ADJUSTABLE PIPE CENTER AND METHOD
20190047053 ยท 2019-02-14
Inventors
Cpc classification
B23B2233/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An adjustable pipe center; the lathe-center may be useful for supporting the end of a rotating workpiece having a hollow along an axis upon which the workpiece is rotating. The adjustable pipe center includes a shaft, a center-head having keyways, a plurality of bearing-fins, and a plurality of power-screws. The center-head is fixed to the shaft and is able to fit within the hollow of the workpiece. The plurality of bearing-fins is able to fit and slide within the keyways, with each having a bearing-surface for contacting the workpiece. The bearing-surface is disposed at an angle to the shaft-axis between zero and ninety degrees. The bearing-fins may be translated, functioning as an inclined plane to displace a workpiece resting against it. When the bearing-fins are collectively translated as desired, it may laterally adjust the position of the workpiece-axis relative to the shaft-axis.
Claims
1. A lathe-center for a workpiece having a hollow and a workpiece-axis, the lathe-center comprising: a shaft having a shaft-axis, the shaft configured to releasably couple with a lathe-spindle; a center-head fixed to the shaft, the center-head configured to fit within the hollow of the workpiece, the center-head including a center-base proximal to and concentric with the shaft, the center-base being circular and having a base-diameter, a center-end distal to and concentric with the shaft, the center-end being circular and having an end-diameter, the end-diameter being smaller than the base-diameter, a conical sidewall extending between the center-base and the center-end, a plurality of screw-apertures extending from the center-base to the center-end, and a plurality of keyways recessed into the conical sidewall; a plurality of bearing-fins disposed within the plurality of keyways, the plurality of bearing-fins being able to slide within the plurality of keyways, each of the plurality of bearing-fins having a bearing-surface disposed distal to the center-head configured to engage the hollow of the workpiece, the bearing-surface being neither parallel nor normal to the shaft-axis, a retention-flange distal to the bearing-surface structured and arranged to engage the plurality of keyways, the retention-flange being able to prevent the plurality of bearing-fins from moving radially outward from within the plurality of keyways, a concavity disposed within the retention-flange, the concavity being semi-circular, and a fin-threading integrated into the concavity; and a plurality of power-screws corresponding to the plurality of bearing-fins disposed within the plurality of screw-apertures, the plurality of power-screws being sized to freely turn within the plurality of screw-apertures, the plurality of power-screws being in engagement with the fin-threading of the plurality of bearing-fins when the plurality of power-screws and the plurality of bearing-fins are assembled within the center-head, such that turning one of the plurality of power-screws causes a corresponding one of the plurality of bearing-fins to slide linearly within the corresponding one of the plurality of keyways, the plurality of power-screws each having a drive-axis, the drive-axis being neither parallel nor normal to the bearing-surface of the plurality of bearing-fins in order to enable the bearing-surface of each of the plurality of bearing-fins to function as a translating inclined plane against the hollow of the workpiece, such that the workpiece-axis of the workpiece is displaced laterally relative to the shaft-axis as any one of the plurality of bearing-fins slides linearly within the corresponding one of the plurality of keyways.
2. The lathe-center of claim 1, wherein each of the plurality of screw-apertures are disposed parallel to the conical sidewall.
3. The lathe-center of claim 1, wherein the shaft has a machine-taper configured to mate with a machine-tapered chuck.
4. The lathe-center of claim 1, wherein the plurality of bearing-fins is constructed from hardened tool-steel, the plurality of bearing-fins being configured to act as a plurality of bearing-surfaces against a turning workpiece.
5. The lathe-center of claim 1, wherein the lathe-center further includes a bearing coupling the shaft to the center-head, the bearing enabling the shaft to spin freely relative to the center-head, the bearing being disposed within and concentric to the center-base of the center-head.
6. The lathe-center of claim 1, wherein each of the plurality of screw-apertures are smooth-walled, the apertures being configured to allow the plurality of power-screws to freely spin within the plurality of screw-apertures.
7. The lathe-center of claim 1, wherein the lathe-center further includes a plurality of screw-retainers corresponding to the plurality of power-screws affixed to the center-base over the plurality of screw-apertures, such that each one of the plurality of screw-retainers covers one each of the plurality of screw-apertures, the plurality of screw-retainers preventing the plurality of power-screws from leaving the plurality of screw-apertures.
8. The lathe-center of claim 7, wherein each of the plurality of screw-retainers include at least one retainer-aperture and at least one retainer-screw, the at least one retainer-screw being dimensioned to pass through the at least one retainer-aperture into the center-base, such that the plurality of screw-retainers is releasably affixed to the center-head.
9. The lathe-center of claim 8, wherein the center-head further includes a plurality of base-apertures disposed within the center-base, the plurality of base-apertures being dimensioned and threaded to releasably accept the at least one retainer-screw.
10. The lathe-center of claim 1, wherein each of the plurality of power-screws have a power-screw axis along which each of the plurality of power-screws rotates, the power-screw axis being disposed at an angle intermediate to the shaft axis and the bearing-surface, such that rotating one of the plurality of power-screws causes the corresponding bearing-surface to move inwardly and alternatively outwardly against the hollow of the workpiece.
11. The lathe-center of claim 8, wherein each of the each of at least one retainer-screws has a retainer-screw axis along which each of the each of at least one retainer-screws rotates, the retainer-screw axis being parallel to each of the plurality of power-screws.
12. The lathe-center of claim 7, wherein each of the plurality of screw-retainers further includes a semi-circular relief configured to expose the end of each of the plurality of power-screws, such that each of the plurality of power-screws may be engaged by a drive tool while being retained by the plurality of screw-retainers, the semi-circular relief being alignable and concentric to the plurality of power-screws.
13. The lathe-center of claim 1, wherein the plurality of power-screws are hex-drive screws each having a hexagonal aperture concentric to the power-screw axis configured to accept a hex-drive tool.
14. The lathe-center of claim 1, wherein the plurality of power-screws are hexalobular-drive screws each having a hexalobular-internal aperture concentric to the power-screw axis configured to accept a hexalobular-drive tool.
15. The lathe-center of claim 1, wherein the at least one retainer-screw of the plurality of screw-retainers comprises at least one hex-drive screw having a hexagonal aperture concentric to the retainer-screw configured to accept a hex-drive tool.
16. The lathe-center of claim 1, wherein the bearing-surface of the plurality of bearing-fins has a convex surface-curvature structured and arranged to mate with the hollow of the workpiece.
17. The lathe-center of claim 1, wherein each of the plurality of keyways further include a guideway sized to index the plurality of bearing-fins tangentially about the center-head, a bearing-shoulder sized to index the plurality of bearing-fins radially about the center-head, the bearing-shoulder preventing the plurality of bearing-fins from moving in an inwardly radial direction relative to the center-head, the bearing-shoulder being sufficiently displaced from a corresponding one of the plurality of power-screws to prevent compression against the corresponding one of the plurality of power-screws by the workpiece when the workpiece is in contact with the plurality of bearing-fins, and a retention-keyway configured to engage the retention-flange of the plurality of bearing-fins, the retention-keyway being sufficiently proximate to the plurality of power-screws to index the fin-threading of the plurality of bearing-fins to the plurality of power-screws.
18. An adjustable pipe center for a workpiece having a hollow and a workpiece-axis, the adjustable pipe center comprising: a shaft having a shaft-axis, the shaft configured to releasably couple with a lathe-spindle; a center-head fixed to the shaft, the center-head configured to fit within the hollow of the workpiece, the center-head including a center-base proximal to and concentric with the shaft, the center-base being circular and having a base-diameter, a center-end distal to and concentric with the shaft, the center-end being circular and having an end-diameter, the end-diameter being smaller than the base-diameter, a conical sidewall extending between the center-base and the center-end, a plurality of screw-apertures extending from the center-base to the center-end, and a plurality of keyways recessed into the conical sidewall; a plurality of bearing-fins disposed within the plurality of keyways, the plurality of bearing-fins being able to slide within the plurality of keyways, each of the plurality of bearing-fins having a bearing-surface disposed distal to the center-head configured to engage the hollow of the workpiece, the bearing-surface being neither parallel nor normal to the shaft-axis, a retention-flange distal to the bearing-surface structured and arranged to engage the plurality of keyways, the retention-flange being able to prevent the plurality of bearing-fins from moving radially outward from within the plurality of keyways, a concavity disposed within the retention-flange, the concavity being semi-circular, and a fin-threading integrated into the concavity; and a plurality of power-screws corresponding to the plurality of bearing-fins disposed within the plurality of screw-apertures, the plurality of power-screws being sized to freely turn within the plurality of screw-apertures, the plurality of power-screws being in engagement with the fin-threading of the plurality of bearing-fins when the plurality of power-screws and the plurality of bearing-fins are assembled within the center-head, such that turning one of the plurality of power-screws causes a corresponding one of the plurality of bearing-fins to slide linearly within the corresponding one of the plurality of keyways, the plurality of power-screws each having a drive-axis, the drive-axis being neither parallel nor normal to the bearing-surface of the plurality of bearing-fins in order to enable the bearing-surface of each of the plurality of bearing-fins to function as a translating inclined plane against the hollow of the workpiece, such that the workpiece-axis of the workpiece is displaced laterally relative to the shaft-axis as any one of the plurality of bearing-fins slides linearly within the corresponding one of the plurality of keyways. wherein each of the plurality of screw-apertures are disposed parallel to the conical sidewall; wherein the shaft has a machine-taper configured to mate with a machine-tapered chuck; wherein the plurality of bearing-fins is constructed from hardened tool-steel, the plurality of bearing-fins being configured to act as a plurality of bearing-surfaces against a turning workpiece; wherein the lathe-center further includes a bearing coupling the shaft to the center-head, the bearing enabling the shaft to spin freely relative to the center-head, the bearing being disposed within and concentric to the center-base of the center-head; wherein each of the plurality of screw-apertures are smooth-walled, the apertures being configured to allow the plurality of power-screws to freely spin within the plurality of screw-apertures; wherein the lathe-center further includes a plurality of screw-retainers corresponding to the plurality of power-screws affixed to the center-base over the plurality of screw-apertures, such that each one of the plurality of screw-retainers covers one each of the plurality of screw-apertures, the plurality of screw-retainers preventing the plurality of power-screws from leaving the plurality of screw-apertures; wherein each of the plurality of screw-retainers include at least one retainer-aperture and at least one retainer-screw, the at least one retainer-screw being dimensioned to pass through the at least one retainer-aperture into the center-base, such that the plurality of screw-retainers is releasably affixed to the center-head; wherein the center-head further includes a plurality of base-apertures disposed within the center-base, the plurality of base-apertures being dimensioned and threaded to releasably accept the at least one retainer-screw; wherein each of the plurality of power-screws have a power-screw axis along which each of the plurality of power-screws rotates, the power-screw axis being disposed at an angle intermediate to the shaft axis and the bearing-surface, such that rotating one of the plurality of power-screws causes the corresponding bearing-surface to move inwardly and alternatively outwardly against the hollow of the workpiece; wherein each of the each of at least one retainer-screws has a retainer-screw axis along which each of the each of at least one retainer-screws rotates, the retainer-screw axis being parallel to each of the plurality of power-screws; wherein each of the plurality of screw-retainers further includes a semi-circular relief configured to expose the end of each of the plurality of power-screws, such that each of the plurality of power-screws may be engaged by a drive tool while being retained by the plurality of screw-retainers, the semi-circular relief being alignable and concentric to the plurality of power-screws; and wherein each of the plurality of keyways further include a guideway sized to index the plurality of bearing-fins tangentially about the center-head, a bearing-shoulder sized to index the plurality of bearing-fins radially about the center-head, the bearing-shoulder preventing the plurality of bearing-fins from moving in an inwardly radial direction relative to the center-head, the bearing-shoulder being sufficiently displaced from a corresponding one of the plurality of power-screws to prevent compression against the corresponding one of the plurality of power-screws by the workpiece when the workpiece is in contact with the plurality of bearing-fins, and a retention-keyway configured to engage the retention-flange of the plurality of bearing-fins, the retention-keyway being sufficiently proximate to the plurality of power-screws to index the fin-threading of the plurality of bearing-fins to the plurality of power-screws.
19. The lathe-center of claim 17, further comprising set of instructions; and wherein the center is arranged as a kit.
20. A method of eliminating runout with a center, the method comprising the steps of: providing a lathe-center comprising: a shaft having a shaft-axis, the shaft configured to releasably couple with a lathe-spindle, a center-head fixed to the shaft, the center-head configured to fit within the hollow of the workpiece, the center-head including a center-base proximal to and concentric with the shaft, the center-base being circular and having a base-diameter, a center-end distal to and concentric with the shaft, the center-end being circular and having an end-diameter, the end-diameter being smaller than the base-diameter, a conical sidewall extending between the center-base and the center-end, a plurality of screw-apertures extending from the center-base to the center-end, and a plurality of keyways recessed into the conical sidewall, a plurality of bearing-fins disposed within the plurality of keyways, the plurality of bearing-fins being able to slide within the plurality of keyways, each of the plurality of bearing-fins having a bearing-surface disposed distal to the center-head configured to engage the hollow of the workpiece, the bearing-surface being neither parallel nor normal to the shaft-axis, a retention-flange distal to the bearing-surface structured and arranged to engage the plurality of keyways, the retention-flange being able to prevent the plurality of bearing-fins from moving radially outward from within the plurality of keyways, a concavity disposed within the retention-flange, the concavity being semi-circular, and a fin-threading integrated into the concavity, and a plurality of power-screws corresponding to the plurality of bearing-fins disposed within the plurality of screw-apertures, the plurality of power-screws being sized to freely turn within the plurality of screw-apertures, the plurality of power-screws being in engagement with the fin-threading of the plurality of bearing-fins, such that turning one of the plurality of power-screws causes a corresponding one of the plurality of bearing-fins to slide linearly within the corresponding one of the plurality of keyways, the plurality of power-screws each having a drive-axis, the drive-axis being neither parallel nor normal to the bearing-surface of the plurality of bearing-fins in order to enable the bearing-surface of one of the plurality of bearing-fins to function as a translating inclined plane against the hollow of the workpiece, such that the workpiece-axis of the workpiece is displaced laterally relative to the shaft-axis as any one of the plurality of bearing-fins slides linearly within the corresponding one of the plurality of keyways; affixing the shaft to a lathe-spindle; turning a first of the plurality of power-screws to adjust the lateral position of a corresponding one of the plurality of bearing-fins relative to a workpiece; subsequently turning another of the plurality of power-screws to adjust the lateral position of a corresponding one of the plurality of bearing-fins relative to a workpiece, until as many power-screws as are desired have been adjusted; placing the center within a hollow of the workpiece, such that the hollow of the workpiece engages the plurality of bearing-fins; and rotating the workpiece as the workpiece is supported by the center.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The figures which accompany the written portion of this specification illustrate embodiments and methods of use for the present disclosure, an adjustable pipe center and method, constructed and operative according to the teachings of the present disclosure.
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020] The various embodiments of the present invention will hereinafter be described in conjunction with the appended drawings, wherein like designations denote like elements.
DETAILED DESCRIPTION
[0021] As discussed above, embodiments of the present disclosure relate to a lathe center and more particularly to an adjustable pipe center and method as used to improve the elimination of runout during a lathe operation.
[0022] Generally, the adjustable pipe center functions as an adjustable machining center, particularly for use with hollow work pieces. It attaches in the tailstock or spindle of a lathe in order to support a rotating work piece during a machining operation. This allows machinists and machine operators to minimize run-out of parts to be machined in a metal lathe buy adjusting the position of the center relative to the lathe chuck in which the work piece is affixed. The present invention includes a multitude of angled fins that are modifiable in such a way that the turning center of the device may be precisely located.
[0023] The adjustable pipe center may be a conically-shaped hardened steel adjustable live center that can be inserted in the tailstock of a metal lathe or an adjustable dead center that can be inserted in the headstock of a metal lathe for turning hollow workpieces, including pipe and tubing. The head of the center may be conical and may have a plurality of independently adjustable angled bearing-fins attached to the tapered face of the center. The bearing-fins may be slidably adjusted in a way such that each bearing-fin moves back and forth along the longitudinal axis of the center, the longitudinal axis being the same as the rotational axis of the lathe. Each bearing-fin may be movable on its own axis and may have an exterior bearing surface for contacting the workpiece, which is non-parallel to the axis which the bearing-fin moves on. In this way, each bearing-fin may function as an inclined place to alter the position at which the bearing-fin and the work piece contact as the bearing-fin is adjusted. Each bearing-fin may include a threaded surface which engages a fixed worm-drive type screw, or power-screw. When the corresponding power-screw is turning, the fin slides within a channel or keyway. The exact specifications may vary depending on the workpiece and lathe size.
[0024] In some embodiments, each keyway may further include a guideway, a bearing-shoulder, and a retention-keyway. The guideway may be dimensioned and positioned to index the bearing-fins tangentially about the center-head, preventing each of the bearing-fins from diverging laterally from each corresponding one of the keyways. The bearing-shoulder may be dimensioned and positioned to index the bearing-fins radially about the center-head by preventing the bearing-fins from moving in an inwardly radial direction relative to the center-head. The bearing-shoulder may be sufficiently displaced from its corresponding power-screw to prevent compression against the power-screw by the workpiece when the workpiece is in contact with the bearing-fins. The retention-keyway may be configured to engage the retention-flange of the plurality of bearing-fins, being sufficiently proximate to the corresponding power-screw to index the fin-threading of the bearing-fin to the power-screw.
[0025] Referring now more specifically to the drawings by numerals of reference, there is shown in
[0026]
[0027] Those with ordinary skill in the art will now appreciate that upon reading this specification and by their understanding the art of machining as described herein, methods of using a center with a lathe will be understood by those knowledgeable in such art.
[0028] According to one embodiment, the lathe center 100 may be arranged as a kit 105. In particular, the lathe center 100 may further include a set of instructions 107. The instructions 107 may detail functional relationships in relation to the structure of the lathe center 100 such that the lathe center 100 can be used, maintained, or the like, in a preferred manner.
[0029]
[0030] Referring now to
[0031]
[0032] Plurality of bearing-fins 130 may be able to be disposed within plurality of keyways 129 alongside plurality of power-screws 140. Plurality of bearing-fins 130 may be able to slide freely within plurality of keyways 129 until engaged by plurality of power-screws 140. When both plurality of bearing-fins 130 and plurality of power-screws 140 are installed within center-head 120, each of plurality of bearing-fins 130 may only be able to slide within plurality of keyways 129 when a corresponding one of plurality of power-screws 140 is turned. Thereby, lateral motion of plurality of bearing-fins 130 may be restricted by plurality of power-screws 140, while being simultaneously constrained to a single axis of motion by plurality of keyways 129. Lathe-center 100 may further include plurality of screw-retainers 142. Plurality of screw-retainers 142 may correspond to plurality of power-screws 140 and may be able to be affixed to center-base 122 over plurality of screw-apertures 128, such that one each of plurality of screw-retainers 142 covers one each of plurality of screw-apertures 128. Each of plurality of screw-apertures 128 may be disposed parallel to conical sidewall 126 in some embodiments. Each of plurality of screw-apertures 128 may also be smooth-walled, the plurality of screw-apertures being configured to allow plurality of power-screws 140 to freely spin within plurality of screw-apertures 128.
[0033] Plurality of screw-retainers 142 may prevent plurality of power-screws 140 from leaving plurality of screw-apertures 128 when plurality of power-screws 140 and plurality of screw-retainers 142 are installed into center-head 120. Plurality of screw-retainers 142 may each include at least one retainer-aperture 144 and at least one retainer-screw 146. At least one retainer-screw 146 may be dimensioned to pass through at least one retainer-aperture 144 into center-base 122, such that plurality of screw-retainers 142 is releasably affixed to center-head 120. Center-head 120 may further include plurality of base-apertures 160 disposed within center-base 122. Center-head 120 may be dimensioned and threaded to releasably accept at least one retainer-screw 146. Each of plurality of power-screws 140 may have power-screw axis 148 along which each of plurality of power-screws 140 rotates.
[0034] Power-screw axis 148 may be disposed at an angle intermediate to shaft-axis 112 (
[0035] Semi-circular relief 149 may be configured to engage and retain each of plurality of power-screws 140 while also exposing an end of each of plurality of power-screws 140, such that each of plurality of power-screws 140 may be engaged by a drive tool while being retained by plurality of screw-retainers 142. Semi-circular relief 149 may be alignable and concentric to plurality of power-screws 140. In a preferred embodiment, plurality of power-screws 140 may be hex-drive screws each having a hexagonal aperture concentric to power-screw axis 148 configured to accept a hex-drive tool. In an alternative embodiment, plurality of power-screws 140 may be hexalobular-drive screws each having a hexalobular-internal aperture concentric to power-screw axis 148 configured to accept a hexalobular-drive tool. At least one retainer-screw 146 of plurality of screw-retainers 142 may comprise at least one hex-drive screw having a hexagonal aperture concentric to the retainer-screw configured to accept a hex-drive tool.
[0036]
[0037]
[0038] It should be noted that the steps described in the method of use can be carried out in many different orders according to user preference. The use of step of should not be interpreted as step for, in the claims herein and is not intended to invoke the provisions of 35 U.S.C. 112(f). It should also be noted that, under appropriate circumstances, considering such issues as design preference, user preferences, marketing preferences, cost, structural requirements, available materials, technological advances, etc., other methods for eliminating runout during a lathe operation, are taught herein.
[0039] The embodiments of the invention described herein are exemplary and numerous modifications, variations and rearrangements can be readily envisioned to achieve substantially equivalent results, all of which are intended to be embraced within the spirit and scope of the invention. Further, the purpose of the foregoing abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientist, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application.