TWO-WAY DOOR SYSTEMS AND METHODS
20190048633 ยท 2019-02-14
Inventors
Cpc classification
E05D7/02
FIXED CONSTRUCTIONS
F25D2323/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E05D15/505
FIXED CONSTRUCTIONS
E05D11/06
FIXED CONSTRUCTIONS
International classification
E05D7/02
FIXED CONSTRUCTIONS
E05D11/06
FIXED CONSTRUCTIONS
Abstract
Systems and methods for implementing a bi-directional, or two-way door which can be opened from either the left or right side using, in one embodiment, a transfer bar connected to a pair of hinge pins so as to cause each pair to alternatingly insert into or retreat from receivers in a door frame on opposing sides. In a second embodiment, a pair of wheels with offset camming surfaces alternatingly operate corresponding lifting elements to engage or disengage hinge pins on opposing sides of a door.
Claims
1. A system for opening a door from either side comprising: a door structure having a top side and an opposing bottom side, and a left side and an opposing right side; a transfer bar having a first end and an opposing second end; a first pair of hinge pins, each hinge pin in said first pair of hinge pins having a proximal end connected to said first end of said transfer bar and an opposing distal end, said distal end of a first hinge pin in said pair disposed at said top side and said distal end of a second hinge pin in said pair disposed at said bottom side; a second pair of hinge pins, each hinge pin in said second pair of hinge pins having a proximal end connected to said second end of said transfer bar and an opposing distal end, said distal end of a first hinge pin in said second pair disposed at said top side and said distal end of a second hinge pin in said second pair disposed at said bottom side; wherein when said transfer bar moves laterally toward said left side, said transfer bar causes said distal ends of said first pair of hinge pins to protrude outward from said top and bottom sides of said door, and said distal ends of said second pair of hinge pins to retreat within said door structure.
2. The system of claim 1, wherein each hinge pin in said first pair and second pair of hinge pins is connected to said transfer bar via a U-link rotatably connected to said proximal ends and rotatably connected to said transfer bar.
3. The system of claim 1, wherein said transfer bar and said hinge pins are disposed within the interior structure of said door structure.
4. The system of claim 1, wherein said transfer bar and said hinge pins are disposed on an exterior surface of said door structure.
5. The system of claim 4, wherein said door structure is attached to an appliance.
6. The system of claim 5, wherein said appliance comprises a utility connection line and said utility connection line is connected to said door structure through an umbilical extending from an interior side of said door to a compartment within said appliance, said umbilical configured such that when said door is opened to a maximum angle, the distal end of said umbilical remains in said compartment.
7. The system of claim 5, wherein when said transfer bar moves laterally toward said left side and causes said distal ends of said first pair of hinge pins to protrude outward from said top and bottom sides of said door, said distal ends of said hinge pins engage corresponding receivers in said appliance such that said door structure is rotatable on said first pair of hinge pins.
8. The system of claim 1, wherein said distal ends of each of said hinge pins in said first pair and said second pair are chamfered.
9. The system of claim 1, wherein when said transfer bar moves laterally toward said right side, said transfer bar causes said distal ends of said second pair of hinge pins to protrude outward from said top and bottom sides of said door, and said distal ends of said first pair of hinge pins to retreat within said door structure.
10. The system of claim 1, wherein said top hinge pin in said first pair and said top hinge pin in said second pair are disposed through a locking mechanism.
11. The system of claim 10, wherein said each of said locking mechanisms comprises a movable latch configured to rotatably engage a corresponding circumferential notch in said each of said top hinge pins in said first pair and said second pair.
12. The system of claim 1, wherein said transfer bar is moved by manipulating hand pulls attached to said transfer bar.
13. The system of claim 1, wherein said transfer bar is moved by a motor attached to said transfer bar.
14. A system for opening a door from either side comprising: an appliance comprising an appliance body and a door, said door having a top portion and an opposing bottom portion, and a left side and an opposing right side; a first top receiver disposed in said appliance body at said left side; a first through bore in said top portion axially aligned with said first top receiver when said door is closed; a second top receiver disposed in said appliance body at said right side; a second through bore in said top portion axially aligned with said second top receiver when said door is closed; a first through bore in said bottom portion axially aligned with said first through bore in said top portion; a second through bore in said bottom portion axially aligned with said second through bore in said top portion; a first wheel having a first camming portion disposed at a position thereon; a second wheel having a second camming portion disposed at a position thereon; a crossbar axially connecting said first wheel to said second wheel such that said crossbar, first wheel, and second wheel move in unison; a first lifting element between said first wheel and said bottom portion of said door, said first lifting element having a first bottom stationary hinge pin axially aligned with a first receiver in said bottom portion; a second lifting element between said second wheel and said bottom portion of said door, said second lifting element having a second bottom stationary hinge pin axially aligned with a second receiver in said bottom portion; a first hinge pin having a bottom end and an opposing top end and disposed through said first top bore and said first bottom bore such that said bottom end rests on said first lifting element; a second hinge pin having a bottom end and an opposing top end and disposed through said second top bore and said second bottom bore such that said bottom end rests on said second lifting element; wherein when said first wheel is rotated such that said first camming portion is generally coplanar with the bottom of said first lifting element: said first bottom stationary hinge pin retreats from said first bottom receiver and said top end of said first hinge pin retreats from said first top receiver; and said second camming surface is not adjacent to said second lifting surface such that said second lifting surface forms a tangent line to a rounded portion of said second wheel and said rounded portion of said second wheel lifts said second lifting element such that said second bottom stationary hinge pin engages said second bottom receiver and said top end of said second hinge pin engages said second top receiver such that said door is pivotable on an axis of rotation from said second top receiver to said second bottom receiver.
15. The system of claim 12: wherein when said second wheel is rotated such that said second camming portion is generally coplanar with the bottom of said second lifting element: said second bottom stationary hinge pin retreats from said second bottom receiver and said top end of said second hinge pin retreats from said second top receiver; and said first camming surface is not adjacent to said first lifting surface such that said first lifting surface forms a tangent line to a rounded portion of said first wheel and said rounded portion of said first wheel lifts said first lifting element such that said first bottom stationary hinge pin engages said first bottom receiver and said top end of first hinge pin engages said first top receiver such that said door is pivotable on an axis of rotation from said first top receiver to said first bottom receiver.
16. The system of claim 12, wherein said axis of rotation has an angle offset from an alignment normal to the pull of gravity.
17. The system of claim 14, wherein said offset is configured so as to cause gravity to pull said door closed when said door is open at an angle of less than 90 degrees.
18. The system of claim 14, wherein said offset is configured so as to cause gravity to pull said door open when said door is open at an angle of greater than 90 degrees.
19. The system of claim 12, wherein said first hinge pin is spring-loaded against the bottom of said top portion, and said second hinge pin is spring-loaded against the bottom of said top portion.
20. The system of claim 12, wherein said appliance comprises a utility connection line and said utility connection line is connected to said door through an umbilical extending from an interior side of said door to a compartment within said appliance, said umbilical configured such that when said door is opened to a maximum angle, the distal end of said umbilical remains in said compartment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
[0043] The following detailed description and disclosure illustrates by way of example and not by way of limitation. This description will clearly enable one skilled in the art to make and use the disclosed systems and methods, and describes several embodiments, adaptations, variations, alternatives and uses of the disclosed systems and methods. As various changes could be made in the above constructions without departing from the scope of the disclosures, it is intended that all matter contained in the description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
[0044] Described herein are systems and methods for implementing a bi-directional or two-way door, which can be opened from either the left or right side. Although the embodiments described herein are primarily with reference to appliances such as refrigerators and microwaves, the systems and methods are applicable to any door, and can be used in any embodiment, including, but not necessarily limited to, other appliances, and residential or commercial doors.
[0045] As will be clear to one of ordinary skill in the art, any bi-directional door must effectively accomplish two tasks. First, when the user operates the door, the apparatus must engage a structure at the opposing end of the door from the side operated by the user to provide for rotation. Second, the apparatus must disengage the rotational structure on the side grasped by the user so that the door can freely open.
[0046]
[0047] In the depicted embodiment of
[0048] In the depicted embodiment, guides 209 are disposed adjacent to the transfer bar 203 to maintain a consistent position vertically within the structure of the door 103. The depicted guides 209 are blocks of material disposed on the top and bottom sides of the transfer bar 203 at the opposing ends of the transfer bar 203. Other shapes, quantities, and positions are possible. In the depicted embodiment, two bracing structures 211, which are also in the configuration of elongated rectangular prisms, extend from one side 215 of the door 103 to the other 217, and are disposed generally parallel to one another. These bracing structures provide a mounting point for the guides 209. However, it is not necessary for these brace structures 211 to extend to the edge of the door 103 and the exact configuration of these bracing structures 211 will vary from embodiment to embodiment. The depicted transfer bar 203 is disposed generally parallel to, and between, the depicted bracing elements 211. The depicted guides 209 are each disposed between one bracing element 211 and the transfer bar 203, causing the transfer bar 203 to be able to move laterally (from left to right and vice versa) within the structure of the door 103.
[0049] The depicted transfer bar 203 is attached at each of its opposing ends to four hinge pins 205A, 205B, 207A, 207B. The depicted hinge pins 205A, 205B, 207A, 207B are generally in the configuration of an elongated cylindrical element with a bend in the middle. The depicted hinge pins 205A, 205B, 207A, 207B are configured to attach to the transfer bar 203 at one end and to hinge/unhinge the door 103 at the opposing end.
[0050] The depicted embodiment of
[0051] Each of the hinge pins 205A, 205B, 207A, 207B is connected to the transfer bar 203 by a U-link 213. In the depicted embodiment of
[0052] As can be seen in
[0053] On the top side of the door, the movement left of the transfer bar 203 causes the U-link 213 to exert pushing force on hinge pin 205B upward through a locking mechanism 701 described in more detail elsewhere herein, in particular with respect to
[0054] The distal end 219 of hinge pin 205B protrudes through the top of the door 103 to engage a receiver in the appliance structure (not depicted), completing the rotational connection. That is, hinge pins 205B and 207B both engage with corresponding top and bottom receivers in the appliance 101 structure, establishing a pivot point on the right side 217. By contrast, the movement to the left of the transfer bar 203 pulls hinge pins 205A and 207A inward, retracting the distal ends 219 of each 205A and 207A such that the distal ends 219 are within the door 103 and do not inhibit door 103 operation. This allows the door 103 to be opened on the left hand side 215.
[0055] In the depicted embodiment of
[0056] In the depicted embodiment of
[0057]
[0058] The mechanical components depicted in
[0059] An advantage of this configuration is that no springs are required for the hinge pins to attach and detach. This increases the life span of the apparatus, because springs tend to lose elasticity over time, resulting in electrical failure in the hinging mechanism. Because the mechanism described herein does not require the use of springs, it may be used indefinitely.
[0060] The means for building the embodiments described herein will be readily apparent to one of ordinary skill in the art. In particular, it is notable that the transfer bar is effectively the load bearing apparatus in the door 103. Because the door 103 is attached to the appliance 101 body via the hinge pins, which in turn are connected via the transfer bar 203, the transfer bar 203 effectively bears the full weight of the door 103. Therefore, materials with resilient characteristics are desirable to allow the door 103 to carry the weight of other items.
[0061] In the depicted embodiments of
[0062]
[0063]
[0064] As can be seen in the depicted embodiment of
[0065]
[0066] This embodiment has the advantage of an aesthetically pleasing old-world look with exposed hinge pins, which also eliminate moving components from the inside of the door. This allows the entire interior of the door to be insulated, without potentially interfering with the moving parts of the two-way door mechanism.
[0067] In an embodiment, the systems and methods for a two-way door include a latching or locking mechanism to prevent the transfer bar 203 from moving while the door 103 is open. This locking means or mechanism operates by inhibiting the open set of pins, one or more pins, or all pins, from moving while the door 103 is open, effectively locking the transfer bar 203 in place until the door 103 is closed.
[0068] It is desirable to cause the locking system 701 to engage hinge pin 205 or 207 at the side of the door 103 that is open, and to disengage when the door is closed. Thus, when either end of the door 103 is open, the locking mechanism 701 engages the hinge pin 205 or 207 on the appropriate side while the door 103 is open, and only when the door 103 is closed on both sides, the locking system 701 disengages for both sets of hinge pins 205 and 207.
[0069]
[0070] By contrast, when the door 103 is open, as shown in
[0071] In an alternative embodiment, the locking means may use a magnet. For example, in the depicted embodiment of
[0072] Depicted magnet 803 is attached to a spring 805. In the depicted embodiment, the spring 805 comprises a spring steel 805. The spring 805 exerts force causing the magnet 803 to move away from the door 103. Attached at the end or bottom of the spring 805 is a latching element 807 having a cutout 809 or latch 809 in the configuration of an arc configured to match a corresponding notch, groove or channel 811 in the hinge pin 205. When the door 103 is open, the opposite magnetic force between magnets 801 and 803 is too weak for magnet 803 to move towards magnet 801. This results in the force of spring 805 pushing latch 807 outward from door 103, such that latch 809 engages with corresponding notch 811 in hinge pin 205, effectively locking the hinge pin 205 in place and inhibiting motion of the hinge pin 205 and, by extension, the transfer bar 203.
[0073] However, when door 103 is closed, magnet 803 is attracted to magnet 801 and the magnetic attraction force is stronger than the force of the spring 805. This causes the magnet 803 to move towards the surface of the door 103, caused by the attraction of magnet 801. This in turn causes latching element 807 to retreat from notch 811 in the pin 205, allowing the pin 205 to move vertically, and allowing the transfer bar 203 to move.
[0074] Modern appliances often include electronic or other components in doors, such as water lines, icemakers, or controls. In the prior art, the physical connections for these features is provided at the hinge. However, for a two-way door, this is not possible. In an embodiment of the present systems and methods, an umbilical facilitates a movable line attached to the door.
[0075] In the depicted embodiment of
[0076] When the cam portion 1009 of each wheel 1007 is facing upward (adjacent to lifting element 1001), the spring force of lifting element 1001 pushes lifting element 1001 downward until it is flush with the cam portion 1009 of the corresponding wheel 1007. This in turn causes stationary pin 1005 to withdraw from the bottom receiver 1003, and causes hinge pin 205A to withdraw from top left receiver 1003. On the opposing wheel, the cam portion 1009 is not axially aligned with that of the other wheel, meaning both cam portion 1009 of both wheels are not simultaneously in contact with corresponding lifting elements 1001. When the round portion of the wheel 1007 is in contact with lifting element 1001, lifting element 1001 is pushed upward, causing receiver 1003 to engage hinge pin 1005 on the right hand side. This elevation of lifting element 1001 likewise pushes hinge pin 205B upward into top right receiver 1003. This effectively provides for a pivoted connection on the right hand side of the door 103, and no connection on the left hand side, allowing the door 103 to be opened on the left.
[0077] To reverse the opening, the wheels 1007 and cross bar 1011 are rotated so that the left hand cam portion 1009 is no longer in contact with left lifting element 1001, but the cam portion 1009 of the right wheel 1007 is in contact with the right lifting element 1001. This results in hinge pin 205A projecting into the top receiver 1003 on the left, and stationary pin 1005 engaging bottom left receiver 1003 in left lifting element 1001. On the right, hinge pin 205B drops out of top right receiver 1003, and bottom right receiver 1003 withdraws from right stationary pin 1005. This results in a hinged connection to the left, but an unhinged connection on the right, allowing the door 103 to be opened on the right.
[0078] Because the vertical alignment of the pins in this embodiment is not axial (that is, the location of the top and bottom receivers 1003 are not vertically aligned with respect to gravity), the door may be naturally opened or closed by gravity. When configured properly, this can result in a self-closing and/or self-opening door. In the preferred embodiment, the receivers 1003 are configured and positioned such that when the door 103 is opened at an angle less than ninety degrees, the door will close. In an embodiment, the alignment of the top and bottom receivers is configured at least one or both sides to cause the door to self-close when the angle at which the door is open is less than a predetermined angle. In an embodiment, this predetermined angle is about 90 degrees. In another embodiment, this predetermined angle is about 85 degrees. In another embodiment, this predetermined angle is about 80 degrees. In another embodiment, this predetermined angle is about 75 degrees. In another embodiment, this predetermined angle is about 70 degrees. In another embodiment, this predetermined angle is about 65 degrees. In another embodiment, this predetermined angle is about 60 degrees. In another embodiment, this predetermined angle is about 55 degrees. In another embodiment, this predetermined angle is about 50 degrees. In another embodiment, this predetermined angle is about 45 degrees. In another embodiment, this predetermined angle is an angle less than 45 degrees. By contrast, at an angle of greater than ninety degrees open, the door will tend to open, or will be inhibited from closing. In an embodiment, the alignment of the top and bottom receivers is configured at least one or both sides to cause the door to hold open when the angle at which the door is open is more than a predetermined angle. In an embodiment, this predetermined angle is about 90 degrees. In another embodiment, this predetermined angle is about 95 degrees. In another embodiment, this predetermined angle is about 100 degrees. In another embodiment, this predetermined angle is about 105 degrees. In another embodiment, this predetermined angle is about 110 degrees. In another embodiment, this predetermined angle is about 115 degrees. In another embodiment, this predete mined angle is about 120 degrees. In another embodiment, this predetermined angle is about 125 degrees. In another embodiment, this predetermined angle is about 130 degrees. In another embodiment, this predetermined angle is about 135 degrees. In another embodiment, this predetermined angle is an angle more than 135 degrees. In another embodiment, this predetermined angle is about 160 degrees.
[0079] It will readily be understood by one of ordinary skill in the art that any number of means are available for transferring the motion of the user grasping a pull (not depicted) to the rotational motion of the wheels 1007 and cross bar 1011, including mechanical transfer means and motorized means. In an alternative embodiment, the transfer bar 203 is motorized. In such an embodiment, a small motor 1101 is disposed within the door 103 and attached to structures that are described herein to effect the movement of the transfer bar 203. This may be preferred in certain embodiments where the strength or dexterity required to physically move the pull is too great, such as due to the load of the door 103. For example, a heavily laden refrigerator door will be supported by the transfer bar, meaning that if manual motion of the hand on the pull is used to move the transfer bar 203, the transfer bar 203 will resist movement based on inertia in proportion to the amount of mass in the door. In other words, heavier doors will be harder to open manually.
[0080] To overcome this, a motor 1101 may be provided which provides the energy to move the transfer bar 203, without the user requiring a corresponding amount of manual force using the hand. The use of a motor also allows for a wider variety of sizes and shapes of pulls because the motion of the pull does not necessarily have to correspond to the motion of the transfer bar. For example, a stationary pull may be used that simply detects the presence of a hand to actuate the transfer bar 203.
[0081]
[0082] Conversely, if the opposite signal is received, motor 1101 operates in the opposite direction, causing rotational element 1103 to draw a drive bar 1105 to the right. This in turn pulls vertical bar 1107 and transfer bar 203 to the right, until vertical bar 1107 contacts sensor 1111, which signals motor 1101 to stop. This rightward position is the equivalent of manual operation of the transfer bar 203 by a pull, and corresponds to the door being hinged on the right hand side, and opened on the left.
[0083] As will be clear to one of ordinary skill in the art, any number of pulls 102 or other actuating means may be provided to communicate with the motor 1101 and cause it to begin or end movement. Alternatively, the motor 1101 may be configured to simply begin motion in whichever direction is available. That is, if the motor 1101 senses that sensor 1111 has been triggered, and any indication to move is received, the motor 1101 will rotate until sensor 1109 is triggered, and vice versa. This system may be implemented in connection any of the illustrative embodiments described herein. Electrical power 1113 may be supplied via an umbilical 901 as described elsewhere herein, or may be supplied via corresponding contact points on the appliance frame and the door. In the latter case, when the door is open, there may not be electrical power to the motor 1101, and thus the transfer bar 203 does not move and there is lessened risk of accidentally triggering the motor and causing the door 103 to fall off the appliance.
[0084] It should be noted that with respect to in particular
[0085] While the invention has been disclosed in conjunction with a description of certain embodiments, including those that are currently believed to be the preferred embodiments, the detailed description is intended to be illustrative and should not be understood to limit the scope of the present disclosure. As would be understood by one of ordinary skill in the art, embodiments other than those described in detail herein are encompassed by the present invention. Modifications and variations of the described embodiments may be made without departing from the spirit and scope of the invention.