CONTACT LENS PACKAGING
20190046353 ยท 2019-02-14
Assignee
Inventors
Cpc classification
B65D85/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61F9/00
HUMAN NECESSITIES
B65D85/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A contact lens applicator film (45) for picking up a contact lens (11) and applying the contact lens to an eye comprising: a sterilised film (45) wherein at least a portion of at least one side of the film comprises an adhesive coating that is arranged for adhering to the surface of a finger such that, in use, when applying the contact lens to the eye a user can pick up the contact lens applicator film with the finger and subsequently pick up the contact lens using the finger protected by the contact lens applicator film.
Claims
1. A contact lens applicator film for picking up a contact lens and applying the contact lens to an eye comprising: a sterilised film wherein at least a portion of at least one side of the contact lens applicator film comprises an adhesive coating that is arranged for adhering to a surface of a finger such that, in use, when applying the contact lens to the eye a user can pick up the contact lens applicator film with the finger and subsequently pick up the contact lens using the finger protected by the contact lens applicator film.
2. The contact lens applicator film of claim 1, wherein the contact lens applicator film comprises silicone.
3. The contact lens applicator film of claim 1, wherein the adhesive coating comprises acrylic.
4. The contact lens applicator film of claim 1, wherein the contact lens applicator film is at least one of disk-shaped, elliptical, or rectangular.
5. The contact lens applicator film of claim 1, wherein the contact lens applicator film is generally elliptical with minor axis length in a range of 11 mm to 27 mm and with major axis length in the range of 15 mm to 30 mm.
6. The contact lens applicator film of claim 1, wherein the contact lens applicator film comprises a tab for handling the contact lens applicator film.
7. The contact lens applicator film of claim 1, wherein at least one side of the contact lens applicator film comprises an inner portion and an outer portion, wherein the inner portion comprises the adhesive coating.
8. The contact lens applicator film of claim 1, wherein the contact lens applicator film is at least one of transparent, opaque, or coloured.
9. The contact lens applicator film of claim 1, wherein the contact lens applicator film is disposable.
10. An assembly of contact lens applicator films, each of the contact lens applicator films comprising the contact lens applicator film as defined in claim 1.
11. The assembly of claim 10, wherein the assembly is a stack of contact lens applicator films.
12. The assembly of claim 11, wherein each of the contact lens applicator films are releasably attached to an adjacent contact lens applicator film.
13. The assembly of claim 11, comprising a release layer between adjacent contact lens applicator films in the stack.
14. The assembly of claim 10, wherein each of the contact lens applicator films are adhered onto a strip of release material.
15. The assembly of claim 14, wherein the strip of release material is folded such that adjacent contact lens applicator films on the strip of release material overlay one another in the assembly.
16. A contact lens applicator container comprising at least one contact lens applicator film as defined in claim 1.
17. The contact lens applicator container of claim 16, wherein the contact lens applicator container comprises a recess having a base wall for housing the at least one contact lens applicator film.
18. The contact lens applicator container of claim 17, wherein the base wall is deformable so as to conform to a contour of the finger under an application of finger pressure.
19. The contact lens applicator container of claim 18, wherein a thickness of the base wall is thinner that a rest of the contact lens applicator container.
20. A storage container for contact lenses comprising: i) at least one well for receiving a contact lens and a storage liquid, the well having a floor; ii) a support structure for holding the contact lens in a defined location above the floor of the well, the defined location comprising a lens depression area that in use permits depression of the contact lens under finger pressure; and iii) a guide capable of engaging a contact lens edge when a contact lens is inserted into the well and to urge the contact lens to lie within the defined location and over the lens depression area.
21. The storage container of claim 20, wherein the lens depression area comprises an unsupported portion of the support structure.
22. The storage container of claim 20, wherein the support structure permits a flow of the storage liquid between the contact lens and the floor of the well.
23. The storage container of any of the claim 20, wherein the guide urge the contact lens centrally over the lens depression area.
24. The storage container of claim 20, wherein the lens depression area has a range between 5 mm.sup.2 to 180 mm.sup.2.
25. The storage container of claim 20, wherein the support structure comprises a plurality of spaced apart fins extending from one or more walls of the well.
26. The storage container of claim 25, wherein the plurality of spaced apart fins extends upwardly from the floor of the well.
27. The storage container of claim 25, wherein each of the plurality of spaced apart fins cooperate to comprise the guide.
28. The storage container of claim 25, wherein each of the plurality of spaced apart fins comprises a first profile for supporting a concave surface of the contact lens and a second profile for guiding the contact lens over the lens depression area.
29. The storage container of claim 28, wherein the first profile allows the contact lens to deform about a fulcrum when finger pressure is applied to a portion of the contact lens in the lens depression area.
30. The storage container of claim 29, where the first profile extends between the fulcrum and a guide such that a distance between a point on the guide and the fulcrum is less than or equal to a length of the contact lens that is in contact with the first profile.
31. The storage container of claim 29, wherein each of the plurality of spaced apart fins comprises a third profile adjacent the fulcrum that engages with an underside of the contact lens when the contact lens is depressed in the lens depression area.
32. The storage container of claim 28, wherein the first profile and the second profile of each of the plurality of spaced apart fins meet at a substantially V shaped configuration.
33. The storage container of claim 20, wherein the storage container is a single body.
34. A kit comprising a contact lens storage container comprising: at least one well for receiving a contact lens and a storage liquid, the well having a floor; a support structure for holding the contact lens in a defined location above the floor of the well, the defined location comprising a lens depression area that in use permits depression of the contact lens under finger pressure; a guide capable of engaging a contact lens edge when a contact lens is inserted into the well and to urge the contact lens to lie within the defined location and over the lens depression area; and at least one contact lens applicator film for picking up a contact lens and applying the contact lens to an eye comprising: a sterilised film wherein at least a portion of at least one side of the contact lens applicator film comprises an adhesive coating that is arranged for adhering to a surface of a finger such that, in use, when applying the contact lens to the eye a user can pick up the contact lens applicator film with the finger and subsequently pick up the contact lens using the finger protected by the contact lens applicator film.
35. The kit of claim 34 comprising a contact lens applicator container comprising the at least one contact lens applicator film.
36. The kit of claim 35, wherein the contact lens storage container and the contact lens applicator container are formed as a single body.
37. A method of handling a contact lens, comprising the steps of: i) adhering a contact lens applicator film to a finger, wherein the contact lens applicator film comprises a sterilised film and at least a portion of at least one side of the contact lens applicator film comprises an adhesive coating that is arranged for adhering to a surface of a finger such that, in use, when applying the contact lens to an eye a user can pick up the contact lens applicator film with the finger; ii) picking up a contact lens using the finger protected by the contact lens applicator film; and iii) offering up the contact lens to the eye such that the contact lens is released from the contact lens applicator film upon contact with the eye.
38. The method of claim 37, further comprising the steps of: i) applying pressure on the adhesive coating of the contact lens applicator film so as to adhere the contact lens applicator film to the finger; and ii) touching a convex surface of the contact lens using the finger protected by the contact lens applicator film such that the contact lens adheres to the contact lens applicator film as a result of a surface tension of a fluid used to store the contact lens.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Further preferred features and aspects of the present invention will be apparent from the claims and the following illustrative description made with reference to the accompanying drawings in which:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
DETAILED DESCRIPTION
[0053] For the purpose of description in a specific embodiment of the present invention, a storage container 10 is configured for use with a contact lens 11 as seen in
[0054] The storage container 10 can be fabricated individually or as part of blister pack packaging (not shown) comprising a plurality of cartridges 10. The storage container 10 is fabricated of a material with a high stiffness whilst being capable of limited plastic deflection and water-tight; typically this can be a plastic. The storage container 10 can be manufactured with any suitable means, the most usual being injection moulding although thermoforming and compression moulding may be used. Optionally the storage container 10 is formed as a single body.
[0055] The storage container 10 comprises at least one well 20 configured as a receptacle for the contact lens 11; the at least one well 20 and respective contact lenses 11 exist in a 1:1 ratio, i.e. there is only one lens 11 per well 20. The well 20 is formed with a base wall 21 preferably configured as a substantially disc-shaped reception area and a side wall 23 preferably configured as an upwardly sloping peripheral wall. It should be understood that the well 20 can have any three-dimensional configuration that is suitable for housing a contact lens 11. In an example of the present invention the side wall 23 is angled such that, together with the base wall 21, the well 20 forms a generally concave depression as seen in
[0056] Within the well 20 is fabricated a support structure 24. In the particular embodiment of the present invention, the structure is an upstanding member 24 and behaves as a pillar or pedestal for supporting the concave surface of a contact lens 11; the member 24 can be formed separately and then mounted to the well 20 or it may be integral to the well 20 and produced during the injection moulding process. The member 24 extends outwardly or upwardly from a first end 24a attached to the interior side of the base wall 21 to a second end 24b opposite the first end 24a so as to provide a support to a contour of the concave corneal contact surface of the contact lens 11. The member 24 is configured to control a contact surface area 12 between the contact lens 11 and an applicator tool (not shown) e.g. a user's finger or mechanical device. The perimeter of the member 24 defines a depression area 13 such that the contact lens 11 is left unsupported by the depression area 13 as shown in
[0057] Inversion of the contact lens 11 will result in the periphery or rim of the contact lens 11 to sweep about an arc. However, the side wall 23 of the well 20 is angled such that the periphery or rim of the contact lens 11 is resisted from lifting by contacting a point on the side wall 23 of the well 20. As the rim of the contact lens 11 is resisted from lifting away from the base wall 21, the portion 12 of the contact lens 11 in the depression area 13 is made to deform. As the contact surface area 12 of the contact lens 11 increases, the surface tension increases between the applicator tool and the contact lens 11. Thus the area defined by the perimeter of the member controls the contact surface area 12 between the applicator tool and the contact lens 11 which ultimately controls the degree of surface tension between the applicator tool and the contact lens 11. In the particular example of the present invention shown in
[0058] The size of the depressed area 13 is important because if it is too small the surface tension between the finger and contact lens 11 will not be greater than between the contact lens 11 and the support. If, however, the depressed area 13 is too large then the lens 11 is at risk of collapsing or inverting. The optimum ratio is such that the surface tension of the part that is depressed is large enough for it to adhere to the finger and the surface tension of the periphery holds the lens 11 in place in the correct orientation. The depression area 13 optionally has an area in the range 5 mm.sup.2 to 180 mm.sup.2, preferably 78 mm.sup.2.
[0059] The contact lens 11 deforms to the shape of the contact point of the applicator tool as shown in
[0060] Ventilation apertures or channels 25 are provided in the support structure 24 such that air may enter through the channels 25 during removal of the contact lens 11 to prevent the lens 11 from sticking to the well 20 or member 24. The channels 25 also prevent the storage solution 15 from being trapped within the support structure's 24 enclosure. Without the channels 25, a vacuum suction effect can be created during the depression of the contact lens 11 during removal, resulting in the contact lens 11 being made harder to remove thus increasing the amount of manipulation of the lens 11 required. Furthermore, the well 20 may comprise one or more raised ridges 29 and/or one or more depressions (not shown) so as to raise or elevate the contact lens 11 from the base wall 21 of the well. The one or more raised ridges 29 and/or one or more depressions are fixed to the interior side of the base wall 21 and create a path for fluid flow under and at the rim of the contact lens 11 so as to prevent against the vacuum suction effect being formed. Optionally the one or more raised ridges 29 are wedge shaped.
[0061] The support structure 24 can be configured in a number of designs including a solid structure (not shown), a hollow structure, a solid structure with one or more ventilation apertures (not shown). Whilst forming the support structure 24 as an upstanding standing annular ring has advantages in the ability to control the depression area 13 of the contact lens 11, the support structure 24 provides little support to the concave side of the contact lens 11 in an event that the contact lens 11 collapses. In an alternative embodiment of the present invention, the support structure 24 comprises a plurality of radially spaced apart fins 100 so as to provide ventilation channels 25 between the fins 100. Each of the fins 100 extends from one or more walls of the well 20 towards a depression area 13 similar to function of the depression area 13 discussed above with reference to
[0062] Unlike the support structure 24 shown in
[0063] Instead of the side wall 23 of the well 20 forming a guide for urging the contact lens 11 centrally over the depressions area 13 (see
[0064] The second profile 104 can also limit the periphery or rim of the contact lens 11 from lifting when pressure is applied to the unsupported portion of the contact lens 11 in the depression area 13 (convex side of the contact lens around the apex of the contact lens) and thereby, preventing the contact lens 11 from inverting.
[0065] To prevent or limit the periphery or rim of the contact lens 11d from lifting too far when pressure is applied to the depression area 13 of the contact lens 11, the second profile 104 cooperates with the first profile 102 of the fin 100 such that the distance X between a point 108 on the second profile 104 and the fulcrum 106 is less than or equal to the length Y of the contact lens 11 in contact with the first profile 102 (see
[0066] Also shown in
[0067] In both embodiments of the present invention shown in
[0068] The storage container 10 is fabricated with a flange 30, the flange 30 is configured to sealingly engage with a closure or cover (or lidstock) 31 which is typically a metallic foil or foil/plastic laminate as commonly known in the art such that the storage container 10 and importantly the well 20 is made fluid-tight. The flange 30 is therefore preferably situated around the periphery of the well 20 or the storage container 10; the flange can either be a solid protrusion or an adhesive. For disposable contact lens storage containers, the cover 31 is typically metallic foil and the seal is applied during packaging and sterilisation to conform to industrial standard requirements. For re usable contact lens storage containers, the cover 31 is a removable and replaceable structure that engages with the flange 30 of the storage container 10; by for example, a snap fit or interlocking thread in the cover and the storage container 10.
[0069] An additional advantage associated with this storage container 10 for contact lenses 11 is that the contact lens 11 is held in the correct orientation for insertion into the eye without further manipulation. The reduction of manipulation results in lowered risk of contamination.
[0070] According to a second independent aspect of the present invention, the applicant has provided at least one terminally sterilised disposable applicator film 45 housed within a contact lens applicator container 50 for a contact lens 11 as seen in
[0071] The applicator container 50 comprises at least one recess 60 configured as a receptacle for the applicator film 45. In an example of the present invention, recesses 60 and applicator films 45 exist in a 1:1 ratio, i.e. there is one applicator film 45 in each recess 60 as shown in
[0072] The applicator container 50 is fabricated with a flange 70, the flange 70 is configured to sealingly engage with a closure or cover 71 which is typically a metallic foil or foil/plastic laminate such that the applicator container 50 and importantly the recess 60 is made fluid-tight as shown in
[0073] The disposable applicator film 45 provides a flexible and protective barrier between the applicator tool such as an index finger and the contact lens 11 and is configured as a thin film 46 as shown in
[0074] Equally both opposing sides of the film 45 comprises an adhesive coating 47. The film 45 is sufficiently flexible to conform to the shape of the depression area 13 of the application tool, e.g, the curvature of the surface of the index finger. Typical materials of the film 45 include but are not limited to silicone or even other plastic materials having suitable deformability to conform to the shape of an applicator tool, e.g. finger. Preferably, the adhesive is environmentally friendly and should not pose a health risk if ever the adhesive comes into contact with the eye. Typically the adhesive is an acrylic based adhesive, preferably a water based acrylic adhesive. Commercially available films with an adhesive coating on the market include but are not limited to: ClearFilm IV, IV3000, Tegaderm and Opsite. The applicator film 45 has sufficient flexibility to not impede the dexterity or the touch-sensitivity of the applicator tool. Optionally the film 45 is disk shaped as shown in
[0075] In an example of the present invention as shown in
[0076] Alternatively, the adhesion to the applicator tool is attained by only electro-static forces between the film 46 and the applicator tool when contact is made such that no adhesive coating 47 is required.
[0077] The recess 60 is fabricated such that it has sufficient depth so as to prevent the film's 45 adhesive coating 47 from contacting the under surface of the cover 71. In an example of the present invention the cover 71 is the protective layer 44. The film 45 is mounted to the recess 60 such that it does not become detached from the recess 60's base wall 61. The film 45 may be held to the base wall 61 through electro-static attraction between the base wall 61 of the recess and the film 45. This attraction is suitable for short-term storage of the applicator film 45 in the container 50. To prevent the film 45 from moving around within the recess 60 during long-term storage and transport of the applicator film 45, it is beneficial to optionally provide means for securing the film 45 to the base wall 61 of the recess 60. These means are inclusive of but are not exclusively limited to use of a mechanical retainer, for example, a clip, or an intermediate layer 48 on the base wall 61 of the recess 60. In an example of the present invention, the base wall 61 of the recess can comprise a pressure sensitive adhesive, such that whilst the film 45 is mounted on the base wall 61 it adheres but when the film 45 is removed from the base wall 61, the adhesion is easily overcome.
[0078] In an example of the second independent aspect of the present invention shown in
[0079] To accommodate the intermediate layer 48 in the container 50 without jeopardising the volume in the container and thus, to ensure that the adhesive layer on the applicator film 45 does not touch or come into contact with the underside of the cover 71 when no protective layer 44 is positioned within the container, the recess 60 further comprises a depression 64. The depression 64 is shaped to accommodate the intermediate layer 48 such that the second adhesive 49b is flush with respect to the upper surface of the base wall 61a as shown in
[0080] The nature of a low-tack, pressure-sensitive second adhesive 49b permits the film 45 to be bonded in the recess 60 with sufficient force to retain it whilst allowing it to be lifted when being removed, leaving no adhesive residue adhered to the film 45 that could be transferred to the contact lens 11. In an alternative option of the present invention, one side of the intermediate layer 48 is attached to base wall 61 by the first adhesive 49a, the other side of the intermediate layer 48 comprises a release agent to allow the film 45 to be transferred from the intermediate layer 48 to the applicator tool, common examples are polyvinyl alcohol, crosslinkable silicone, or materials that have a low surface energy.
[0081] In an example of the present invention, one or more disposable applicator films 45 are provided in a stack assembly 75 as shown in
[0082] To lift the film 45 from the container 50, a user only has to press the contact portion of an applicator tool (e.g. finger) onto the at least one side 46a of the film 45 having the adhesive coating 47 as shown in
[0083] The adhesive characteristic of the film 45 is such that for removal from the applicator tool, a user can simply peel it off without a dedicated solvent solution being required. The film 45 is then discarded. The disposable film applicator 45 provides a means for a user to insert a contact lens 11 without contaminating it through contact and without compromising on the dexterity of the applicator tool (e.g. finger). This results in a user being able to handle a contact lens 11 under many conditions as sterility is provided by the applicator film 45 even though the user is not required to perform a thorough washing of their applicator tool, for example, they are not required to perform a thorough washing of their hands before application or removal of the lens 11. More importantly, the applicator film 45 is thin enough so as to not entirely remove the sense of touch of the pad of the finger when picking up the contact lens 11 and applying the contact lens 11 onto the eye. The applicator film 45 helps to keep to the traditional means to apply the contact lens 11 to the eye using the finger whilst ensuring the sterility of the contact lens 11, i.e. to prevent microbial, mechanical and/or chemical contamination of the contact lens 11 by direct contact with the finger itself. Maintaining or limiting the loss of sense of touch of the finger protected by the applicator film 45 is important to ensure the correct positioning of the contact lens 11, particularly the apex of the contact lens 11 on the corneal surface of the eye. In some cases, the wearer makes adjustments to the contact lens 11 when placed on the eye, e.g. by sliding the contact lens 11 on the surface of the eye so that that the contact lens 11 is in registration with the corneal surface of the eye, i.e. the portion of the eye that receives light to be focussed. Whilst a majority of wearers use a mirror to help guide the contact lens 11 on the corneal surface, in some instances particularly in a sporting environment, the wearer relies on the sense of touch to apply the contact lens 11. This sense of touch may prove vital in the ability to correctly position the contact lens 11 on the surface of the eye. Without this sense incorrect positioning of the contact lens 11 on the eye may result increasing the risk of the contact lens 11 migrating under the eyelid
[0084] To combine the benefits of the storage container 10 of the present invention and the applicator film 45 of the present invention, it should be appreciated that the contact lens storage container 10 of the present invention need not be supplied separately to the applicator container 50, they can be provided in combination as shown in
[0085] An example of the combined contact lens storage container and the applicator container formed as a kit with the top cover, or the lidstock, removed is shown in
[0086] Four steps are used, as shown in the flow diagram
[0087] The user removes the cover (81) which is typically a metallic foil or foil/plastic laminate, exposing the contact lens storage well 20 and contact lens applicator film 45.
[0088] Step 94 is optional and involves draining and discarding the storage solution 15 from the contact lens well 20.
[0089] Where an additional protective cover 44 is supplied over the applicator film 45, this is removed by pulling tab 44a to expose the adhesive layer of the applicator film 45. A user then presses the contact portion of the applicator tool to the film 45 until adhesion is induced between the film 45 and the tool as shown in
[0090] The user then gently presses or touches the film 45 to the convex surface of the contact lens 11 to permit slight deformation of the contact lens 11 and cause the contact lens 11 to adhere to the applicator film 45 as a result of the surface tension due to the solution 15 residue left on the contact lens 11 as shown in
[0091] The contact lens 11 is brought into contact with the cornea and inserted into the eye. The contact lens 11 is released by the applicator film 45 because the surface tension between the contact lens 11 and the cornea is greater than the surface tension between the contact lens 11 and the applicator film 45. The applicator film 45 is removed from the applicator tool and discarded (step 96), e.g. using the tab 45a discussed above.
[0092] Changes and modifications, addtions and deletions or material or adhesive type may be made to the different examples given above without departing from the scope of the invention as defined in the claims.