SCROLL PUMP TIP SEALING
20190048721 ยท 2019-02-14
Inventors
Cpc classification
F04C27/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/57
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05C2225/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2280/4006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05C2251/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2280/5001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A scroll pump tip seal to seal a single stage of a scroll pump that includes a first scroll and a second scroll. The tip seal is formed of a plurality of seal segments fitted contiguously end to end to a tip face the scroll wall of the scroll to form a continuous seal between the tip face and a base plate of the second scroll.
Claims
1. A scroll pump comprising: an orbiting scroll; a fixed scroll; and a driver configured to impart an orbiting motion to the orbiting scroll relative to the fixed scroll; wherein said orbiting scroll comprises an orbiting scroll base plate and an orbiting scroll wall extending from said orbiting scroll base plate towards said fixed scroll and said fixed scroll comprises a fixed scroll base plate and a fixed scroll wall extending from said fixed scroll base plate towards said orbiting scroll, said orbiting scroll wall has a tip face that faces said fixed scroll base plate and said fixed scroll wall has a tip face that faces said orbiting scroll base plate, said tip face of the orbiting scroll wall is provided with a first tip seal arrangement for sealing between the orbiting scroll wall and the fixed scroll base plate and said tip face of the fixed scroll wall is provided with a second tip seal arrangement for sealing between the fixed scroll wall and the orbiting scroll plate, and at least one of said first and second tip seal arrangements comprises a plurality of seal segments disposed contiguously end to end on the respective said tip face.
2. The scroll pump as claimed in claim 1, wherein said seal segments each comprise planar end faces and are arranged such that respective opposed said end faces of adjacent said seal segments are in abutting relationship.
3. The scroll pump as claimed in claim 1, wherein said seal segments each comprise end faces and are arranged such that respective opposed said end faces of adjacent said seal segments are disposed in overlapping relationship.
4. The scroll pump as claimed in claim 3, wherein said overlapping end faces are inclined and are disposed in overlying relationship.
5. The scroll pump as claimed in claim 1, wherein said segments each comprise an end provided with an end formation mated with an end formation of an adjacent said seal segment.
6. The scroll pump as claimed in claim 5, wherein said end formations are configured to provide hinged connections between said seal segments.
7. The scroll pump as claimed in claim 5, wherein said end formations comprise projections and mating recesses.
8. The scroll pump as claimed in claim 1, wherein said plurality of seal segments comprises at least one seal segment having a length in the range: i) 20 to 100 mm; or ii) 20 to 60 mm.
9. The scroll pump as claimed in claim 8, wherein each said seal segment has a length in at least one of said ranges.
10. A scroll pump as claimed in claim 1, wherein at least one said seal segment is made of a polymer from the: i) polyimide family; ii) polyaryletherketone family; iii) polysulfone family; or iv) polyamide-imide family.
11. The scroll pump as claimed in claim 1, wherein at least one said seal segment is made of a polymer having a flexural modulus of at least 1.5 GPa, preferably at least 2.0 GPa.
12. The scroll pump as claimed in claim 1, wherein at least one said seal segment is made of a metal.
13. The scroll pump as claimed in claim 1, wherein said plurality of seal segments is disposed in a continuous channel defined in said respective tip face.
14. The scroll pump as claimed in claim 1, wherein said plurality of seal segments comprises at least one first seal segment that has a first density and at least one second seal segment that has a second density, said second density being higher than said first density.
15. A scroll pump tip seal to seal a single stage of a scroll pump that comprises a first scroll and a second scroll, said tip seal comprising a plurality of seal segments to be fitted contiguously end to end to a tip face of a scroll wall of one of said first and second scrolls to form a continuous seal between said tip face and a base plate of the other of said first and second scrolls.
16. The scroll pump tip seal as claimed in claim 15, wherein said seal segments each comprise planar end faces configured to be disposed in abutting face to face relationship when said seal segments are disposed in said contiguous end to end relationship.
17. The scroll pump tip seal as claimed in claim 15, wherein said end faces are configured such that respective opposing said end faces of adjacent said seal segments are disposed in overlapping relationship when said seal segments are disposed in said contiguous end to end relationship.
18. The scroll pump tip seal as claimed in claim 17, wherein said end faces are configured such that said overlapping end faces are in overlying relationship when said seal segments are disposed in said contiguous end to end relationship.
19. The scroll pump tip seal as claimed in claim 15, wherein said seal segments each comprise at least one end provided with an end formation configured to mate with an end formation of an adjacent said seal segment when said seal segments are disposed in said contiguous end to end relationship.
20. The scroll pump tip seal as claimed in claim 19, wherein said end formations are configured to provide a hinged connection between said adjacent seal segments.
21. The scroll pump tip seal as claimed in claim 19, wherein said end formations comprise projections and mating recesses.
22. The scroll pump as claimed in claim 15, wherein said plurality of seal segments comprises at least one seal segment having a length in the range: i) 20 to 100 mm; or ii) 20 to 60 mm.
23. The scroll pump tip seal as claimed in claim 22, wherein each said seal segment has a length in at least one of said ranges.
24. The scroll pump tip seal as claimed in claim 15, wherein at least one said seal segment is made of a polymer from the: i) polyimide family; ii) polyaryletherketone family iii) polysulfone family; or iv) polyamide-imide family.
25. The scroll pump tip seal as claimed in claim 15, wherein at least one said seal segment is made of a polymer having a flexural modulus of at least 1.5 GPa, preferably at least 2.0 GPa.
26. The scroll pump tip seal as claimed in claim 15, wherein at least one said seal segment is made of a metal.
27. The scroll pump tip seal as claimed in claim 15, wherein said plurality of seal segments comprises at least one first seal segment that has a first density and at least one second seal segment that has a second density, said second density being higher than said first density.
28. A method of providing a tip seal in a scroll pump to seal between a tip face of a scroll wall of a first scroll and a base plate of a second scroll, said method comprising disposing a plurality of seal segments contiguously end to end on said tip face to form a continuous said tip seal.
29. The method as claimed in claim 28, comprising disposing said plurality of seal segments such that respective opposed end faces of adjacent said seal segments are in abutting face to face relationship.
30. The method as claimed in claim 29, comprising disposing said plurality of seal segments such that said opposed end faces overlap.
31. The method as claimed in claim 30, wherein said end faces are inclined and comprising disposing said overlapping end faces in overlying relationship.
32. The method as claimed in claim 28, comprising disposing said plurality of seal segments such that respective opposed end formations of adjacent said seal segments mate.
33. The method as claimed in claim 28, comprising disposing said plurality of seal segments such that respective opposed end formations of adjacent said seal segments provide respective hinged connections between said adjacent seal segments.
34. The method as claimed in claim 28, wherein said seal segments are made from: 1) a polymer from the polyimide family; 2) a polymer from the polyaryletherketone family; 3) a polymer from the polysulfone family; 4) a polymer from the polyamide-imide family; or 5) a metal.
35. The method as claimed in claim 28, wherein at least one said seal segment is made of a polymer having a flexural modulus of at least 1.5 GPa, preferably at least 2.0 GPa.
36. The method as claimed in claim 28, wherein said scroll wall has a radially innermost end, a radially outermost end and a length between said ends and said plurality of segments define a tip seal extending from said radially innermost end to a position intermediate said ends.
37. The method as claimed in claim 28, comprising disposing said plurality of seal segments in a continuous channel defined in said tip face.
38. The method as claimed in claim 28, wherein said plurality of seal segments comprises at least one first seal segment that has a first density and at least one second seal segment that has a second density, said second density being higher than said first density.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In the following disclosure, which is given by way of example only, reference will be made to the drawings, in which:
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] Referring to
[0024] The fixed scroll 22 comprises a spiralling, or involute, scroll wall 28. The scroll wall 28 extends perpendicularly from a major surface 30 of a generally circular base plate 32 and has an end, or tip, face 34 that is spaced from the major surface 30. The tip face 30 may be generally parallel to the major surface 30. The orbiting scroll 20 comprises a spiralling, or involute, scroll wall 36. The scroll wall 36 extends perpendicularly from a major surface 37 of a generally circular base plate 38 and has an end, or tip, face 40 that is spaced from the major surface 37. The tip face 40 may be generally parallel to the major surface 37. The orbiting scroll wall 36 co-operates, or meshes, with the fixed scroll wall 28 during orbiting movement of the orbiting scroll 20. Relative orbital movement of the scrolls 20, 22 causes successive volumes of gas to be trapped in pockets defined between the scrolls and pumped from the inlet 24 to the outlet 26.
[0025] The scroll pump 10 may be a dry pump in which the scrolls 20, 22 are not lubricated so that there is no lubricant present to seal the working clearances between the scrolls. In order to prevent, or at least reduce, back leakage, via respective gaps 42, 44 between the tip faces 34, 40 of the scroll walls 28, 36 and the opposed major surfaces 30, 37 of the base plates 32, 38, respective tip sealing arrangements are provided to close the gaps 42, 44. The tip sealing arrangement for the fixed scroll 22 can be seen in
[0026] Referring to
[0027] Referring to
[0028] As best seen in
[0029]
[0030]
[0031] Providing seal segments that are assembled in overlapping relationship as illustrated by way of example in
[0032]
[0033]
[0034] Providing a segmented tip seal comprising a plurality of discrete seal segments that are fitted contiguously end to end in a channel, or groove, defined in the tip of a scroll wall may allow the use of relatively inflexible materials that would otherwise not be suitable for forming a tip seal. Furthermore, it may allow the use of materials that may be desirable for particular operating environments, but are not considered suitable for tip seal manufacture because processing them to form a tip seal would be difficult or wasteful of the bulk material. For example, tip seals are commonly made of PTFE, but PTFE is not a suitable material if the scroll pump is going to be exposed to radioactivity. Providing a tip seal as a plurality of seal segments allows the possibility of making the tip seal from polymer materials that have a higher flexural modulus than PTFE and can at least cope better than PTFE with exposure to radioactivity, or even the possibility of making the tip seal from a metal. As examples of suitable polymers, a segmented tip seal may be made of a polymer from the polyimide (PI), polyaryletherketone (PAEK), polysulfone (PSU) or polyamide-imide families. Examples of suitable family members of these high performance polymers include polyesteretherketone (PEEK) from the PAEK family, polyethersulfone (PES) from the PSU family and polyethermide (PEI) from the PI family. These polymers may have a flexural modulus which is at least 1.5 GPa, preferably greater than 2.0 GPa. For example, PEI may have a flexural modulus of 3.4 to 5.4 GPa, PES may have a flexural modulus of 3.4 to 5.6 GPa, VESPEL from the family may have a flexural modulus of 3.7 to 20 GPa and PEEK may have a flexural modulus of 1.32 to 20 GPa. The polymers used may have a density that is lower than that of PTFE. For example, the density of the polymer used may be less than 1.6 g/cm.sup.3 and preferably less than 1.5 g/cm.sup.3. PEEK may have a density of 1.32 to 1.51 g/cm.sup.3, PEI and PES may have a density of 1.27 to 1.51 g/cm.sup.3 and VESPEL may have a density of 1.37 to 1.54 g/cm.sup.3.
[0035] Since the segmented polymer tip seals may be operating in a dry environment, it may be desirable to add a filler such as graphite to the polymer material in order to provide a self-lubricating property.
[0036] A metal tip seal may be made of bronze, which has the advantage that bronze is a material approved for nuclear applications. Using bronze as the segmented tip seal material may also be desirable as bronze has self-lubricating, non-galling, properties, which may be advantageous since the tip seal will be in sliding contact with the opposite scroll. Other metals showing good non-galling properties that may be suitable for producing a segmented tip seal, perhaps in an alloy containing the metal, include cobalt, copper, gold, iridium, nickel, palladium, platinum, rhodium and silver.
[0037] As previously described, the tip seal may be provided only at the radially innermost end of the scroll walls and the portion of the tip face without a tip seal may form the remainder of the tip sealing arrangement. In other examples, a tip seal may be provided along at least substantially the entire length of the scroll wall. The seal segments may all have substantially the same length. Alternatively, different length seal segments may be provided. In examples in which different length seal segments are used, relatively short seal segments may be used at the radially innermost end of the scroll walls where the curvature of the scroll wall is greatest and relatively longer segments may be used as the curvature of the scroll wall decreases. In some examples, a single seal segment may be used for one or more of the radially outer turns of the scroll wall, while a plurality of seal segments is used for just one of the radially inner turns of the scroll wall. It may be advantageous to use relatively shorter length seal segments in at least some examples as using relatively longer length seal segments may require the provision of a larger number of seal segments with different curvature to take account of the changing curvature of the scroll wall. However, using relatively longer seal segments may be beneficial in reducing assembly times and reducing the number of potential leakage paths through the tip seal.
[0038] In some examples the seal segments may have a length in the range 20 to 100 mm, while in other examples the seal segments may have a length in the range 20 to 60 mm. In some examples, at least one of the seal segments may have a curved length in the range of 1 to 5% of the curved length of the tip face between the radially innermost and radially outermost ends 50, 52 of the scroll wall. In other examples, there may be at least one seal segment having a curved length in the range of 1 to 2% of the curved length of the tip face. In still other examples, at least one of the seal segments may have a curved length of about 1.5% of the curved length of the curved length of the tip face.
[0039] Each of the seal segments may be made of the same material. However, in some examples, a relatively more flexible polymer (such as a polymer from the polyimide or PEEK families) may be used to make one or more seal segments used at the radially innermost end of the scroll wall, while a metal is used to make one or more seal segments used towards the radially outermost end of the scroll wall. In either case, using a plurality of seal segments disposed contiguously end to end allows the possibility of providing a tip seal made of materials suitable for pumping environments for which a PTFE tip seal would not be suitable, where it would otherwise be difficult or unduly wasteful of material to use the more suitable material.
[0040] As previously described, the tip seal may be pressed against an opposed major surface of a scroll base plate by fluid disposed between the base of the channel in which the tip seal is housed and the opposing face of the tip seal. The fluid pressure across the tip seal will vary between a relatively lower pressure adjacent the pump inlet and a relatively higher pressure adjacent the pump outlet. In examples in which one or more of the seal segments is made of a metal, it may be desirable to provide voids within the segment, or segments, to reduce the overall density of the seal segment. Otherwise the fluid pressure may be insufficient to press the tip seal against the opposed scroll base plate where the pressure differential across the tip seal is relatively low. Thus, a segmented tip seal may comprise one or more seal segments having a relatively lower density disposed towards the end of the tip seal disposed closest to the pump inlet and one or more seal segments having a relatively higher density disposed towards the end of the tip seal disposed closest to the pump outlet. The overall density of a metal seal segment may be reduced by making the segment from a foamed metal as illustrated by
[0041] The greatest wear to a scroll pump tip seals should occur at the ends of the scroll walls disposed adjacent the pump outlet :26 where the operating pressures should be highest. Providing a segmented tips seal gives rise to the possibility of replacing only those seal segments that are worn sufficiently to require replacement and leaving the remaining seal segments in situ for continued use. This may be both more cost efficient in terms of materials usage and is also more environmentally friendly. Furthermore, having relatively short lengths of new tip seal to wear in following a maintenance operation may be beneficial since the volume of dust produced during wearing in of the tip seal should be reduced.
[0042] Although elements have been shown or described as separate embodiments above, portions of each embodiment may be combined with all or part of other embodiments described above.
[0043] Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are described as example forms of implementing the claims.