AIR CONDITIONING BLOWER HOLE APPARATUS
20190047377 ยท 2019-02-14
Inventors
Cpc classification
F24F13/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An air conditioning blower hole apparatus is provided which is capable of suppressing a looseness of a fin, and of decreasing production costs. This air conditioning blower hole apparatus includes: a plurality of fins; and a link coupled with the plurality of fins. At least one fin includes: a fin body; a large-diameter shaft part extending from the fin body; a small-diameter shaft part extending from the large-diameter shaft part, and having a smaller diameter than a diameter of the large-diameter shaft part; and a retainer part provided at a tip of the small-diameter shaft part, and having a larger diameter than the small-diameter shaft part. The link is provided with a large-diameter hole corresponding to the large-diameter shaft part and a small-diameter hole corresponding to the small-diameter shaft part. A gap is secured between the small-diameter shaft part and the small-diameter hole.
Claims
1. An air conditioning blower hole apparatus comprising: a blower hole panel with a blower hole; a frame engaged with the blower hole of the blower hole panel; a plurality of fins rotatably attached to the frame; and a link coupled with the plurality of fins, the link being configured to simultaneously rotate the plurality of fins, wherein: at least one fin among the plurality of fins comprises: a fin body; a large-diameter shaft part extending from the fin body; a small-diameter shaft part extending from the large-diameter shaft part, and having a smaller diameter than a diameter of the large-diameter shaft part; and a retainer part provided at a tip of the small-diameter shaft part, and having a larger diameter than the small-diameter shaft part, the link is provided with a large-diameter hole corresponding to the large-diameter shaft part and a small-diameter hole corresponding to the small-diameter shaft part, and a gap is secured between the small-diameter shaft part and the small-diameter hole.
2. An air conditioning blower hole apparatus comprising: a blower hole panel with a blower hole; a plurality of fins rotatably attached to the blower hole of the blower hole panel; and a link coupled with the plurality of fins, the link being configured to simultaneously rotate the plurality of fins, wherein: at least one fin among the plurality of fins comprises: a fin body; a large-diameter shaft part extending from the fin body; a small-diameter shaft part extending from the large-diameter shaft part, and having a smaller diameter than a diameter of the large-diameter shaft part; and a retainer part provided at a tip of the small-diameter shaft part, and having a larger diameter than the small-diameter shaft part, the link is provided with a large-diameter hole corresponding to the large-diameter shaft part and a small-diameter hole corresponding to the small-diameter shaft part, and a gap is secured between the small-diameter shaft part and the small-diameter hole.
3. The air conditioning blower hole apparatus according to claim 1, wherein the large-diameter shaft part and the small-diameter shaft part are each formed in a cylindrical shape.
4. The air conditioning blower hole apparatus according to claim 2, wherein the large-diameter shaft part and the small-diameter shaft part are each formed in a cylindrical shape.
5. The air conditioning blower hole apparatus according to claim 1, wherein the retainer part has a diameter that decreases toward a distal side from the small-diameter shaft part relative to the diameter of the small-diameter shaft part.
6. The air conditioning blower hole apparatus according to claim 2, wherein the retainer part has a diameter that decreases toward a distal side from the small-diameter shaft part relative to the diameter of the small-diameter shaft part.
7. The air conditioning blower hole apparatus according to claim 1, wherein: the link comprises a link body, and a columnar boss partially provided on the link body, the link body is mainly formed with the small-diameter hole, and the boss is mainly formed with the large-diameter hole.
8. The air conditioning blower hole apparatus according to claim 2, wherein: the link comprises a link body, and a columnar boss partially provided on the link body, the link body is mainly formed with the small-diameter hole, and the boss is mainly formed with the large-diameter hole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0082] An embodiment of the present disclosure will be described below with reference to the accompanying drawings.
Embodiment
[0083] As illustrated in
[0084] The fins 40 are placed behind the horizontal fins 31 (a distal side from the interior of the vehicle), and is placed vertically so as to be substantially orthogonal to the horizontal fins 31.
[0085] The fins 40 are attached to the fin assembly 30 so as to be rotatable around respective axial lines 41 in parallel with each other.
[0086] The link 60 extends in the direction in which the plurality of fins 40 are placed. The fins 40 are rotatable relative to the link 60.
[0087] The blower hole panel 20 has a rectangular cylindrical part 22, and an end of this cylindrical part 22 at the vehicle-interior side serves as the blower hole 21, and includes a pair of engagement pins 23, 23.
[0088] The fin assembly 30 includes the plurality of (e.g., four) horizontal fins 31 which are substantially horizontal to a rectangular cylindrical frame 32, and which extend in parallel with each other, and includes respective engagement recesses 33 formed in right and left side faces 32a of the frame 32 and also respective guides 34 thereon to guide the respective engagement pins 23 to the respective engagement recesses 33.
[0089] Although the detailed structure of the fins 40 and that of the link 60 will be described later, as indicated by an arrow (1), a support shaft 42 of each fin 40 is engaged with a hole (or recess) 35 formed in the frame 32 of the fin assembly 30, and thus each fin 40 is attached vertically and rotatably relative to the frame 32.
[0090] Next, as indicated by an arrow (2), the operation knob 61 is engaged with the one fin 40 so as to pass through between the upper and lower horizontal fins 31, 31.
[0091] Moreover, as indicated by an arrow (3), the link 60 is attached to each small-diameter shaft part 43 of the fins 40. It is adequate if the attachment work indicated by the arrow (2) is executed after the attachment work indicated by the arrow (3).
[0092] Eventually, as indicated by an arrow (4), the respective engagement pins 23 are fitted in the respective engagement recesses 33, thereby attaching the fin assembly 30 to the blower hole 21.
[0093] As illustrated in
[0094] As illustrated in
[0095] In contrast, in the blower hole panel 20, the respective engagement pins 23 to be engaged with the respective engagement recesses 33 are provided on the respective side faces of the cylindrical part 22.
[0096] When it is attempted to engage the fin assembly 30 with the cylindrical part 22 through the blower hole 21, the respective engagement pins 23 are guided by the respective guides 34, and are engaged with the respective engagement recesses 33 so as to go over the respective guides 34, and thus the fin assembly 30 is attached to the blower hole panel 20.
[0097] Moreover, since the link 60 is linked with the plurality of fins 40, when the one fin 40 is rotated by the operation knob 61, the remaining fins 40 are synchronously rotated.
[0098] Although the operation knob 61 is coupled so as to be rotatable around the axial line of the fins 40, a structure in which the operation knob contact-slides against the one horizontal fin 31 is also applicable.
[0099] As illustrated in
[0100] The blower hole panel 20 that is one of the components of this air conditioning blower hole apparatus 10 corresponds to an upholstery panel attached to the instrument panel 12.
[0101] The cylindrical part 22 at the blower-hole-panel-20 side is extended toward the forward side of the vehicle, and is fitted in a duct 13. This causes the blower hole panel 20 and the duct 13 to be connected with each other, and conditioned air produced by an air conditioning apparatus is sent to the blower hole panel 20 via the duct 13, and is blown out to the interior of the vehicle.
[0102] Each fin 40 has the upper support shaft 42 engaged with a recess 36 provided in the frame 32, and has the lower support shaft 42 engaged with the hole 35 provided in the frame 32. Hence, the fins 40 are supported by the fin assembly 30 so as to be rotatable around the upper and lower support shafts 42.
[0103] When the frame 32 of the fin assembly 30 is pushed manually, the entire fin assembly 30 rotates around the engagement pins (see
[0104] The form of the fins 40 and the structure thereof will be described in detail with reference to
[0105] As illustrated in
[0106] However, the small-diameter shaft part 43 is not directly connected to the fin body 44.
[0107] That is, a large-diameter shaft part 45 is provided which extends toward the fin body 44 from the small-diameter shaft part 43, and which has a larger outer diameter or width in the orthogonal direction to the axial direction than that of the small-diameter shaft part 43, and a retainer part 46 that retains the link (see
[0108] As illustrated in
[0109] As illustrated in
[0110] The fins 40 are resin-molded by a left die 48 and a right die 49 illustrated in
[0111] The action of the expanding part 47 will be described with reference to
[0112] According to a comparative example illustrated in
[0113] Since operation force is applied horizontally to the large-diameter shaft part 45 from the link (see
[0114] In this point, according to the example as illustrated in
[0115] Moreover, as illustrated in another example as illustrated in
[0116] Since the cross-sectional dimension gradually changes at the cross-section gradually changing part 53, a defect like a void is not likely to occur.
[0117] In the case of
[0118] Next, an example shape of the link 60 and a structure thereof will be described with reference to
[0119] As illustrated in
[0120] As illustrated in
[0121] As illustrated in
[0122] A hole diameter (or width) D1 of the large-diameter hole 65 is sufficiently larger than a hole diameter (or width) D2 of the small-diameter hole 64. The inner circumference of the large-diameter hole 65 serves as a contact-slide surface 65a.
[0123] In this example, the whole large-diameter hole 65 and a part of the small-diameter hole 64 are formed in the boss 63, and the remaining part of the small-diameter hole 64 is formed in the link body 62. However, only the large-diameter hole 65 may be formed in the boss 63, only the small-diameter hole 64 may be formed in the link body 62, the whole small-diameter hole 64 and a part of the large-diameter hole 65 may be formed in the link body 62, and the remaining part of the large-diameter hole 65 may be formed in the boss 63.
[0124] In order to cover all configurations as described above, the small-diameter hole 64 is mainly formed in the link body 62, and the large-diameter hole 65 is mainly formed in the boss 63.
[0125] Corresponding to the link 60, the small-diameter shaft part 43, etc., is illustrated in
[0126] In this case, d1 is set to be substantially equal to D1. Moreover, setting such that d2<d3<d1 is made. In this case, d2 and d3 both become smaller than D1.
[0127] Moreover, D2 is set to be larger than d2 and smaller than d3.
[0128] As illustrated in
[0129]
[0130] As illustrated in
[0131] However, the link 60 illustrated in
[0132] Next, the details of attaching procedures of the link 60 to the fins 40 will be described with reference to
[0133] As illustrated in
[0134] As illustrated in
[0135] If the contact-slide surface 65a becomes rough, in
[0136] In this point, according to this example, since the contact-slide surface 65a is still flat, a desired sliding friction is easily obtained.
[0137] That is, as illustrated in
[0138] When the link 60 abuts the retainer part 46, the link 60 is pushed downward and intensively. Since the retainer part 46 is in a shape that decreases the diameter toward the tip (in this example, the upper end), the retainer part 46 enters the small-diameter hole 64.
[0139] As illustrated in
[0140] As illustrated in
[0141] As illustrated in
[0142] The link 60 moves in the back-and-forth direction of the figure. At the time of this movement, the link 60 may move upwardly or downwardly. The upward movement is restricted by the retainer part 46, while the downward movement is restricted by an upper surface seat 54 of the large-diameter shaft part 45.
[0143] Moreover, a movement of the link 60 transmits force to the large-diameter shaft part 45 from the link 60. A frictional force (sliding friction) obtained by multiplying this force by a frictional coefficient is produced on the contact-slide surface 65a of the large-diameter hole 65.
[0144] Even if rotation force is applied to the fins 40 by the blown air by the air conditioner, the large-diameter hole 65 is snugly engaged with the large-diameter shaft part 45 and a moderate sliding friction is produced on the contact-slide surface 65a, the fins 40 are held by the link 60, thereby suppressing a looseness of the fins 40.
[0145] It is important to set the contact-slide resistance produced between the large-diameter shaft part 45 and the contact-slide surface 65a to be an appropriate value.
[0146] The sliding friction is correctable by changing the outer diameter (or width) of the large-diameter shaft part 45, or the hole diameter (or width) of the large-diameter hole 65.
[0147] More specifically, the outer diameter (or width) of the large-diameter shaft part 45 can be changed by correcting the left die 48 and the right die 49 that are illustrated in
[0148] Although any modification scheme is applicable, since it is necessary to modify both the left die 48 and the right die 49 to change the outer diameter (or width) of the large-diameter shaft part 45, costs for modifying the dies increase. In contrast, when the hole diameter (or width) of the large-diameter hole 65 is changed, it is appropriate if only the lower die 66 is modified, thus reducing an increase in costs for modifying the die.
[0149] Accordingly, modification of the large-diameter hole 65 is rather suitable than modification of the large-diameter shaft part 45.
[0150] According to the present disclosure, the gap 72 is secured between the small-diameter shaft part 43 and the small-diameter hole 64, and the small-diameter shaft part 43 does not contribute for transmission of force and production of frictional force. As illustrated in
[0151] Various configurations of the retainer part 46 will described with reference to
[0152] As illustrated in
[0153] As illustrated in
[0154] As illustrated in
[0155] As illustrated in
[0156] The retainer part 46 is in the shape that decreases the diameter toward the tip, when the link 60 is assembled, the interference between the retainer part 46 and the small-diameter hole 64 is minimized. This prevents the small-diameter hole 64 from being deformed, and improves the assembling easiness.
[0157] Moreover, since the shape that decreases the diameter toward the tip achieves a guiding action, facilitating the retainer part 46 to enter the small-diameter hole 64, thereby achieving both the deformation prevention of the small-diameter hole 64 and the improvement of the assembling easiness.
[0158] Next, various configurations of the large-diameter shaft part 45 will be described with reference to
[0159] As illustrated in
[0160] This shape is suitable when the small-diameter hole 64 of the link 60 is a tapered hole that increases the diameter downwardly. The tapered hole achieves the guiding action that guides the retainer part 46.
[0161] As illustrated in
[0162] This shape is suitable when the small-diameter hole 64 of the link 60 is a combination of a tapered hole and a cylindrical hole continuous from each other.
[0163] As illustrated in
[0164] This shape is suitable when the large-diameter hole 65 and the small-diameter hole 64 of the link 60 are continuous tapered holes. Since it is a tapered hole, in comparison with a cylindrical hole, the contact-slide surface area is large, and thus a stabilization of the sliding friction is expected.
[0165] As illustrated in
[0166] This shape is suitable when the large-diameter hole 65 of the link 60 is a tapered hole. Since it is a tapered hole, in comparison with a cylindrical hole, the contact-slide surface area is large, and thus a stabilization of the sliding friction is expected.
[0167] As described above, the large-diameter shaft part 45 is not limited to a cylindrical shape, and may be a circular cone trapezoidal shape. Similarly, the small-diameter shaft part 43 is not limited to a cylindrical shape, and may be a circular cone trapezoidal shape.
[0168] In examples illustrated in
[0169] In view of a reduction of load to be applied to the retainer part 46, the examples illustrated in
[0170] Next, a modified example of the large-diameter shaft part 45 will be described with reference to
[0171] As illustrated in
[0172] As illustrated in
[0173] A further modified example of the large-diameter shaft part 45 will be described with reference to
[0174] As illustrated in
[0175] Preferably, pawls 74 each in a triangular shape are integrally formed with both the side faces of the trapezoidal retainer part 46, respectively.
[0176] As illustrated in
[0177] As illustrated in
[0178] As illustrated in
[0179] As illustrated in
[0180] Although it is desirable to provide the large-diameter shaft part 45, the small-diameter shaft part 43 and the retainer part 46 on all the five fins 40 illustrated in
[0181] More specifically, the large-diameter shaft part 45, the small-diameter shaft part 43, and the retainer part 46 may be provided on only one fin 40 (e.g., the center fin) among the five fins 40, and only the respective small-diameter shaft parts 43 may be provided on the remaining fins 40. This enables an omission of the large-diameter shaft part 45 and the retainer part 46 for the remaining fins 40. In this case, it is appropriate if the sliding friction is produced by decreasing the diameter of the small-diameter hole 64, or by increasing the diameter of the small-diameter shaft part 43. Alternatively, it is appropriate if the sliding friction is produced by decreasing the diameter of the hole 35 or the recess 36, or by increasing the diameter of the support shaft 42.
[0182] Alternatively, the respective large-diameter shaft parts 45, the respective small-diameter shaft parts 43, and the respective retainer parts 46 may be provided on the two fins 40 (e.g., the leftmost fin and the rightmost fin) among the five fins 40, and the respective small-diameter shaft parts 43 may be provided on the remaining three fins 40.
[0183] Alternatively, the respective large-diameter shaft parts 45, the respective small-diameter shaft parts 43, and the respective retainer parts 46 may be provided on the three fins 40 (e.g., the center fin, the leftmost fin, and the rightmost fin) among the five fins 40, and the respective small-diameter shaft parts 43 may be provided on the remaining two fins 40.
[0184] Alternatively, the respective large-diameter shaft parts 45, the respective small-diameter shaft parts 43, and the respective retainer parts 46 may be provided on the four fins 40 (e.g., the four fins other than the center fin) among the five fins 40, and the small-diameter shaft part 43 may be provided on the remaining one fin 40 (the center fin).
[0185] Hence, it is appropriate if the large-diameter shaft part 45, the small-diameter shaft part 43, and the retainer part 46 is provided on at least one of the five fins 40.
[0186] Moreover, although the embodiment illustrated in
[0187] Furthermore, the blower hole panel 20 and the cylindrical part 22 may be separate components from each other.
[0188] Still further, according to the embodiment illustrated in
[0189] Yet still further, in the embodiment illustrated in
[0190] Since the blower hole is elongated in the horizontal direction according to this embodiment, the direction in which the fins 40 are arranged is the horizontal direction. However, the present disclosure is applicable to the blower hole 21 which is elongated in the vertical direction and which has the fins 40 arranged in the vertical direction.
INDUSTRIAL AVAILABILITY
[0191] The present disclosure is applicable to an air conditioning blower hole apparatus that adjusts the direction of blown air by rotating the plurality of fins via a link.