging with high power supply.

9. Other Embodiments

[0116] Although the first to sixth embodiments show deformation as mentioned above, the present invention is not limited to the structures shown in the embodiments. The present invention may be embodied in any manner as long as it has a rotational power mechanism for rotating at least some of the power feeding terminal 36 or the like and the power receiving terminal 84 or the like, and a pressing mechanism capable of mutual pressing to a degree that can maintain a state of contact between the power feeding terminal 36 or the like and the power receiving terminal 84 or the like. That is, the pressing mechanism may not be necessarily formed of an elastic member, such as a spring or damper, but it may be formed of a retaining or fixing member for retaining the state of contact between the power feeding terminal 36 or the like and the power receiving terminal 84 or the like.

[0117] For example, in the first embodiment, the positive power feeding terminal 32 and the negative power feeding terminal 34 are linked together and also the positive power receiving terminal 80 and the negative power receiving terminal 82 are linked together. However, linking of only one of the two pairs will suffice. Either the linking of the positive power feeding terminal 32 and the negative power feeding terminal 34 or the linking of the positive power receiving terminal 80 and the negative power receiving terminal 82 would permit rotation of all the terminals by rotating one of the four terminals via a motor when the power feeding terminal 36 and the power receiving terminal 84 are in contact with each other. The same applies to the other embodiments as well.

[0118] In addition, although the first upper rotation shaft 52 and the first lower rotation shaft 56 are positioned on the same axis in the first embodiment, their axes may not be aligned with each other. Similarly, although the second upper rotation shaft 88 and the second lower rotation shaft 90 are positioned on the same axis, their axes may be out of alignment. The same applies to the other embodiments as well.