Ocean wind systems, subsystems, and methods with stabilization by assemblies of deep-water-masses with articulating floats
11512679 · 2022-11-29
Inventors
Cpc classification
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B2001/128
PERFORMING OPERATIONS; TRANSPORTING
F05B2240/93
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B2035/446
PERFORMING OPERATIONS; TRANSPORTING
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Methods and systems for operating a stable platform in a far-offshore deep-sea environment. The platform can advantageously be a wind power generation station. A structural framework carries (for example) the wind turbine in an elevated position. Multiple points on the floating structure are connected both to a surface float and to a deep mass (e.g. an enclosed volume of seawater).
Claims
1. A floating wind energy system which does not need mooring, anchoring, tethering, nor seabed foundations, comprising: a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; a wind turbine having a nacelle mounted to the turbine support location, a hub rotatably connected to the nacelle, multiple wind turbine blades mounted to the hub, and a generator driven by rotation of the hub; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizing mass, and a float which is operatively connected to a stabilizer shell by a tension element, and which floats at the ocean surface; wherein the mass and the float, in combination, have a resonant frequency which is less than half the normal minimum frequency of waves where the system is positioned.
2. The platform of claim 1, wherein the stabilizing mass is a spherical shell filled with seawater.
3. The platform of claim 1, wherein the lateral support beams define a triangle.
4. The platform of claim 1, further comprising plural propulsion units mounted to the lateral support beams.
5. A floating wind energy system which does not need mooring, anchoring, tethering, nor seabed foundations, comprising: a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; a wind turbine having a nacelle mounted to the turbine support location, a hub rotatably connected to the nacelle, multiple wind turbine blades mounted to the hub, and a generator driven by rotation of the hub; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizer shell filled with water, and a float which is operatively connected to the stabilizer shell by a tension element and a flexible joint, and which floats at the ocean surface above the stabilizer shell.
6. The platform of claim 5, wherein the lateral support beams define a triangle.
7. The platform of claim 5, further comprising plural propulsion units mounted to the lateral support beams.
8. A floating wind energy system which does not need mooring, anchoring, tethering, nor seabed foundations, comprising: a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; a wind turbine having a nacelle mounted to the turbine support location, a hub rotatably connected to the nacelle, multiple wind turbine blades mounted to the hub, and a generator driven by rotation of the hub; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizing mass, and a float which is operatively connected to the stabilizing mass by a tension element, and which floats at the ocean surface above a stabilizer shell; and propulsion units mounted to the structural framework, and operatively connected to receive power directly or indirectly from the wind turbine; wherein each of the stabilizer subsystems has a natural heave frequency which is less than the normal minimum frequency of local wave motion.
9. The platform of claim 8, wherein the stabilizing mass is a spherical shell filled with seawater.
10. The platform of claim 8, wherein the lateral support beams define a triangle.
11. The platform of claim 8, further comprising plural propulsion units mounted to the lateral support beams.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosed inventions will be described with reference to the accompanying drawings, which show important sample embodiments and which are incorporated in the specification hereof by reference, wherein:
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DETAILED DESCRIPTION OF SAMPLE EMBODIMENTS
(11) The numerous innovative teachings of the present application will be described with particular reference to presently preferred embodiments (by way of example, and not of limitation). The present application describes several inventions, and none of the statements below should be taken as limiting the claims generally.
(12) In a sample preferred implementation, as shown in
(13) A float 20 and stabilizer 10 system is attached to each of the three corners formed by lateral support beams 25 and forms a spring-mass-damper system by being operatively connected to the stabilizer shell 10 by a tension element 20 and a flexible joint 18 (not shown in
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(15) Propellers are used in the free-floating configuration to keep the platform stationary in the presence of currents and thrust from the turbine. The propellers are typically large so as to move large volumes of water with a minimal amount of power. The propellers are also used to turn the entire platform into the wind. An optional, third propeller, smaller than the two main propellers, can be mounted on the aft joint and pointed laterally, so as to generate a sideways thrust which may be used to keep the platform stationary in the presence of a side-ways current, or to move the platform sideways.
(16) The attached turbine is mounted at the apex of the tripod to minimize any moment loads on the upper trusses.
(17) Power can be transmitted off of the platform via undersea electric power cable, or the on-board power may be used to generate fuels on-board which are stored and periodically removed by ship.
(18) The present application discloses a low specific mass, free-floating, open ocean, wind energy concept with nominal power capacity of 10 MW or more, on-board liquid fuels generation, and with operational and survival wave heights to 12 and 40 meters respectively. The estimated specific structural mass of 42 kG/kWp is about ⅓ of the specific mass of much smaller land-based turbines, and less than 6% of the specific structural mass of existing off-shore floating wind turbines. The turbine platform may be operated un-tethered in the open ocean using about 8% of the generated power, on average, for active station keeping. The generated energy may be stored on board via hydrogen electrolysis and liquification for periodic tanker unloading. Reduction of moment loads in the nacelle support structure as well as the unique deep-water foundation result in the low specific mass and high stability.
(19) Nomenclature
(20) In the following discussion, symbols are used as follows: P power T thrust S area of turbine or propeller υ fluid velocity f frequency k vertical compliance of floats m mass of water in stabilizers {dot over (m)} in mass flow rate ρ p density Vp velocity through the turbine or propeller Ve exit velocity Vo free stream velocity e efficiency Wp peak power h height above still water level or depth α Hellman exponent H wave height (in) g gravity (m/s{circumflex over ( )}2) X fetch (m) U wind speed (m/s) λ wavelength (m) t wave period (s) R radius of underwater wave response A wave amplitude—one half of wave height.
(21) Goal
(22) Ocean based wind turbines could harness the vast and consistent wind energy available on the world's oceans between the 40th and 60th north and south latitudes, with the Southern Ocean and adjacent seas offering over 40 million square kilometers with the highest surface wind speeds on the planet. This is 7.8% of the earth's surface area. The available energy density there is reported at 4 W/m{circumflex over ( )}2 of ocean surface on a mean annual basis, for an available average power of 160 TW (160 E12 W), which is a multiple of 58 over the world electric power production of 24,000 TW-hr/year, or 2.73 TW average.
(23) Converting the 82 million barrel/day of world oil production into power at 30% efficiency yields about 14,000 TW-hr/yr final use power, most of which is used for transportation. Adding this to the world electric power production gives a total of 38,000 TW-hr/year, or 4.33 TW average. This could be supplied by 360,000, 40 MW Hi-Seas Turbines at 60% capacity factor and 50% turbine-output-to-final-use efficiency. This is a total of about 9.6 TW of turbine power, on average, or only 6% of the available 160 TW described above. In this scenario each turbine would have about 111 km.sup.2 of ocean (10.5 km spacing), suggesting a minimal impact on wind speed. About 10 million square kilometers in the north Pacific and Atlantic oceans also have significant wind energy in a relatively benign environment of low currents and moderate temperatures. Given the large number of machines required, it becomes apparent that the structural mass of each turbine must be minimized so as not to consume a large fraction of the world's steel production.
(24) Such turbines must Have stability to operate in up to 12 meters significant wave height and survive peak waves to 40 meters. Survive winds to 150 km/hr. Have some means of position maintenance and orientation. Generate energy to either be exported from the platform as via electric power cable, or to store on-board as a liquid, to be off-loaded periodically for shipment to shore, with high efficiency and low cost, to be converted to electric power and fuels. Have minimal material requirements per unit of power. Have a large power rating per turbine for efficiencies of scale; and Be cost competitive with fossil fuels.
(25) Overview
(26) The present application discloses a new approach to these needs, preferably utilizing the following features A tripod type nacelle support of steel trusses that eliminates the large moments that fixed-based towers are subjected to. Dynamic stability provided by the inertia of Stabilizers consisting of large volumes of sea water in thin-walled steel-strut supported fiberglass spheres, forming a dynamically stable base. The base is deep enough to be below most wave motion. Static stability provided by tall, slender floats supported by narrow vertical columns attached to the Stabilizers with universal joints above the base connection allowing for free lateral movement of the floats, thereby decoupling surface lateral wave motion from the deep base. A pair of large “propellers” to counter the wind thrust to keep the turbine stationary in the deep ocean without the use of multi-km long anchor lines. These propellers are large enough to require only about 10% of the produced wind power at or below rated wind speed in a 0.2 m/s current which is counter to the wind direction. With no current counter to the wind direction about 8% of the turbine power is needed. Turbine thrust falls with wind speeds above rating, thereby requiring less propeller power. The propellers may be omitted in seas shallow enough to allow anchoring. A relatively small, low power, aft-mounted side-thruster is used to keep the platform stationary in cross-flow currents, or for lateral motion through the ocean. The thruster is also used with the propellers to keep the turbine oriented into the wind. Connection to electric power cable or use of on-board water electrolysis and conversion of the produced hydrogen to a liquid form (liquid hydrogen, ammonia, methanol, or Liquid Organic Hydrocarbon Carrier—LOHC). Hydrolysis and LOHC hydrogenation are housed in the expanded nacelle with LOHC storage in tanks within the front two stabilizers. Autonomous operation and station keeping, including self-deployment over thousands of kilometers. The turbine can move through the water in any direction under wind power via the propellers and thruster, including up to 1.6 m/s (5.7 km/hr) directly into the wind with rated wind speed. On or near-shore based construction and assembly. An optional, but possibly valuable feature in terms of mass and cost savings, are blade tip mounted turboprop-like micro-turbine/generators that convert the nominally 120 m/s air velocity at the blade tips into electric power at high rotational speed. This reduces the high moments on the blade root and hub, and most of the step-up gear mass and cost.
(27) Example of Turbine Parameters
(28) In one example implementation, this ocean going, free-floating turbine is projected to have a specific structural mass, excluding ballast, of less than 42 kg/kWp and to be built in sizes up to 40 MW nominal and 44.5 MW peak. Much smaller land-based turbines are known to have a specific structural mass of about 140 kG/kW, or over three times more. The recently deployed 6 MW HyWind floating turbine has a reported structural mass of 5420 tons, or 820 kG/kW. With fabricated steel nominally at US $2 per kG, for off-shore wind to be economically competitive the structural mass must be minimized while maintaining stability. If deployed over a 20 year time span, the 360,000 ocean-going turbines would need only 2% of the 1700 million tons of animal global steel production. Nominal Net Power—40 MW Turbine peak power production—44.5 MWp Capacity factor—>60% on nominal power Structural mass—1825 tons (42 kG/kW) Fuel processing mass—200 tons (assumed) Ballast—260 tons (aft) Displacement—2284 tons (total mass) Rated wind speed at 10 meters elevation—11.3 m/s Hub height—170 m over mean sea level Rated wind speed at hub height—15.0 m/s Rotor diameter—250 m Blade tip speed ratio—8 Rotor RPM—9.16 Velocity ratio=Ve/Vo=0.49 Turbine efficiency—77% (after P(Ve/Vo) calculation) Blade tip micro-turbine diameter and power—7.8 meters, 3 each at 14.83 MW Nominal micro-turbine RPM—580 Propellers diameter—70 m Thruster diameter—30 m Propeller power at rated wind speed and ocean current of 0.2 m/s and 79% efficiency—2.25 MW each, 4.5 MW total Propeller maximum power—3.3 MW each. 6.6 MW total Thruster maximum power—855 kW Net power production at rated wind speed with 0.2 m/s Current—40 MW Turbine thrust at rated wind speed—580 tons Distance from front floats to rear float—250 m Distance between front floats—300 m Nominal Stabilizer Sphere depth—100 m Stabilizer Spheres diameter—27 m Mass of water in each sphere—11,600 tons (10E6 kg) Float height—30 m on cylindrical section Float diameter—6.5 M Float vertical compliance—334 kN/m Platform tilt from maximum wind thrust—5.1 degrees (corrected to zero via buoyancy control) Natural vertical frequency (heave) of each sphere/float—36 seconds
(29) Power, Thrust, and Station-Keeping
(30) The disclosed turbine in its free-floating configuration must have a means to cancel the thrust from the turbine. This is done with a pair of large “propellers”. Since water is three orders of magnitude denser than air, it is feasible to move large quantities of water at low delta velocities and low power to counteract the thrust from the turbine.
(31) In the presence of a 0.2 m/s current (a typical current in the Southern Ocean), a pair of 70 meter diameter propellers may be used to impart a 0.96 m/s delta velocity to the sea water to generate the 580 tons of thrust from the turbine at rated wind speed of 15 m/s, using 4.5 MW of power at 79% efficiency, or about 10% of the generated power.
(32) The results are shown in
(33) A 30 m diameter side thruster is located aft, and oriented perpendicular to the platform direction. Its function, in conjunction with the propellers, is to keep the platform stationary in a current which has a cross-flow component of velocity. Since the thruster has only to produce enough thrust to counter drag, it is relatively small and low powered (855 kW max power), yet can keep the platform stationary in cross currents up to 1.6 m/s or move the platform sideways at that speed. Operating the propellers differentially counters the platform torque produced by the thruster.
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(35) The latter situation (current or motion perpendicular to the wind) is seen to be quite different, as very little extra power for station keeping is needed in that case. Thus, at any given location with a high current, the net power will be an average of these curves as wind and current change direction relative to each other. However, in the Southern Ocean, currents greater than 0.6 m/s constitute only a small fraction of the ocean, possibly less than 1%.
(36) Using wind direction sensing as is done with conventional turbines, the thruster and propellers work to apply torque to the platform as needed to keep the turbine pointed into the wind. Thus, instead of turning the nacelle on a tower, the entire platform is rotated into the wind. This is the primary reason why this concept has a low specific mass.
(37) The mass of head and structure is borne by the forward floats and stabilizers, with some air in the forward stabilizers if needed. Head mass and center of gravity doesn't determine stability like in a mono-hull ship. It's more like a multi-hull vessel with the distributed floatation.
(38) If the front floats are 5 meters in diameter, and are 30 meters high, they have displacement when half submerged of 647 tons. If the total load is more than that (and it will be as ballast is added as needed), then some air is pumped into the forward stabilizers to keep the floats half submerged. Then as the turbine operates and generates thrust, the aft float goes down, and the front floats go up. Then air is released from the front stabilizers and injected into the aft stabilizer to keep all floats half submerged. The aft stabilizer has ballast mass added which is about equal to the turbine thrust, in order to have the aft float centered vertically (half submerged) with no thrust.
(39) Turbine thrust is actively controlled (blade pitch) to keep it from changing too quickly, to allow the active buoyancy controls to keep the floats centered vertically. But the floats have enough reserve to accommodate a 100% step change in thrust without submerging completely, thus maintaining static stability. If something goes wrong and a float gets submerged, the large tilting of the platform will reduce the thrust and limit the tilt. Also, there are two other ways to reduce thrust—1) stop the blades with mechanical or electrical breaking, and 2) rotate the platform out of the wind.
(40) The generating systems described above generate significant power output in very remote locations. There are several ways to accumulate and transport energy from such a generating system to locations where the energy can be sold. These will be described very briefly, to indicate how the energy from such a generating system can be brought to market.
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(42) Energy Transport
(43) The simplest way, for near-shore locations, is to transmit power over a cable. However, this would not be economical in far-offshore locations.
(44) Another way is electrolysis of seawater to produce hydrogen. Hydrogen can be transported using a metal adsorbent, or under high pressure. More preferably, the hydrogen can be used to hydrogenate an energy feedstock (such as toluene) to produce a product (e.g. methylcyclohexane) which can be dehydrogenated after transportation.
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(50) Advantages
(51) The disclosed innovations, in various embodiments, provide one or more of at least the following advantages. However, not all of these advantages result from every one of the innovations disclosed, and this list of advantages does not limit the various claimed inventions. Improved cost efficiency in wind energy; Efficient collection of energy from remote locations; Long service lifetime; Ability to evade hurricanes; and Minimizing ecological damage.
(52) According to some but not necessarily all embodiments, there is provided: A floating wind energy system which does not need mooring, anchoring, tethering, nor seabed foundations, comprising a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and, vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; a wind turbine having a nacelle mounted to the turbine support location, a hub rotatably connected to the nacelle, multiple wind turbine blades mounted to the hub, and a generator driven by rotation of the hub; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizing mass, and a float which is operatively connected to the stabilizer shell by a tension element, and which floats at the ocean surface; wherein the mass and the float, in combination, have a resonant frequency which is less than half the normal minimum frequency of waves where the system is positioned;
(53) According to some but not necessarily all embodiments, there is provided: A floating wind energy system which does not need mooring, anchoring, tethering, nor seabed foundations, comprising: a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; a wind turbine having a nacelle mounted to the turbine support location, a hub rotatably connected to the nacelle, multiple wind turbine blades mounted to the hub, and a generator driven by rotation of the hub; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizer shell filled with water, and a float which is operatively connected to the stabilizer shell by a tension element and a flexible joint, and which floats at the ocean surface above the stabilizer shell.
(54) According to some but not necessarily all embodiments, there is provided: A floating wind energy system which does not need mooring, anchoring, tethering, nor seabed foundations, comprising: a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; a wind turbine having a nacelle mounted to the turbine support location, a hub rotatably connected to the nacelle, multiple wind turbine blades mounted to the hub, and a generator driven by rotation of the hub; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizing mass, and a float which is operatively connected to the stabilizing mass by a tension element, and which floats at the ocean surface above the stabilizer shell; and electric propulsion units mounted to the structural framework, and operatively connected to receive power directly or indirectly from the wind turbine; wherein each of the stabilizer subsystems has a natural heave frequency which is less than the normal minimum frequency of local wave motion.
(55) According to some but not necessarily all embodiments, there is provided: a floating wind energy system which does not need mooring, anchoring, tethering, nor seabed foundations, comprising: a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; a wind turbine having a nacelle mounted to the turbine support location, a hub rotatably connected to the nacelle, multiple wind turbine blades mounted to the hub, and a generator driven by rotation of the hub; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizing mass, and a float which is operatively connected to the stabilizing mass by a tension element and a flexible joint, and which floats at the ocean surface above the stabilizer shell; wherein the mass and the float, in combination, have a resonant frequency which is less than half the normal minimum frequency of waves where the system is positioned; and propulsion units mounted to the structural framework, and operatively connected to receive power directly or indirectly from the wind turbine.
(56) According to some but not necessarily all embodiments, there is provided: A floating platform which does not need mooring, anchoring, tethering, nor seabed foundations, comprising: a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizing mass comprising a shell filled with water, and a float which is operatively connected to the stabilizer shell by a tension element, and which floats at the ocean surface above the stabilizing mass; and propulsion units mounted to the structural framework, and operatively connected to receive power directly or indirectly from the wind turbine; wherein each of the stabilizer subsystems has a natural heave frequency which is less than the normal minimum frequency of deepwater surface wave motion.
(57) According to some but not necessarily all embodiments, there is provided: A floating platform which does not need mooring, anchoring, tethering, nor seabed foundations, comprising: a structural framework which includes both lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure and a turbine support location; and a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizing mass, and a float which is operatively connected to the stabilizer shell by a tension element, and which floats at the ocean surface above the stabilizer shell; wherein the mass and the float, in combination, have a resonant frequency which is less than half the normal minimum frequency of waves where the system is positioned.
(58) According to some but not necessarily all embodiments, there is provided: A method of operating a wind turbine in open ocean without anchoring, tethering, or connecting to seabed, comprising: supporting the turbine with a structural framework which includes both subsurface lateral support beams connected together to form a substantially rigid polygonal structure, and vertical support beams each connected to extend between a respective part of the polygonal structure up above the ocean surface to a turbine support location; and stabilizing the structural framework using a plurality of stabilizer subsystems mounted to the structural framework, and each comprising a stabilizing mass, and a float which is operatively connected to the stabilizer shell by a tension element, and which floats at the ocean surface; wherein the mass and the float, in combination, have a resonant frequency which is less than half the normal minimum frequency of ocean surface waves.
(59) According to some but not necessarily all embodiments, there is provided: Methods and systems for operating a stable platform in a far-offshore deep-sea environment. The platform can advantageously be a wind power generation station. A structural framework carries (for example) the wind turbine in an elevated position. Multiple points on the floating structure are connected both to a surface float and to a deep mass (e.g. an enclosed volume of seawater).
(60) Modifications and Variations
(61) As will be recognized by those skilled in the art, the innovative concepts described in the present application can be modified and varied over a tremendous range of applications, and accordingly the scope of patented subject matter is not limited by any of the specific exemplary teachings given. It is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims.
(62) For example, the stabilizer does not necessarily need to be a shell full of water. A flat plate that entrains water can work as well, although it's likely much heavier.
(63) For another example, the blades can optionally be modified to use microrotors at their tips.
(64) None of the description in the present application should be read as implying that any particular element, step, or function is an essential element which must be included in the claim scope: THE SCOPE OF PATENTED SUBJECT MATTER IS DEFINED ONLY BY THE ALLOWED CLAIMS. Moreover, none of these claims are intended to invoke paragraph six of 35 USC section 112 unless the exact words “means for” are followed by a participle.
(65) The claims as filed are intended to be as comprehensive as possible, and NO subject matter is intentionally relinquished, dedicated, or abandoned.