Electric propulsion device
10202181 ยท 2019-02-12
Assignee
Inventors
- Takayoshi Suzuki (Shizuoka-ken, JP)
- Noriyoshi Hiraoka (Shizuoka-ken, JP)
- Akihiro Onoue (Shizuoka-Ken, JP)
- Atsushi Kumita (Shizuoka-Ken, JP)
- Yoshiaki Tasaka (Shizuoka-Ken, JP)
Cpc classification
B63H2023/005
PERFORMING OPERATIONS; TRANSPORTING
B63H20/00
PERFORMING OPERATIONS; TRANSPORTING
B63H5/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H5/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electric propulsion device includes a duct having a cylindrical shape and that includes a stator. A rim includes a rotor rotatable relative to the duct, and a plurality of fins. A bracket supports the duct so as to allow the duct to turn about a turning axis that intersects with the rotation axis of the rim, and a turning actuator that integrally turns the duct and the rim. The turning actuator is fixed to the bracket, and the duct is turnable relative to the bracket.
Claims
1. An electric propulsion device comprising: a duct having a cylindrical shape and that includes a stator; a rim including a rotor rotatable relative to the duct, and a plurality of fins; a bracket that supports the duct so as to allow the duct to turn about a turning axis that intersects with a rotation axis of the rim; and a turning actuator that simultaneously turns the duct and the rim, the turning actuator being fixed to the bracket and being in an actuator housing that, in a plan view, occupies a same space as a space occupied by the duct, and wherein the duct is turnable relative to the bracket, and the actuator housing is arranged adjacent to the duct outside a boat body.
2. The electric propulsion device according to claim 1, further comprising: a driven gear mounted on the duct; and a drive gear that drives the driven gear, wherein the turning actuator drives the drive gear so as to simultaneously turn the duct and the rim.
3. The electric propulsion device according to claim 2, wherein the driven gear is arranged above the duct in a vicinity of the duct.
4. The electric propulsion device according to claim 1, wherein the turning axis of the duct and a rotation axis of the turning actuator are arranged substantially coaxially with each other.
5. The electric propulsion device according to claim 1, wherein the turning actuator is arranged immediately above the duct.
6. The electric propulsion device according to claim 1, wherein the bracket supports the duct at two or more different positions of the duct that are on at least two opposite sides from each other.
7. The electric propulsion device according to claim 1, wherein the rotation axis of the rim is orthogonal to the turning axis of the duct.
8. The electric propulsion device according to claim 1, further wherein the duct includes a turning shaft that rotates about the turning axis and is arranged at a substantially central position of the duct in a front-back direction of the electric propulsion device.
9. The electric propulsion device according to claim 1, wherein the turning actuator is arranged at a substantially central position of the duct in a right-left direction of the electric propulsion device.
10. The electric propulsion device according to claim 1, wherein the turning actuator includes an electric motor.
11. The electric propulsion device according to claim 1, wherein the duct includes a coil, and the electric propulsion device further comprises a wire to carry electrical current to the coil.
12. The electric propulsion device according to claim 11, wherein the duct includes a connector to carry electrical current, and the wire is arranged between the connector and the coil so as to electrically connect the connector and the coil.
13. The electric propulsion device according to claim 1, wherein the duct is asymmetric about a plane that is both perpendicular to an extensional direction of the rotation axis of the rim, and passes through a center position of the duct.
14. The electric propulsion device according to claim 13, wherein the duct turns within an angular range of 180 degrees or more about the turning axis in the plan view.
15. The electric propulsion device according to claim 13, wherein the duct turns within an angular range of 360 degrees or more about the turning axis in the plan view.
16. The electric propulsion device according to claim 15, wherein the duct includes a coil, and the bracket includes a connector to carry electrical current, the electric propulsion device further comprises: a first wire arranged between the connector and the coil to carry the electrical current to the coil; and a second wire connected to the connector and arranged above the connector, the second wire providing the electrical current to the connector, wherein the angular range that the duct turns within is 720 degrees or less about the turning axis in the plan view.
17. The electric propulsion device according to claim 1, wherein the duct and the rim are stored in a boat body in a state where the duct and the rim are mounted on the bracket.
18. The electric propulsion device according to claim 1, wherein the duct and the rim are mounted on an outboard motor through the bracket.
19. The electric propulsion device according to claim 18, wherein the duct and the rim are arranged above a cavitation plate of the outboard motor.
20. The electric propulsion device according to claim 1, wherein the duct and the rim are mounted in a through hole of an integrally formed spacer case of an outboard motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(22) Embodiments of the present invention are hereinafter described with reference to the drawings.
First Embodiment
(23) The structure of an electric propulsion device 1 according to a first embodiment of the present invention is described with reference to
(24) As shown in
(25) As shown in
(26) The power source 152 rotates the propeller 153 through an unshown driving force transmission mechanism (a drive shaft, a propeller shaft, or the like). The power source 152 includes a motor, for example. Alternatively, the power source 152 may be an engine.
(27) The ECU 154 includes a CPU, a storage portion, etc. The ECU 154 controls the operation of the outboard motor 150.
(28) The structure of the electric propulsion device 1a on the back side is now described.
(29) As shown in
(30) The duct 2 has a cylindrical shape opened to two sides of a first side and a second side opposite to the first side. Furthermore, the duct 2 has a cylindrical shape having an opening reduced in size from the first side toward the second side. The duct 2 is annularly formed, as viewed in an open direction. The duct 2 is asymmetric about a plane S (see
(31) The stator portion 21 is annularly (see
(32) The turning shaft 22 has turning shafts 22a and 22b. The turning shaft 22a is provided so as to protrude upward (along arrow Z1) from the outer surface of an upper portion of the housing 2a. The turning shaft 22a is a hollow shaft internally having a space where a wire 441 described later is arranged. The turning shaft 22b is provided so as to protrude downward (along arrow Z2) from the outer surface of a lower portion of the housing 2a. The turning shafts 22a and 22b are arranged such that the axes thereof are coaxial with each other (on a turning axis As). The turning shafts 22a and 22b are arranged at a substantially central position of the duct 2 in the front-back direction of the electric propulsion device 1a.
(33) The connector 23 is provided inside the housing 2a of the duct 2. The connector 23 is arranged inside the turning shaft 22a. The connector 23 is arranged above (along arrow Z1) the stator portion 21. As shown in
(34) As shown in
(35) The rotor portion 31 includes a plurality of magnets 31a internally annularly arranged. The rim 3 defines a rotor rotatable by the rotor portion 31, relative to the duct 2 that defines a stator.
(36) A plurality of fins 32 are provided. A clearance is formed between adjacent fins 32. The fins 32 are formed integrally with the rim 3 (rotor portion 31).
(37) As shown in
(38) A lower surface portion of the upper portion 4a includes a bearing portion 41a (see
(39) The turning actuator 41 includes an electric motor such as a servomotor, for example. The turning actuator 41 is arranged such that the rotation axis thereof is parallel to a horizontal direction. As shown in
(40) As shown in
(41) The driven gear 43 is mounted on the duct 2. Specifically, the driven gear 43 is mounted on the duct 2 through the connection portion 44. The driven gear 43 is arranged above (along arrow Z1) the duct 2 in the vicinity of the duct 2. The driving force of the turning actuator 41 is transmitted to the driven gear 43 through the drive gear 42. The drive gear 42 and the driven gear 43 convert the driving force of the turning actuator 41 about the rotation axis parallel to the horizontal direction into driving force about the turning axis As (in a vertical direction). The connection portion 44 is fixed to the driven gear 43 at a center position (see
(42) An upper portion of the connection portion 44 is fixed to the driven gear 43, and a lower portion of the connection portion 44 is fixed to the turning shaft 22a. An unshown O-ring and an unshown gel insulator are provided between the connection portion 44 and the turning shaft 22a, and entry of external water through a clearance between the connection portion 44 and the turning shaft 22a is significantly reduced or prevented. The upper portion and the lower portion of the connection portion 44 have hollow shaft shapes whose outer diameters are different from each other. The connection portion 44 is formed such that the outer diameter of the upper portion is smaller than the outer diameter of the lower portion. The connection portion 44 is supported by the bracket 4 (upper portion 4a) so as to be rotatable about the turning axis As. The wire 441 to drive the rim is provided inside the connection portion 44. The wire 441 is connected to the connector 23 and is arranged above the connector 23. The wire 441 connects the ECU 45 and the connector 23. The wire 442 is arranged between the connector 23 and the coil 211. Electrical current is carried to the coil 211 of the stator portion 21 through the wires 441 and 442 such that the rim 3 rotates with respect to the duct 2. The seal portion 46 is arranged in the upper portion 4a so as to surround the upper portion of the connection portion 44. In
(43) As shown in
(44) As shown in
(45) As shown in
(46) The structure of the electric propulsion device 1b on the front side is now described.
(47) As shown in
(48) As shown in
(49) A pair of mounting portions 104c (see
(50) The turning operation of the duct 2 is now described.
(51) As shown in
(52) As shown in
(53) According to the first embodiment, the following effects are obtained.
(54) According to the first embodiment, the electric propulsion device 1 is configured as hereinabove described, whereby the turning actuator 41 integrally turns the duct 2 and the rim 3 so as to change the direction of generated propulsive force without providing a plurality of propellers. Furthermore, the duct 2 is turnable relative to the bracket 4 (the duct 2 is turned independently of the bracket 4) so as to change the direction of generated propulsive force. In addition, the turning actuator 41 fixed to the bracket 4 turns the duct 2 relative to the bracket 4, and hence the heights of the electric propulsion devices 1a and 1b in the vertical direction are significantly reduced, unlike the case where a steering shaft is provided so as to integrally turn the duct 2 and the rim 3. Consequently, the direction of generated propulsive force is changed while significantly reducing an increase in the sizes of the electric propulsion devices 1a and 1b.
(55) According to the first embodiment, the electric propulsion device 1 is provided with the driven gear 43, the drive gear 42, and the turning actuator 41 that drives the drive gear 42 so as to integrally turn the duct 2 and the rim 3. Thus, unlike the case where a steering shaft is provided, the turning actuator 41 integrally turns the duct 2 and the rim 3 through the drive gear 42 and the driven gear 43, and hence the heights of the electric propulsion devices 1a and 1b in the vertical direction are significantly reduced.
(56) According to the first embodiment, the driven gear 43 is arranged above the duct 2 in the vicinity of the duct 2. Thus, the driven gear 43 and the duct 2 are arranged close to each other, and hence the electric propulsion devices 1a and 1b are made compact.
(57) According to the first embodiment, the turning actuator 41 is arranged immediately above the duct 2. Thus, the duct 2 and the turning actuator 41 are easily aligned in the vertical direction, and hence the electric propulsion devices 1a and 1b are made compact.
(58) According to the first embodiment, the bracket 4 supports the duct 2 at the two different positions of the duct 2. Thus, the bracket 4 stably supports the duct 2, and hence the duct 2 is stably turned about the turning axis As.
(59) According to the first embodiment, the rotation axis Ar of the rim 3 is orthogonal to the turning axis As of the duct 2. Thus, the structures of the rim 3 and the duct 2 are simplified.
(60) According to the first embodiment, the turning shafts 22a and 22b that rotate about the turning axis As are arranged at the substantially central position of the duct 2 in the front-back direction of each of the electric propulsion devices 1a and 1b. Thus, the amount of protrusion of the turning shafts 22a and 22b in the lateral direction of the duct 2 is reduced when rotating the duct 2 about the turning shafts 22a and 22b.
(61) According to the first embodiment, the turning actuator 41 is arranged at the substantially central position of the duct 2 in the right-left direction of each of the electric propulsion devices 1a and 1b. Thus, the duct 2 and the turning actuator 41 are arranged compactly in a width direction, as viewed from the front.
(62) According to the first embodiment, the turning actuator 41 includes the electric motor. Thus, the electric propulsion devices 1a and 1b are more compactly formed.
(63) According to the first embodiment, the coil 211 is provided in the duct 2, and the wire 442 is provided so as to carry electrical current to the coil 211. Thus, electrical current is easily carried to the coil 211 of the duct 2.
(64) According to the first embodiment, the connector 23 to carry electrical current is provided in the duct 2, and the wire 442 is arranged between the connector 23 and the coil 211. Thus, electrical current is more easily carried to the coil 211 of the duct 2 by the connector 23.
(65) According to the first embodiment, the duct 2 is asymmetric about the plane that is perpendicular to the extensional direction of the rotation axis Ar of the rim 3 and passes through the center position of the duct 2. Thus, the duct 2 has directivity such that propulsive force is efficiently generated, and hence propulsive force is efficiently generated while significantly reducing an increase in the sizes of the electric propulsion devices 1a and 1b and integrally turning the duct 2 and the rim 3.
(66) According to the first embodiment, the duct 2 turns within the angular range of 180 degrees or more about the turning axis As in the plan view. Thus, the duct 2 turns by at least 180 degrees about the turning axis As, and hence the orientations of the duct 2 and the rim 3 are properly adjusted while integrally turning the duct 2 and the rim 3.
(67) According to the first embodiment, the duct 2 turns within the angular range of 360 degrees or more about the turning axis As in the plan view. Thus, the duct 2 turns by at least 360 degrees about the turning axis As, and hence the orientations of the duct 2 and the rim 3 are more freely adjusted while integrally turning the duct 2 and the rim 3.
(68) According to the first embodiment, the duct 2 turns within the angular range of 720 degrees or less about the turning axis As in the plan view. Thus, the orientations of the duct 2 and the rim 3 are more freely adjusted, and torsion of the wire 441 that is connected to the connector 23 and is arranged above the connector 23, resulting from rotation of the duct 2 is significantly reduced or prevented.
(69) According to the first embodiment, the duct 2 and the rim 3 are mounted on the outboard motor 150 through the bracket 4. Thus, the duct 2 and the rim 3 are easily mounted on the outboard motor 150 by the bracket 4 to mount the turning actuator 41 without providing another bracket separately.
(70) According to the first embodiment, the duct 2 and the rim 3 are arranged above the cavitation plate 160 of the outboard motor 150. Thus, arrangement of the duct 2 and the rim 3 below the waterline is prevented during planing operation, and hence the resistance of the duct 2 and the rim 3 is significantly reduced during planing operation.
Second Embodiment
(71) The structure of an electric propulsion device 100 according to a second embodiment of the present invention is now described with reference to
(72) In the second embodiment, the electric propulsion device 100 in which no driven gear 43 or drive gear 42 is provided is described, unlike the first embodiment in which the duct 2 and the rim 3 are turned through the driven gear 43 and the drive gear 42. Portions of the electric propulsion device 100 similar to those of the electric propulsion device 1 according to the aforementioned first embodiment are denoted by the same reference numerals, to omit the description.
(73) One electric propulsion device 100 is arranged on each of the front and back sides of a boat body 200, similarly to the first embodiment. The electric propulsion device 100 on the back side is hereinafter referred to as the electric propulsion device 100a, and the electric propulsion device 100 on the front side is hereinafter referred to as the electric propulsion device 100b.
(74) The structure of the electric propulsion device 100a on the back side is described.
(75) As shown in
(76) The turning actuator 241 includes an electric motor such as a servomotor, for example. The turning actuator 241 is an axial gap motor. The turning actuator 241 includes a lower housing 243, an upper housing 244, a stator portion 245, a rotor portion 246, and a magnet 247. The turning actuator 241 is fixed to the bracket 204 and is arranged immediately above the duct 2. The turning actuator 241 is arranged such that the rotation axis thereof is parallel to a substantially vertical direction. The rotation axis of the turning actuator 241 is arranged substantially coaxially with the turning axis As of the duct 2 (see
(77) The lower housing 243 is a casing having a bottom, opened upward.
(78) The upper housing 244 is arranged on an upper portion of the lower housing 243. The stator portion 245, the rotor portion 246, etc. are stored in a space defined by the upper housing 244 and the lower housing 243.
(79) The stator portion 245 is arranged on the upper surface of the lower housing 243. The stator portion 245 is annularly provided so as to surround the turning axis As. The stator portion 245 includes an unshown coil.
(80) The rotor portion 246 is arranged at a prescribed interval in a vertical direction (direction Z) from the stator portion 245. The rotor portion 246 is annularly arranged so as to surround the turning axis As. The rotor portion 246 is plate-like. The magnet 247 is provided on the lower surface of the rotor portion 246. A coupling portion 248 is mounted on an inner peripheral portion 246a of the rotor portion 246.
(81) The coupling portion 242 is mounted on the duct 2 through the connection portion 44. The coupling portion 242 is coupled (splined, see
(82) The remaining structure of the electric propulsion device 100 according to the second embodiment is similar to that of the electric propulsion device 1 according to the aforementioned first embodiment.
(83) According to the second embodiment, the following effects are obtained.
(84) According to the second embodiment, the electric propulsion device 100 is configured as hereinabove described, whereby the turning actuator 241 integrally turns the duct 2 and the rim 3 so as to change the direction of generated propulsive force without providing a plurality of propellers. Furthermore, the duct 2 is turned relative to the bracket 204 (the duct 2 is turned independently of the bracket 204) so as to change the direction of generated propulsive force. In addition, the turning actuator 241 fixed to the bracket 204 turns the duct 2 relative to the bracket 204, and hence the heights of the electric propulsion devices 100a and 100b in the vertical direction are significantly reduced, unlike the case where a steering shaft is provided so as to integrally turn the duct 2 and the rim 3. Consequently, the direction of generated propulsive force is changed while significantly reducing an increase in the sizes of the electric propulsion devices 100a and 100b.
(85) According to the second embodiment, as hereinabove described, the turning axis As of the duct 2 and the rotation axis of the turning actuator 241 are arranged substantially coaxially with each other. Thus, the duct 2 and the turning actuator 241 are arranged coaxially with each other and are aligned close to each other in the vertical direction. Consequently, the duct 2 and the rim 3 are integrally turned while significantly reducing an increase in the sizes of the electric propulsion devices 100a and 100b.
(86) The embodiments disclosed this time must be considered as illustrative in all points and not restrictive. The range of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and all modifications within the meaning and range equivalent to the scope of claims for patent are further included.
(87) For example, while the electric propulsion device 1 (1a, 1b) or 100 (100a, 100b) including the radial gap motor including the duct 2 that defines a stator and the rim 3 that defines a rotor is shown in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, an electric propulsion device including an SR (Switched Reluctance) motor including a duct and a rim may alternatively be employed.
(88) While the brackets 4 and 104 or the bracket 204 supports the duct 2 at the two different positions in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the bracket may alternatively support the duct at one or three or more positions.
(89) While the duct 2 turns within the angular range of 180 degrees or more about the turning axis As in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the duct may alternatively turn only by less than 180 degrees about the turning axis.
(90) While the duct 2 turns within the angular range of 720 degrees or less about the turning axis As in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the duct may alternatively turn within an angular range of more than 720 degrees about the turning axis.
(91) While the duct 2 and the rim 3 of the electric propulsion device 1a or 100a are mounted on the outboard motor 150 (the bracket 155 of the outboard motor 150) through the bracket 4 or 204 in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the duct and the rim may alternatively be mounted on the boat body in a state where the same are mounted on the bracket 4, as shown in
(92) While the duct 2 and the rim 3 of the electric propulsion device 1a or 100a are mounted on the outside of the outboard motor 150 (the bracket 155 of the outboard motor 150) in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the duct and the rim may alternatively be integrally mounted on the outboard motor. More specifically, the duct and the rim may alternatively be mounted on a spacer case 170 of the outboard motor 150 that defines the bracket, as shown in
(93) While the duct 2 and the rim 3 of the electric propulsion device 1a or 100a are mounted on the outside of the outboard motor 150 (the bracket 155 of the outboard motor 150) in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the duct and the rim may alternatively be mounted on a flap of the outboard motor that serves as the bracket.
(94) While the duct 2 and the rim 3 of the electric propulsion device 1b or 100b are fixed to the keel portion 220 of the boat body 200 in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the duct and the rim may alternatively be stored in the boat body in a state where the same are mounted on the bracket. In this case, the duct 2 and the rim 3 may be stored in the boat body 200 in a state where the same are mounted on the bracket 104 by a rotary storage mechanism 301 or a retractable storage mechanism 302, as shown in a modification in each of