MOBILE HEAVE COMPENSATOR
20190047829 ยท 2019-02-14
Inventors
Cpc classification
B66C13/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C13/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This document describes a mobile heave compensator (100) provided with an attachment device (15) for suspending the compensator from a load bearing device (102) and an attachment device (14) for carrying a payload (101). The compensator comprises a passive heave compensation part and possibly an active heave compensation part, and being associated with a sensor arrangement producing input signals for a control unit and a power source (71). The compensator (100) incorporates a gas pump and/or motor device (70), affecting the passive heave compensating part, producing output signal(s) to the gas pump device (70), based on input signals received from the sensor arrangement, to enable flow of gas towards a volume with a higher pressure.
Claims
1. Mobile heave compensator provided with an attachment device for suspending the compensator from a load bearing device and an attachment device for carrying a payload, comprises a passive heave compensation part and possibly an active heave compensation part, and being associated with a sensor arrangement producing input signals for a control unit and a power source, wherein the compensator incorporates a gas pump and/or motor device, affecting the passive heave compensating part, producing output signal(s) to the gas pump device, based on input signals received from the sensor arrangement, to enable flow of gas towards a volume with a higher pressure.
2. Mobile heave compensator according to claim 1, wherein the power source and/or the control unit form an integral part of the compensator.
3. Mobile heave compensator according to claim 2, wherein mobile heave compensator is self supported without any external electric or fluid connection to a surface vessel or connection to an externally arranged high pressure unit.
4. Mobile heave compensator according to claim 3, wherein the compensator comprises at least an actuator and an accumulator and that the hydraulic fluid transportation device affects directly or indirectly pressures appearing in the actuator and/or accumulator.
5. Mobile heave compensator according to claim 4 further comprising: an actuator, consisting of a first cylinder having an upper end and a lower end; a first connection means mounted at the upper end of the first cylinder and adapted for connecting the first cylinder to one of: a vessel at the sea surface and a payload; a first piston located within the first cylinder and adapted for reciprocation with respect thereto; a piston rod connected to the first piston and extending downwardly therefrom through the lower end of the first cylinder; a second connection means adapted for securing the first piston rod to the vessel at the sea surface or a payload and located at the lower end of the first cylinder; a first volume (V1), filled with hydraulic fluid, contained within the first cylinder between the first piston and the lower end of the first cylinder; a second volume (V2), filled with either hydraulic fluid or gas (at any pressure including zero pressuremobile heave compensator), contained within the first cylinder between the first piston and the upper end of the first cylinder; a first gas accumulator, consisting of a second cylinder having an upper end and a lower end; a second piston located within the second cylinder and adapted for reciprocation with respect thereto; a third volume (V3), filled with hydraulic fluid, contained within the second cylinder between the second piston and the lower end of the second cylinder; a forth volume (V4), filled with gas (at any pressure including zero pressure) contained within the second cylinder between the second piston and the upper end of the second cylinder; a conduit means operably connecting the first volume (V1) to the third volume (V3); a mean or a valve (VC1) adapted for transport of gas/for gas transportation connected to the fourth volume (V4) of the second cylinder and enabling pressure reduction in the second cylinder by expelling gas to one of the surroundings or an additional container or cylinder; a sensing arrangement adapted for measuring the position of at least one of: the first piston and the piston rod, relative to at least one of: the lower and upper ends of the first cylinder.
6. Depth compensate passive heave compensator according to claim 5 further comprising: a means for gas transportation, connected to the upper end of the second cylinder, is further connected to a gas tank (T1), thus enabling storage of gas from the first gas accumulator by transporting gas between the second cylinder and the gas tank (T1)
7. Mobile heave compensator according to claim 6 for use in marine environments, comprising an actuator provided with a reciprocating piston movably arranged in a volume inside the actuator, dividing the volume into a first volume (V1) of hydraulic fluid and a second volume (V2) of hydraulic fluid or gas; a piston rod fixed with one end to the piston and with an opposite end extending out through an end wall of the actuator, an accumulator provided with a piston reciprocating in a volume inside the accumulator dividing the accumulator into two volumes, a third volume (V3) of hydraulic fluid and a fourth volume (V4) of gas, and a conduit arrangement providing fluid communication between the actuator and the accumulator, further comprising that the compensator is provided with a gas transportation device configured to affecting the pressure in one of the volumes inside the actuator, directly or indirectly, and with a sensor arrangement for direct or indirect measuring the position of one of: the piston in the actuator or the piston in the accumulator, relative to at least one of the lower or the upper end of the volume, controlling the pressure produced by the gas transportation device.
8. Depth compensate passive heave compensator according to claim 7 further comprising: a gas tank or an accumulator, consisting of fourth cylinder having an upper end and a lower end; a fifth volume (V5) of gas located within the fourth cylinder between the lower end thereof and the upper end thereof; a second volume (V2) of gas located in the first cylinder between the upper end thereof and the first piston; a conduit means operably connecting the upper end of the first cylinder to the upper end of the fourth cylinder where the means for gas transportation, connected to the gas tank (T1), is further connected to the fourth cylinder, thus enabling transport of gas between the gas tank (T1) and fourth cylinder.
9. Depth compensate passive heave compensator according to claim 7 further comprising: a gas tank or an accumulator, consisting of fourth cylinder having an upper end and a lower end; a third piston located within the fourth cylinder and adapted for reciprocation with respect thereto; a fifth volume (V5) of gas located in the fourth cylinder between the lower end thereof and the third piston; a sixth volume (V6) of hydraulic fluid located in the fourth cylinder between the upper thereof and the third piston; a second volume (V2) of hydraulic fluid located in the first cylinder between the upper end thereof and the first piston; a conduit means operably connecting the upper end of the first cylinder to the upper end of the fourth cylinder where the means for gas transportation, connected to the gas tank (T1), is further connected to the lower end of the fourth cylinder, thus enabling transport of gas between the gas tank (T1) and fourth cylinder.
10. Depth compensate passive heave compensator according to claim 8, where the sensing arrangement for direct or indirect position measuring of the first piston is at least one of: a first piston position sensor adapted for direct measuring the equilibrium position of the first piston: a second piston position sensor (60), in a second cylinder (21), being adapted for indirect measuring the equilibrium position of the first piston (12); and a third piston position sensor, in a fourth cylinder, being adapted for indirect measuring the equilibrium position of the first piston.
11. Depth compensate passive heave compensator according to claim 9, where the sensing arrangement for direct or indirect position measuring of the first piston is at least one of: a first piston position sensor adapted for direct measuring the equilibrium position of the first piston: a second piston position sensor (60), in a second cylinder (21), being adapted for indirect measuring the equilibrium position of the first piston (12); and a third piston position sensor, in a fourth cylinder, being adapted for indirect measuring the equilibrium position of the first piston.
12. Depth compensate passive heave compensator according to claim 6, further comprising: a number of tanks (T1, T2, . . . , TN), adapted for gas storages in each tank volume (TV1, TV2, . . . , TVN); where the number of tanks is minimum one.
13. Mobile heave compensator according to claim 12, wherein the sensing arrangement is adapted for direct or indirect measuring the equilibrium position of at least equilibrium of at least one of the pistons.
14. Depth compensate passive heave compensator according to claim 13, further comprising: the sensing arrangement adapted for direct or indirect measuring an equilibrium position of at least one of: the first piston and the piston rod, relative to at least one of: the lower and upper ends of the first cylinder, where the means for gas transportation is controlled based on the direct or indirect measurements from the sensing arrangement.
15. Depth compensate passive heave compensator according to claim 14, further comprising: a number of conduit means between each tank volume (TV1, TV2, . . . , TVN) and the fourth volume (V4), with a number of valve means (VA1, VA2, . . . , VAN) in each conduit means adapted for separating each tank volume (TV1, TV2, . . . , TVN) individually from the forth volume (V4); a number of conduit means between each tank volume (TV1, TV2, . . . , TVN) and the fourth volume (V4), with a number of valve means (VB1, VB2, . . . , VBN) in each conduit means adapted for separating each tank volume (TV1, TV2, . . . , TVN) individually from the second volume (V2).
16. Depth compensated heave compensator according to claim 15 further comprising: conduit means connecting all gas volumes (V2, V4, TV1, TV2, . . . , TVN) together and adapted with a number of valve means (VC3, VC4, VC5, VC6, . . . , VC(N+4)) adapted for controlling flow between each individual volume.
17. Mobile heave compensator according to claim 16 further comprising: a valve (VC1) adapted for transport of gas to and from the surroundings from any of the gas volumes (V2, V4, TV1, TV2, . . . , TVN) via conduit means and other valves (VC3, VC4, VC5, VC6, . . . , VC(N+4)).
18. Mobile heave compensator according to claim 17 further comprising: a second gas accumulator, consisting of a third cylinder, having an upper end and a lower end, and a third piston located within the third cylinder and adapted for reciprocation with respect thereto; a fifth volume (V5), filled with gas at any pressure including zero pressure, contained within the third cylinder between the third piston and the upper end of the third cylinder; a sixth volume (V6), filled with hydraulic fluid, contained within the third cylinder between the third piston and the lower end of the third cylinder; a third gas accumulator, consisting of a fourth cylinder, having an upper end and a lower end, and a fourth piston located within the fourth cylinder and adapted for reciprocation with respect thereto; a seventh volume (V7), filled with gas at any pressure including zero pressure, contained within the fourth cylinder between the fourth piston and the upper end of the fourth cylinder; an eighth volume (V8), filled with hydraulic fluid, contained within the fourth cylinder between the fourth piston and the lower end of the fourth cylinder; conduit means between the eighth volume (V8) and the sixth volume (V6) fitted with a means for fluid transportation; conduit means between the fifth volume (V5) and other gas volumes (V2, V4, TV1, TV2, . . . , TVN, surroundings) adapted with a valve (VC2) for controlling flow in and out of the fifth volume (V5) via a valve (VC2) and other valves (VC1, VC3, VC4, VC5, VC6, . . . , VC(N+4)).
19. Depth compensate passive heave compensator according to claim 14, where the means for gas transportation is at least one gas compressor driven by an electric motor.
20. Depth compensate passive heave compensator according to claim 14, where the means for gas transportation is at least one pressure intensifier driven by hydraulics.
21. Depth compensate passive heave compensator according to claim 20, further comprising an energy source being at least one battery pack integrated into the mobile heave compensator.
22. Depth compensate passive heave compensator according to claim 21, where an energy source on the vessel is connected to the compensator via an umbilical.
23. Depth compensate passive heave compensator according to claim 21, where at least one of the cylinders is constituted of a predetermined number of cylinders arranged in parallel connection in order to increase the effective volume of at least one of the following: first volume (V1) of hydraulic fluid, second volume (V2) of either hydraulic fluid or gas, third volume (V3) of hydraulic fluid, fourth volume (V4) of gas, fifth volume (V5) of gas, sixth volume (V6) of hydraulic fluid and first tank volume (TV1) of gas.
24. Depth compensate passive heave compensator according to claim 23, further comprising: sensor arrangement adapted for measuring the position of the first piston and the second piston.
25. Depth compensate passive heave compensator according to claim 24, further comprising: pressure sensor means adapted for measuring pressure in at least one volume and/or the external pressure.
26. Mobile heave compensator according to claim 25, wherein all valves and the means for fluid transportation are controlled by a computer based on logic programming that rely on input from sensor means (any pressure or position measurement).
27. Mobile heave compensator according to claim 26, wherein oil is replaced by any fluid or vacuum.
28. Mobile heave compensator according to claim 27 wherein an accumulator, actuator or tank is added in parallel or a serial connection to any of the defined accumulators, actuators or tanks.
29. Depth compensate passive heave compensator according to claim 8, further comprising: a number of conduit means between each tank volume (TV1, TV2, . . . , TVN) and the fourth volume (V4), with a number of valve means (VA1, VA2, . . . , VAN) in each conduit means adapted for separating each tank volume (TV1, TV2, . . . , TVN) individually from the forth volume (V4); a number of conduit means between each tank volume (TV1, TV2, . . . , TVN) and the fourth volume (V4), with a number of valve means (VB1, VB2, . . . , VBN) in each conduit means adapted for separating each tank volume (TV1, TV2, . . . , TVN) individually from the second volume (V2).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENT S DISCLOSED IN THE DRAWINGS
[0052] The following description of exemplified embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity with regards to the terminology and structure of a compact mobile heave compensator showing ion principle the relation between the various elements being integrated in the compensator, but not showing the physically assembled product. Moreover, the various elements forming the mobile active heave compensator are only schematically shown.
[0053] Reference throughout the specification to one embodiment or an embodiment means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases in one embodiment or in an embodiment in various places throughout the specification is not necessarily referring to the same embodiment. Further, particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
[0054] It should be noted that the various hydraulic cylinder types shown in
[0055] The sketches or embodiments, shown on
[0056]
[0057]
[0058] The version or embodiment of the mobile heave compensator (100), shown in
[0059] The version or embodiment of the mobile heave compensator (100), shown in
[0060] The version or embodiment of the mobile heave compensator (100), shown in
[0061] The device for gas transportation (70) of the mobile heave compensator (100) is powered by an energy source (71), which can be either at least one battery pack (71) or an energy source (71) on the vessel (102) connected to the mobile heave compensator (100) via an umbilical. Typically, the device for gas transportation (70) would be at least one pressure intensifier or at least one gas compressor driven by either hydraulics, such as e.g. an electrically powered hydraulic pump setup or directly by an electric motor.
[0062] As previously mentioned,
[0063] When the mobile heave compensator (100) is submerged, the external water pressure produces a net hydrostatic pressure acting on the cross sectional area of the piston rod (13) of the first cylinder (11), which generates an axial force on the piston rod (13). This force is utilized to carry part of the load generated by the weight of the subsea equipment (101) being installed. To maintain correct equilibrium of the piston rod (13), it is necessary to reduce the gas pressure in the second cylinder (22). The equilibrium position of the piston rod (13), relative to at least one of the ends of the first cylinder (11), is calculated based on measurements from a first piston (21) position sensor (60). Reduction of the gas pressure in the second cylinder (21) is done by using a device for gas transportation (70) to transport gas from the second cylinder (21) to the surroundings (i.e. sea or ocean).
[0064]
[0065]
[0066] According to one embodiment of the invention, shown on
[0067] The device for gas transportation (70) can be controlled based upon the direct or indirect measurements from the sensing arrangement (60). In the first embodiment of the invention, the sensing arrangement (60) is a first piston (12) position sensor (60) arranged within the first cylinder (11) for direct measurements. An alternative way to control the device for gas transportation (70) is to use pressure sensors (61, 62, 63) to measure the pressure in each gas volume combined with a pressure sensor (65) adapted for external pressure measuring and a temperature sensor (64) adapted to measure the external temperature (i.e. the pressure of the surroundings). The readings of the sensors can be used to indirectly calculate the equilibrium position of the first piston (12) and/or the rod (13) using an equation of state.
[0068] Alternatively, at least one pressure sensor (61, 62, 63) adapted for measuring the pressure in each of the gas volumes and at least one pressure sensor (65) adapted for measuring the external pressure (i.e. the pressure of the surroundings (e.g. the sea or ocean)) together with at least one temperature sensor (64) adapted for measuring the surroundings temperature can be used as the sensing arrangement in order to indirectly measure the equilibrium position of the main or first piston (12) and/or the main rod (13) in the first cylinder (11) relative to at least one of the ends of the first cylinder (11). The equilibrium position of the first piston (12) can then be calculated based on appropriate mathematical relation(s) and/or equation(s).
[0069] It is also possible to control the hydraulic fluid or the gas transportation device (70) when having in mind that the net force on the payload should be constant. This can be achieved by regulating the pressure on the upper side of the first piston (12). When the pressure on the lower side of the first piston (12) increases due to gas compression, the pressure on the upper side of the first piston (12) will simultaneously increase, so that the net force will be zero.
[0070] The compensator (100) can further comprise, as shown in
[0071] The compensator (100) can further comprise, as shown in
[0072] According to yet another embodiment of the invention, the compensator (100) can further comprise a fourth cylinder (41) having an upper end and a lower end and not having a piston therein. A fifth volume (V5) of gas is located within the fourth cylinder (41) between the lower and the upper end thereof. A second volume (V2) of gas located in the first cylinder (11) between the upper end thereof and the first piston (12). A conduit device operably connects the upper end of the first cylinder (11) to the upper end of the fourth cylinder (41). The device for gas transportation (70) is further connected to the fourth cylinder (41), thus enabling transport of gas between the gas tank (T1) and fourth cylinder (41).
[0073] The sensing arrangement (60) for direct or indirect position measurement of the first piston (12) can be at least one of: a first piston position sensor (60) adapted for direct measuring the equilibrium position of the first piston (12); a second piston position sensor (60), in a second cylinder (21), being adapted for indirect measuring the equilibrium position of the first piston (12); and a third piston position sensor (60), in a fourth cylinder (41), being adapted for indirect measuring the equilibrium position of the first piston (12).
[0074] The device for gas transportation (70) can be at least one gas compressor driven by an electric motor.
[0075] Alternatively, the device for gas transportation (70) can be at least one pressure intensifier driven by hydraulics. The hydraulics can be for example a hydraulic pump.
[0076] The compensator (100) can be power supplied by an energy source (71). The energy source (71) can be at least one battery pack (71) integrated into the compensator (100). Alternatively, an energy source (71) on the vessel (102) can be connected to the compensator (100) via an umbilical.
[0077] The other pistons (22, 42) can move at different speed(s) with respect to the first or main piston (12). The movement between the first piston (12) and/or first piston rod (13) is linked to another piston (22 or 42) by simple or appropriate mathematical relation(s) and/or equation(s).
[0078] At least one of the cylinders can be presented or constituted as a group of a predetermined number of cylinders. The predetermined number of cylinders can be arranged in a parallel connection in order to increase the effective volume of at least one of the following: first volume (V1) of hydraulic fluid, second volume (V2) of either hydraulic fluid or gas, third volume (V3) of hydraulic fluid, fourth volume (V4) of gas, fifth volume (V5) of gas, sixth volume (V6) of hydraulic fluid and first tank volume (TV1) of gas.
[0079] According to the invention, shown on
TABLE-US-00001 Comp. Description 10 Actuator 11 First cylinder 12 First piston 13 Piston rod 14 Connection device 15 Connection device 20 First gas accumulator 21 Second cylinder 22 Second piston 30 Second gas accumulator 31 Third cylinder 32 Third piston 40 Third gas accumulator 41 Fourth cylinder 42 Fourth piston 50 Device for fluid transportation 60 Sensor device 61 Pressure sensor 62 Pressure sensor 63 Pressure sensor 64 Temperature sensor 65 Pressure sensor 70 Devide for gas transportation 71 Energy source 100 Mobile heave compensator 101 Payload 102 Vessel V1 First volume V2 Second volume V3 Third volume V4 Fourth volume V5 Fifth volume V6 Sixth volume V7 Seventh volume V8 Eighth volume T1 First tank T2 Second tank TN Nth rank VA1 First valve A VA2 Second valve A VAN Nth valve A VB1 First valve B VB2 Second valve B VBN Nth valve B VC1 First valve C VC2 Second valve C VC3 Third valve C VC4 Fourth valve C VC5 Fifth valve C VC6 Sixth valve C VC (N + 4) (N + 4)th valve C