Magnetic buckle
11510463 · 2022-11-29
Assignee
Inventors
- Peter Goodwin (Spring Hill, TN, US)
- George Brooks (Spring Hill, TN, US)
- Cody Hutchins (Spring Hill, TN, US)
- Salmon Nortje (Cape Town, ZA)
Cpc classification
International classification
Abstract
A magnetic buckle includes first and second buckle members. The first buckle member includes a first end and a second end adapted to engage a strap, a mounting surface, a latching aperture defined in the mounting surface, and a first magnet. A release direction extends along a longitudinal axis of the first buckle member from the first end to the second end. The second buckle member includes a joining surface adapted to be joined with the mounting surface, a latch hook adapted to engage the latching aperture extending from the joining surface, and a second magnet. The magnets pull the latch hook into engagement with the latching aperture when the joining surface is placed in proximity to the mounting surface. Engagement of the latching aperture by the latch hook prevents the second buckle member from being pulled apart from the first buckle member in a direction orthogonal to the mounting surface or against the release direction.
Claims
1. A magnetic buckle, comprising: a first buckle member including a latching aperture defined therein, a first end, a second end adapted to engage a strap, and a release direction extending from the first end to the second end; a first magnet secured to the first buckle member; a second buckle member including a latch hook adapted to engage the latching aperture; and a second magnet secured to the second buckle member; wherein the first and second magnets pull the latch hook into engagement with the latching aperture when the first and second buckle members are placed in proximity to one another; and wherein disengagement of the latch hook from the latching aperture requires displacement of the second buckle member in the release direction relative to the first buckle member.
2. The buckle of claim 1, wherein: the second buckle member is prevented from being separated from the first buckle member when the second buckle member is pulled against the release direction while the latch hook is engaged with the latching aperture.
3. The buckle of claim 1, wherein: the first buckle member includes a mounting surface; and the second buckle member is prevented from being separated from the first buckle member when the second buckle member is pulled in a direction orthogonal to the mounting surface while the latch hook is engaged with the latching aperture.
4. The buckle of claim 3, wherein: the latching aperture includes a first end wall defining a ledge with which the latch hook is engageable to prevent the second buckle member from being separated from the first buckle member when the second buckle member is pulled in the direction orthogonal to the mounting surface.
5. The buckle of claim 4, wherein: the latching aperture includes a second end wall opposite the first end wall; and the second end wall defines an angled guide surface along which the latch hook translates when the latch hook is pulled into engagement with the ledge by the first and second magnets.
6. The buckle of claim 4, wherein: the latch hook includes an extension portion and a hook portion defining a lip adapted to engage the ledge; and the first and second magnets bias the lip into engagement with the ledge when the first and second buckle members are placed in proximity to one another.
7. The buckle of claim 6, wherein: the second end of the first buckle member is adapted to engage a first end of the strap; the second buckle member includes a first end and a second end adapted to engage a second end of the strap; the first end of the second buckle member is adjacent the second end of the first buckle member when the latch hook is engaged with the latching aperture; and displacement of the second buckle member in the release direction relative to the first buckle member when the latch hook is engaged with the latching aperture disengages the lip from the ledge and translates the latch hook along the angled guide surface and out of the latching aperture to release the second buckle member from the first buckle member.
8. The buckle of claim 1, wherein: the second magnet is longitudinally offset from the first magnet in the release direction when the latch hook is engaged with the latching aperture such that the first and second magnets bias the latch hook into engagement with the latching aperture.
9. The buckle of claim 1, wherein: the second end of the first buckle member is adapted to engage a first end of the strap; the second buckle member includes a first end and a second end adapted to engage a second end of the strap; the first magnet is closer to the to the first end of the first buckle member than the second end of the first buckle member; the second magnet is closer to the second end of the first buckle member than the first magnet when the latch hook is engaged with the latching aperture.
10. The buckle of claim 9, wherein the first magnet is closer to the first end of the first buckle member than the latching aperture.
11. The buckle of claim 1, wherein: the first buckle member includes a mounting surface in which is defined a depression; the second buckle member includes a joining surface from which extends a protuberance; at least a portion of the protuberance extends into the depression when the latch hook is engaged with the latching aperture.
12. The buckle of claim 11, wherein: the first buckle member includes a recess defined in either a bottom surface of the depression or in a backing surface of the first buckle member opposite the mounting surface; the first magnet is secured in the recess; the second magnet is secured at least partially within the protuberance; and the first and second magnets pull the protuberance into engagement with the depression when the joining surface is placed in proximity to the mounting surface.
13. The buckle of claim 1, wherein: the second buckle member includes a first end, a second end adapted to engage the strap, a release direction extending from the second end to the first end, a first side, a second side, and a guide channel in which the first buckle member is at least partially receivable defined in the first side; the guide channel includes a first open end at the first end of the second buckle member and a second end defining a sloped guide surface proximate to the second end of the second buckle member; displacement of the second buckle member in the release direction relative to the first buckle member translates the first buckle member along the sloped guide surface and out of the guide channel to release the second buckle member from the first buckle member.
14. The buckle of claim 1, wherein: the latch hook is a pair of latch hooks; the pair of latch hooks are spaced from the second magnet; the latching aperture is a pair of latching apertures; the pair of latching apertures are laterally spaced from the first magnet; and the pair of latch hooks and the pair of latching apertures are positioned about their respective magnets such that the first and second magnets pull the pair of latch hooks into engagement with the pair of latching apertures simultaneously.
15. A magnetic buckle, comprising: a first buckle member including a first end, a second end adapted to engage a strap, a release direction extending from the first end to the second end, a first magnet, a mounting surface, and female latching means; a second buckle member including a second magnet, a joining surface, and male latching means configured to releasably engage the female latching means; wherein: the first magnet is offset from the second magnet such that the first and second magnets pull the male latching means into engagement with the female latching means when the joining surface is placed in proximity to the mounting surface; and the second buckle member is only releasable from the first buckle member when the male latching means is engaged with the female latching means by displacing the second buckle member in the release direction relative to the first buckle member.
16. The buckle of claim 15, wherein: engagement of the male latching means with the female latching means prevents the second buckle member from being separated from the first buckle member when the second buckle member is pulled either against the release direction or in a direction orthogonal to the mounting surface; or the first magnet is distal to the second end of the first buckle member relative to the second magnet when the male latching means is engaged with the female latching means.
17. The buckle of claim 15, wherein: the first buckle member includes a depression defined in the mounting surface; the second buckle member includes a protuberance adapted to engage the depression extending from the joining surface; at least a portion of the first magnet is recessed from a bottom surface of the depression; the second magnet is arranged at least partially within the protuberance such that the first and second magnets pull the protuberance into engagement with the depression when the joining surface is placed in proximity to the mounting surface.
18. A magnetic belt, comprising: a strap having a first end and a second end; a first buckle member including: a mounting surface, a first end and a second end engaged with the first end of the strap, a release direction extending from the first end to the second end, a latching aperture defined in the mounting surface, and a first magnet; and a second buckle member engaged with the second end of the strap, the second buckle member including: a joining surface adapted to engage the mounting surface, a latch hook adapted to engage the latching aperture, the latch hook extending from the joining surface, and a second magnet offset from the first magnet in the release direction; wherein the first and second magnets bias the latch hook into engagement with the latching aperture when the joining surface is placed in proximity to the mounting surface; and wherein the second buckle member is only releasable from the first buckle member when the latch hook is engaged with the latching aperture by displacing the second buckle member in the release direction relative to the first buckle member.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) Non-limiting and non-exhaustive embodiments are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various drawings unless otherwise specified. In the drawings, not all reference numbers are included in each drawing, for the sake of clarity.
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DETAILED DESCRIPTION
(16) While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts that are embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention and do not delimit the scope of the invention.
(17) Those of ordinary skill in the art will recognize numerous equivalents to the specific apparatus and methods described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
(18) To facilitate the understanding of the embodiments described herein, a number of terms are defined below. The terms defined herein have meanings as commonly understood by a person of ordinary skill in the portions relevant to the present invention. Terms such as “a,” “an,” and “the” are not intended to refer to only a singular entity, but rather include the general class of which a specific example may be used for illustration. The terminology herein is used to describe specific embodiments of the invention, but their usage does not delimit the invention, except as set forth in the claims.
(19) This description and appended claims include the words “below”, “above”, “over,” “under,” “side”, “top”, “bottom”, “upper”, “lower”, “when”, “vertical”, “horizontal”, “upright”, etc. to provide an orientation of embodiments of the invention to allow for proper description of example embodiments. The foregoing positional terms refer to the assembly when in the orientation shown in
(20) Similarly, an “upright” position as described herein is considered to be the position of the apparatus or assembly components while in proper operation or in a natural resting position as described and shown herein, for example, in
(21) The phrase “in one embodiment,” as used herein does not necessarily refer to the same embodiment, although it may. Conditional language used herein, such as, among others, “can,” “might,” “may,” “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or states.
(22) All combinations of method or process steps as used herein can be performed in any order, unless otherwise specified or clearly implied to the contrary by the context in which the referenced combination is made.
(23) The methods and devices disclosed herein, including components thereof, can comprise, consist of, or consist essentially of the essential elements and limitations of the embodiments described herein, as well as any additional or optional components or limitations described herein or otherwise useful.
(24) Referring initially to
(25) The first buckle member 12 is a female buckle member which includes a first magnet 16 and a pair of latching apertures 18. The second buckle member 14 is a male buckle member which includes a second magnet 20 and latching means exemplified by a pair of latch hooks 22. The latch hooks 22 of the second buckle member 14 are receivable in and engageable with the latching apertures 18 of the first buckle member 12 whereby the buckle 10 is latched. The first and second magnets 16, 20 are attracted to each other via an attractive magnetic force and are arranged within each buckle member 12, 14 so that the magnets pull the latch hooks 22 into engagement with the latching apertures 18 when the respective buckle members 12, 14 are placed in proximity to each other. Each of the first and second magnets 16, 20 can be a permanent magnet such as a neodymium magnet. Suitable neodymium magnets can have a grade of N30, N35, N38, N42, or N52. Other types of magnets suitable for use in the present invention will be apparent to ordinarily skilled artisans.
(26) The first and second magnets 16, 20 are also offset from one another within the respective first and second buckle members 12, 14 so that the attractive magnetic force between the magnets 16, 20 causes them to attempt to vertically align when placed in proximity to one another. This biases the latch hooks 22 into engagement with the latching apertures 18 and maintains the buckle 10 in a latched condition until the buckle 10 is manually unlatched as described below. In this way, the second buckle member 14 is releasably engageable with the first buckle member 12 to secure the ends 2, 4 of the strap 1 around a person or an object. It is to be understood that the magnetic buckle 10 can be used to secure together opposite ends 2, 4 of a single strap 1 or to connect ends of two separate straps which may be attached to an object such as a backpack. As such, the utility of the magnetic buckle 10 disclosed herein is not limited to use as a belt buckle. With the foregoing general principles of the invention understood, the construction and operation of the magnetic buckle 10 will now be described in detail.
(27) Referring now to
(28) The first buckle member 12 defines a lateral axis 32, a longitudinal axis 34, and a release direction 36 extending along the longitudinal axis 34 from the first end 24 to the second end 26. The first buckle member 12 also defines a backing surface 38 and a mounting surface 40 which defines a reference plane 42. The latching apertures 18 are defined in the mounting surface 40. The latching apertures 18 can extend partially or completely through the first buckle member 12 from the mounting surface 40 to the backing surface 38.
(29) An elongated depression 44 is defined in the mounting surface 40 between the latching apertures 18 such that the latching apertures 18 are laterally spaced from the depression 44 and each other. The depression 44 includes a plurality of angled side walls 46 extending from the mounting surface 40 to a bottom surface 48 of the depression 44. A recess 50 sized and shaped to receive the first magnet 16 can be defined in the bottom surface 48 of the depression 44. The first magnet 16 can be secured in the recess 50 by securing means such that the magnet 16 is recessed from the mounting surface 40 and the reference plane 42. Suitable securing means include, but are not limited to, adhesives and mechanical fasteners. The recess 50, and thus the first magnet 16, is arranged closer to the free first end 24 of the first buckle member 12 than the latching apertures 18. This facilitates the first and second magnets 16, 20 pulling or drawings the latch hooks 22 into the latching apertures 18 and maintaining the latch hooks 22 in engagement with the latching apertures 18 as will be explained below.
(30) In some embodiments, the recess 50 in which the first magnet 16 is secured can be formed in a backing surface 38 of the first buckle member 12. In such embodiment, the first magnet 16 can be separated or spaced from the bottom surface 48 of the depression 44 by a thin layer of the constituent material from which the first buckle member 12 is formed. This protects the first magnet 16 from becoming dislodged or otherwise unsecured from the recess 50 during use of the buckle 10. In still other embodiments, the first magnet 16 can be received in a passage (not shown) defined through a side of the first buckle member 12.
(31) Each latching aperture 18 includes a first end wall 52 and a second end wall 54. The first end wall 52 is closer to the first end 24 of the first buckle member 12 than the second end 26 of the first buckle member 12, while the first magnet 16 and the recess 50 in which it is secured is arranged closer to the first end 24 of the first buckle member 12 than the first end wall 52 of the latching apertures 18. Each first end wall 52 defines a ledge 56 with which a latch hook 22 is engageable. Engagement of the latch hooks 22 with the vertical portions of the first end walls 52 prevents the second buckle member 14 from being pulled apart from of the first buckle member 12 in a direction against (i.e., opposite from) the release direction 36 when the buckle 10 is latched. Engagement of the latch hooks 22 with the ledges 56 prevents the second buckle member 14 from being pulled apart from of the first buckle member 12 in a direction orthogonal to the reference plane 42 when the buckle 10 is latched. In this way, the second buckle member 14 is prevented from becoming inadvertently unlatched in either direction from the first buckle member 12 while the latch hooks 22 are engaged with latching apertures 18.
(32) Each first end wall 52 also defines a first angled guide surface 58 and each second end wall 54 defines a second angled guide surface 60. The second angled guide surface 60 can be longer than the first angled guide surface 58 and can extend along the length of each second end wall 54. These angled guide surfaces 58, 60 guide the latch hooks 22 into the latching apertures 18 when the first and second buckle members 12, 14 are placed in sufficient proximity that the magnets 16, 20 can pull the first and second buckle members 12, 14 together. As such, precise manual alignment of the latch hooks 22 with the latching apertures 18 is not required.
(33) The second buckle member 14 includes a first end 62 and a second end 64 defining a cavity 65. A bar 66 extends laterally across the cavity 65. The second end 4 of the strap is receivable in the cavity 65 and around the bar 66 as exemplified in
(34) The second buckle member 14 also includes a first side 67 defining an outer surface 68 and a second side 69 defining a joining surface 70 adapted to be joined with the mounting surface 40. The second side 69 can define a guide channel 72 in which the first buckle member 12 is receivable. The guide channel 72 can have an open first end 74 which can be coterminous with the first end 62 of the second buckle member 14, and a second end 76 which defines an end wall 78 having an angled guide surface 80. End wall 78 can separate the guide channel 72 from the cavity 65. The guide channel 72 can further include longitudinally extending side walls 82 which extend orthogonal to the joining surface 70 from the open first end 74 to the end wall 78. The side walls 82 can extend around and cover or mask the first buckle member 12 when the first buckle member 12 is received in the guide channel 72. This arrangement provides a polished aesthetic look and prevents the buckle 10 from snagging against objects or the environment.
(35) The latch hooks 22 extend from the joining surface 70 and are adapted to engage the latching apertures 18 defined in the mounting surface 40 of the first buckle member 12. Each latch hook 22 includes an extension portion 84 extending from the joining surface 70 and a hook portion 86 extending from the extension portion 84. Each hook portion 86 defines a lip 88 adapted to engage the ledge 56 of a respective latching aperture 18 when the respective latch hook 22 is received in the latching aperture 18. At the same time, each latch hook lip 88 can also engage a vertical surface 57 of each first latching aperture end wall 52 below each ledge 56.
(36) The second buckle member 14 also comprises locating means in the form of a flattened protuberance 90 adapted to engage the depression 44 extending from the joining surface 70 between the latch hooks 22 such that the latch hooks 22 are laterally spaced from the protuberance 90 and each other. The second magnet 20 can be secured at least partially within the protuberance 90 such that at least a portion of the magnet 20 extends beyond the joining surface 70. The protuberance 90 is positioned closer to the second end 64 of the second buckle member 14 than the latch hooks 22. The protuberance 90 is shaped and sized to engage the depression 44 defined in the mounting surface 40 of the first buckle member 12 when buckle 10 is latched. As such, the second magnet 20 extends beyond (i.e., crosses) the reference plane 42 into the depression 44 of the first buckle member 12 when the protuberance 90 is engaged with the depression 44. This arrangement offsets the first and second magnets 16, 20 along a joining axis 35 extending orthogonal to the reference plane (i.e., vertical), which facilitates the magnets 16, 20 in positioning and maintaining the second buckle member 14 in a latched condition with the first buckle member 12.
(37) The protuberance 90 includes a plurality of angled side walls 92 which can correspond in angle or slope to the angled side walls 46 of depression 44 such that the angled side walls 92 of the protuberance 90 can translate along one or more of the angled side walls 46 of the depression 44 when the protuberance 90 is pulled into depression 44 by offset magnets 16, 20. This further facilitates alignment and engagement of the depression 44 by the protuberance 90 when the joining surface 70 is placed in proximity to the mounting surface 40, which in turn facilitates alignment of the latch hooks 22 with the latching apertures 18, and thus engagement of the latch hook lips 88 with the latching aperture ledges 56.
(38) The second buckle member 14 can include a recess 94 sized and shaped to receive the second magnet 20 defined in outer surface 68 of the first side 67. The second magnet 20 can be secured in the recess 94 using securing means. The recess 94 can extend into the protuberance 90 such that the second magnet 20 extends beyond the joining surface 70 and at least partially into the protuberance 90. The recess 94, and thus the second magnet 20, can be located closer to the second end 64 of the second buckle member 14 than the first end 62. As shown in
(39) In some embodiments, a protruding rim 96 can extend outward from the outer surface 68 around a perimeter of the second buckle member 14. As such, the magnetic buckle 10 can further include a cover plate 98 adapted to be received against the outer surface 68 and within the area defined by the rim 96. The cover plate 98 can be secured to the outer surface 68 of the second buckle member 14 over the second magnet 20 and within the rim 96 such that a surface 99 of the cover plate 98 is substantially flush with the rim 96. The surface 99 of the cover plate 98 can be provided with decoration. The cover plate 98 can be secured to the outer surface 68 by any suitable securing means, including but not limited to adhesives and mechanical fasteners. For example, in one embodiment, the cover plate 98 is secured to the outer surface 68 via an adhesive layer or underlayment 100. The cover plate 98 can help secure the second magnet 20 in the second buckle member 14, and provides the assembled buckle 10 with a clean aesthetic appearance.
(40) In use, the magnetic buckle 10 is releasably latched by placing the joining surface 70 of the second buckle member 14 in proximity to the mounting surface 40 of the first buckle member 12 with the first end 62 of the second buckle member 14 proximate to the second end 26 of the first buckle member 12 and the second end 64 of the second buckle member 14 proximate to the first end 24 of the first buckle member 12, as exemplified in
(41) As noted above and best shown in
(42) As shown in
(43) As best shown in
(44) Although embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that various modifications can be made therein without departing from the spirit and scope of the invention as set forth in the appended claims. For example, it is contemplated that embodiments of the present invention could employ a fewer or a greater number of latch hooks from the embodiment depicted in the drawings. It is also contemplated that that embodiments of the present invention could employ latch hooks or other latching means having a different configuration from that of the latch hooks shown in the drawings.
(45) This written description uses examples to disclose the invention and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
(46) It will be understood that the particular embodiments described herein are shown by way of illustration and not as limitations of the invention. The principal features of this invention may be employed in various embodiments without departing from the scope of the invention. Those of ordinary skill in the art will recognize numerous equivalents to the specific procedures described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
(47) All of the compositions and/or methods disclosed and claimed herein may be made and/or executed without undue experimentation in light of the present disclosure. While the compositions and methods of this invention have been described in terms of the embodiments included herein, it will be apparent to those of ordinary skill in the art that variations may be applied to the compositions and/or methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit, and scope of the invention. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope, and concept of the invention as defined by the appended claims.
(48) Thus, although there have been described particular embodiments of the present invention, it is not intended that such references be construed as limitations upon the scope of this invention except as set forth in the following claims.