Cooling device
10203139 ยท 2019-02-12
Assignee
Inventors
- Makoto Kobayashi (Kanagawa, JP)
- Tomoharu Iwamoto (Kanagawa, JP)
- Manabu Motegi (Kanagawa, JP)
- Ryota Aoki (Kanagawa, JP)
- Isamu Takatsuki (Kanagawa, JP)
Cpc classification
F25B2700/2106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2700/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D11/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2511
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/37
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2700/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention provides precise temperature control of a cooling chamber and comprises: a cooling chamber; a refrigeration circuit having a compressor, a condenser installed at the outlet side of the compressor, an evaporator, installed between the outlet side of the condenser and the inlet side of the compressor, for cooling the cooling chamber, and a decompression means installed at the inlet side of the evaporator; and a refrigerant control unit which has a refrigerant control valve installed between the condenser and the evaporator, and which adjusts the refrigerant flow rate that flows into the evaporator by controlling the opening/closing time of the refrigerant control valve.
Claims
1. A cooling device comprising: a cooling chamber; a refrigeration circuit that includes a compressor, a condenser installed at an outlet side of the compressor, an evaporator installed between an outlet side of the condenser and an inlet side of the compressor to cool the cooling chamber, and a capillary tube installed at an inlet side of the evaporator; and a refrigerant control unit that includes a refrigerant control valve installed between the condenser and the evaporator and is configured to control a fully opening and closing time of the refrigerant control valve and to sequentially change a refrigerant flow rate that flows to the evaporator and another evaporator.
2. The cooling device of claim 1, wherein the refrigerant control unit is further configured to perform a duty control on the refrigerant control valve.
3. The cooling device of claim 2, wherein a cycle of the duty control is set from 3 to 200 seconds.
4. The cooling device of claim 2, wherein an ON time of the refrigerant control valve is set to be longer than an OFF time thereof in the duty control.
5. The cooling device of claim 2, wherein the refrigerant control unit is further configured to set a duty ratio so that a difference between an inlet temperature and an outlet temperature of the evaporator is uniform in the duty control.
6. The cooling device of claim 1, wherein an OFF time is set to be longer than an ON time during a refrigerant control valve operation.
7. The cooling device of claim 1, wherein the refrigerant control unit is further configured to perform variable controls on a time ratio of an ON time of the refrigerant control valve to an OFF time thereof depending on an ambient temperature.
8. The cooling device of claim 1, wherein a check valve is installed between the evaporator and the compressor to prevent refrigerant from back-flowing.
9. The cooling device of claim 1, wherein the refrigerant control valve is configured to repeat an opening and closing routine, in which a plurality of opening and closing selective modes having a combination of an opening valve state in which refrigerant flows to each of a plurality of evaporators and a closing valve state in which the refrigerant does not flow thereto are sequentially switched between several times during one stroke of a valve body.
10. A cooling device comprising: a plurality of cooling chambers having temperatures different from each other; a refrigeration circuit that includes a compressor, a condenser installed at an outlet side of the compressor, a plurality of evaporators connected in parallel between an outlet side of the condenser and an inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and a plurality of capillary tubes respectively installed at inlet sides of the evaporators; and a refrigerant control unit that includes a refrigerant control valve which is installed between the condenser and the plurality of evaporators and configured to: control a refrigerant flow rate that flows into each of the evaporators and individually controls a ratio of refrigerants that flow to the respective evaporators by controlling a fully opening and closing time of the refrigerant control valve during a simultaneous cooling operation of simultaneously cooling the plurality of cooling chambers; and sequentially change the refrigerant flow rate that flows into the evaporators.
11. The cooling device of claim 10, wherein the refrigerant control unit is further configured to alternately perform a refrigerant full outflow period in which the refrigerant flows to all of the plurality of evaporators and a refrigerant partial outflow period in which the refrigerant flows to some of the plurality of evaporators by controlling the fully opening and closing time of the refrigerant control valve.
12. The cooling device of claim 10, wherein the refrigerant control unit is further configured to perform a duty control on the refrigerant control valve.
13. The cooling device of claim 10, wherein the refrigerant control valve is further configured to repeat an opening and closing routine, in which a plurality of opening and closing selective modes having a combination of an opened valve state in which the refrigerant flows to each of the plurality of evaporators and a closed valve state in which the refrigerant does not flow thereto are sequentially switched between several times during one stroke of a valve body.
14. A cooling device comprising: a plurality of cooling chambers having temperatures different from each other; a refrigerant circuit that includes a compressor, a condenser installed at an outlet side of the compressor, a plurality of evaporators connected in parallel between an outlet side of the condenser and an inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and a plurality of capillary tubes respectively installed at inlet sides of the evaporators; and a refrigerant control unit that includes a refrigerant control valve installed between the condenser and the plurality of evaporators to selectively switch an evaporator supplying a refrigerant among the plurality of evaporators and to sequentially change the refrigerant flow rate that flows into the plurality of evaporators, wherein the refrigerant control unit is configured to control a refrigerant flow rate that flows into the evaporator supplying the refrigerant after switching to the evaporator by controlling an opening and closing time of the refrigerant control valve.
15. A cooling device comprising: a plurality of cooling chambers having temperatures different from each other; a refrigerant circuit that includes a compressor, a condenser installed at an outlet side of the compressor, a plurality of evaporators connected in parallel between an outlet side of the condenser and an inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and a plurality of capillary tubes respectively installed at inlet sides of the evaporators; a refrigerant control unit including a refrigerant control valve installed between the condenser and the plurality of evaporators to selectively switch an evaporator supplying a refrigerant among the plurality of evaporators and to sequentially change the refrigerant flow rate that flows into the plurality of evaporators; and a defroster configured to remove frost from any one of the plurality of evaporators, wherein the refrigerant control unit is configured to control a refrigerant flow rate that flows to an evaporator from which the frost is not removed when frost is removed from any one of the plurality of evaporators by the defroster by controlling an opening and closing time of the refrigerant control valve.
16. A cooling device comprising: a plurality of cooling chambers having temperatures different from each other; a refrigerant circuit that includes a compressor, a condenser installed at an outlet side of the compressor, a plurality of evaporators connected in parallel between an outlet side of the condenser and an inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and a plurality of capillary tubes respectively installed at inlet sides of the evaporators; and a refrigerant control unit that includes a refrigerant control valve installed between the condenser and the plurality of evaporators to control a refrigerant flow rate that flows into each of the evaporators and sequentially changes the refrigerant flow rate that flows into the plurality of evaporators.
17. The cooling device of claim 16, wherein the refrigerant control unit is further configured to change the refrigerant flow rate that flows to each of the evaporators at change rates different from each other.
18. The cooling device of claim 16, wherein the refrigerant control valve includes a valve main body having an input port connected to the outlet side of the condenser and a plurality of output ports respectively connected to the inlet sides of the plurality of evaporators, and a valve body installed to correspond to each of the plurality of the output ports in the valve main body and opening and closing outlets connected to the output ports, wherein a total of opening degrees of the outlets in the plurality of output ports is less than 100%.
19. The cooling device of claim 18, wherein the valve body has a fully closed state in which the plurality of output ports are simultaneously closed.
20. The cooling device of claim 18, wherein the refrigerant control unit is further configured to sequentially change the opening degree of the outlets in the plurality of output ports depending on a change in a load of each of the cooling chambers.
Description
DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
MODES OF THE INVENTION
First Embodiment
(30) Hereinafter, a first embodiment of the present invention will be described with reference to the drawings.
(31) A cooling device 100 according to the first embodiment, as shown in
(32) In this case, the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B are respectively installed in two refrigerant branching passages 201 and 202 branched from the outlet side of the condenser 22. The refrigerated compartment evaporator 23A is installed to cool the inside of the refrigerated compartment 11, and the freezer compartment evaporator 23B is installed to cool the inside of the freezer compartment 12.
(33) The cooling device 100 of the embodiment, as shown in
(34) The refrigerant control unit 3 includes a refrigerant control valve 31 that controls the refrigerant flow rate that flows into the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a control device 32 that controls the corresponding refrigerant control valve 31. The control device 32 is a general or exclusive computer including a central processing unit (CPU), a memory, an input output interface, an analog to digital (AD) converter and the like, and controls the refrigerant control valve 31 by enabling the CPU, peripherals and the like to cooperate with each other according to a control program stored in a predetermined area of the memory.
(35) The refrigerant control valve 31 of the embodiment is a 3-way valve installed at a branching point of the refrigerant branching passages 201 and 202. An input port is connected with a refrigerant tube on a side of the condenser 22, a first output port is connected with a branching tube configuring the refrigerant branching passage 201 on the refrigerated compartment evaporator 23A, and a second output port is connected with a branching tube configuring the refrigerant branching passage 202 on the freezer compartment evaporator 23B. The refrigerant control valve 31 individually controls an opening degree of the first output port and the second output port using a control signal from the control device 32.
(36) Hereinafter, an embodiment of an operation pattern of the refrigerant control valve 31 by the control device 32 will be described with reference to
(37) The control device 32 individually adjusts the refrigerant flow rate that flows into the refrigerated compartment evaporator 23A and the refrigerant flow rate that flows into the freezer compartment evaporator 23B by controlling an opening and closing time of the refrigerant control valve 31 depending on loads of the refrigerated compartment 11 and the freezer compartment 12 or a change in the loads in a simultaneous cooling operation of simultaneously cooling the refrigerated compartment 11 and the freezer compartment 12, thereby adjusting a division ratio of the refrigerants flowing in the respective evaporators.
(38) Specifically, the control device 32 obtains a detected temperature from a temperature sensor 4A installed inside the refrigerated compartment 11 to detect an internal temperature of the refrigerated compartment 11, a detected temperature of the freezer compartment 12 from a temperature sensor 4B installed inside the freezer compartment 12 to detect an internal temperature of the freezer compartment 12, and a detected temperature from an external air temperature sensor 5 installed outside the cooling device 100 to detect an external air temperature.
(39) Also, the control device 32 calculates a load of the refrigerated compartment 11 or a change in the load from the internal temperature of the refrigerator and the external air temperature and simultaneously calculates a load of the freezer compartment 12 or a change in the load from the internal temperature of the refrigerator and the external air temperature, and calculates a time ratio of a fully opened time of the first output port and the second output port of the refrigerant control valve to a fully closed time thereof from the calculated result. The control device 32 outputs a control signal obtained by the calculation to the refrigerant control valve 31 to control the refrigerant control valve 31.
(40) In this case, a switching cycle of the fully opened time and the fully closed time varies from 3 to 200 seconds, and the time ratio of the fully opened time to the fully closed time varies between corresponding switching cycles.
(41) For example, when the fully opened time is referred to as TON and the fully closed time is referred to as TOFF, the period of TON+TOFF may be from 3 to 200 seconds. Also, the time ratio of the fully opened time to the fully closed time is determined by, for example, being appropriately varied based on detected signals from the temperature sensor 4A in the refrigerated compartment 11 and the temperature sensor 4B in the freezer compartment 12.
(42) The control device 32, as shown in
(43) Also, the control device 32, as shown in
Effect of First Embodiment
(44) According to the cooling device 100 configured as above, since the simultaneous cooling operation for simultaneously cooling the refrigerated compartment 11 and the freezer compartment 12 is performed, all evaporators perform the cooling operation, and thus it is difficult for the refrigerant to gather in the corresponding evaporators 23A and 23B. Also, since the opening and closing time of the refrigerant control valve 31 is controlled depending on the loads of the refrigerated compartment 11 and the freezer compartment 12 or a change in the loads when the simultaneous cooling operation is performed, the refrigerant flow rate may be responsively controlled depending on the loads or the change in the loads, and the temperatures of the refrigerated compartment 11 and the freezer compartment 12 may be precisely controlled with an excellent response, thereby impeding the spoiling of foods stored in the refrigerated compartment 11 and the freezer compartment 12 and also reducing power consumption when overheating of the evaporators 23A and 23B is controlled. In addition, when the opening degree of a valve is controlled in the cooling device with a low refrigerant flow rate, it is difficult to control the opening degree of the valve, and thus, in the embedment, the opening and closing time of the refrigerant control valve 31 is controlled to easily and precisely control the refrigerant flow rate.
Modification of the First Embodiment
(45) Also, the present invention is not limited to the first embodiment. For example, in the first embodiment, the cooling device 100 having the refrigerated compartment 11 and the freezer compartment 12 was described but, as shown in
(46) Also, in the first embodiment, the 3-way valve 31 may be installed at the branching point of the three refrigerant branching passages 201 and 202 as the refrigerant control valve but, as shown in
(47) As shown in
Second Embodiment
(48) Hereinafter, a second embodiment of the present invention will be described with reference to the drawings.
(49) A cooling device 100 according to the second embodiment, as shown in
(50) In this case, the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B are respectively installed at two refrigerant branching passages 201 and 202 branched from the outlet side of the condenser 22. The refrigerated compartment evaporator 23A is installed to cool the inside of the refrigerated compartment 11, and the freezer compartment evaporator 23B is installed to cool the inside of the freezer compartment 12. Also, a check valve 6 that prevents the refrigerant from back-flowing is installed at an outlet side of the freezer compartment evaporator 23B.
(51) The cooling device 100 of the embodiment, as shown in
(52) The refrigerant control unit 3 includes a refrigerant control valve 31 that controls the refrigerant flow rate that flows into the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a control device 32 that controls the corresponding refrigerant control valve 31.
(53) The refrigerant control valve 31 of the embodiment, as shown in
(54) Specifically, the refrigerant control valve 31, as shown in
(55) In the refrigerant control valve 31 of the embodiment, an outlet-formed surface (a valve seat, 311x) on which outlets P2a and P3a of the two output ports P2 and P3 are formed is flat. The valve body 312 slidably rotates around a predetermined rotating shaft on an outlet-formed surface 311x to open and close each of the outlets P2a and P3a. The rotating shaft of the valve body 312 is a shaft installed to be equidistant from the two outlets P2a and P3a, and more specifically, is a center point of the two outlets P2a and P3a.
(56) The valve body 312 has a disk shape and has the plurality of communication holes H1 and H2 formed in a circumferential direction with respect to the rotating shaft. In the embodiment, a plurality of first communication holes H1 (5 holes in
(57) Therefore, a combination of a valve opening state in which the refrigerant flows to each of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a valve closing state in which the refrigerant does not flow is determined, and a plurality of opening and closing states different from each other (opening and closing selection modes) are determined. That is, in the embodiment,
(58) (1) a fully closed mode (closed-closed mode) in which the refrigerant does not flow to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B,
(59) (2) a refrigerated compartment-selecting mode (opened-closed mode) in which the refrigerant flows to the refrigerated compartment evaporator 23A but does not flow to the freezer compartment evaporator 23B,
(60) (3) a freezer compartment-selecting mode (closed-opened mode) in which the refrigerant does not flow to the refrigerated compartment evaporator 23A but flows to the freezer compartment evaporator 23B, and
(61) (4) a fully opened mode (opened-opened mode) in which the refrigerant flows to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B.
(62) Further, in the embodiment, the plurality of communication holes H1 corresponding to the outlet P2a of the first output port P2 and the plurality of communication holes H2 corresponding to the outlet P3a of the second output port P3 are formed at the valve body 312 so that the refrigerated compartment-selecting mode (opened-closed mode) and the freezer compartment-selecting mode (closed-opened mode) are alternately switched many times as the valve body 312 rotates during one stroke. That is, the plurality of communication holes H1 and the plurality of communication holes H2 are formed at the valve body 312 as if an opening and closing routine of sequentially switching between the refrigerated compartment-selecting mode (opened-closed mode) to the freezer compartment-selecting mode (closed-opened mode) is repeated as the valve body 312 rotates during one stroke.
(63) Also, the refrigerant control valve 31 includes a gear engaged with a gear part (not shown) formed on the valve body 312 and an actuator, such as a step motor and the like, rotating the corresponding gear 313, and the valve body 312 is rotated by the corresponding actuator through the gear. Also, the actuator is able to rotate the valve body 312 forward or backward. That is, each valve body 312 is reciprocated in a predetermined rotation range by the gear.
(64) Further, as the actuator is controlled by the control signal from the control device 32, the valve body 312 rotates, and the refrigerant control valve 31 switches the opening and closing modes of the outlets P2a and P3a of the two output ports P2 and P3.
(65) The control device 32 is a general or exclusive computer including a CPU, a memory, an input output interface, an AD converter and the like, and controls the refrigerant control valve 31 by enabling the CPU, peripheral devices and the like to cooperate with each other according to a control program stored in a predetermined area of the memory.
(66) Specifically, the control device 32 obtains a detected temperature from a temperature sensor 4A installed in the refrigerated compartment 11 to detect an internal temperature of the corresponding refrigerated compartment 11, a detected temperature from a temperature sensor 4B installed in the freezer compartment 12 to detect an internal temperature of the corresponding freezer compartment 12, and a detected temperature form an external air temperature sensor 5 installed outside the cooling device 100 to detect an external air temperature.
(67) Also, the control device 32 calculates a load of the refrigerated compartment 11 or a change in the load from the internal temperature of the refrigerator and the external air temperature and simultaneously calculates a load of the freezer compartment 12 or a change in the load from the internal temperature of the refrigerator and the external air temperature, and determines the opening and closing modes of the outlet P2a of the first output port P2 and the outlet P3a of the second output port P3 of the refrigerant control valve 31 based on the calculation result. The control device 32 controls the refrigerant control valve 31 by outputting a control signal obtained through the above mentioned calculation to the refrigerant control valve 31.
(68) A control state of a refrigerant flow rate in the refrigerant control unit 3 of the embodiment will be described with reference to
(69) The refrigerant control valve 31 of the embodiment, as shown in
Effect of Second Embodiment
(70) According to the cooling device 100 configured as above, since the refrigerant control valve 31 has the same several opening and closing routines from the refrigerated compartment selecting mode and the freezer compartment selecting mode during an one stroke operation of the valve body 312 and switches between the refrigerated compartment selecting mode and the freezer compartment selecting mode several times during one stroke to reciprocate in the same place, the number of repeated operations is reduced, thereby increasing the durability of the refrigerant control valve 31. Also, the same several opening and closing routines are provided during an one stroke operation of the valve body 312 so that each movement distance between the opening and closing selecting modes may be reduced and the movement time may be reduced, and thus the temperatures of the refrigerated compartment 11 and the freezer compartment 12 are precisely controlled. Particularly, in the embodiment, since the opening and closing routine is repeated several times from the refrigerated compartment selecting mode and the freezer compartment selecting mode as the valve body 312 rotates during one stroke, the switching between the refrigerated compartment selecting mode and the freezer compartment selecting mode of the valve body 312 can be performed with small movement, and the movement time of the valve body 312 may be further reduced, and thus the temperatures of the refrigerated compartment 11 and the freezer compartment 12 can be precisely controlled.
Modification of Second Embodiment
(71) The present invention is not limited to the second embodiment.
(72) For example, in the second embodiment, the refrigerant control valve 31 switches a mode between the refrigerated compartment selecting mode and the freezer compartment selecting mode, but the refrigerant control valve 31 may have a one-side selecting mode in which the refrigerant flows to one of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a both-side selecting mode in which the refrigerant flows to both of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and may have several opening and closing routines from the one-side selecting mode and the both-side selecting mode during an one stroke operation of the valve body 312. Specifically, as shown in
(73) Therefore, the combination of an opened valve state in which the refrigerant flows to each of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a closed valve state in which the refrigerant does not flow is determined, and a plurality of opening and closing states different from each other (opening and closing selection modes) are determined. That is, in the embodiment,
(74) (1) a fully closed mode (closed-closed mode) in which the refrigerant does not flow to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B,
(75) (2) a refrigerated compartment selecting mode (opened-closed mode) that is the one-side selecting mode in which the refrigerant flows to the refrigerated compartment evaporator 23A but does not flow to the freezer compartment evaporator 23B, and
(76) (3) a fully opened mode (opened-opened mode) that is the both-side selecting mode in which the refrigerant flows to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B is determined.
(77) Next, in the refrigerant control valve 31, as shown in
(78) Also, the refrigerant control valve 31 has been a pad type slide valve having the valve body 312 with a disk shape, a half-disk shape or the like, but may be a slide valve having a valve body having other shapes or may be, for example, a spool valve having a plurality of inner passages in which the inlet P1a of the input port P1 and the outlets P2a and P3a of the output port P2 and P3 may individually come into communication.
Third Embodiment
(79) Hereinafter, a third embodiment of the present invention will be described with reference to the drawings.
(80) A cooling device 100 according to the third embodiment, as shown in
(81) In this case, the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B are installed in two refrigerant branching passages 201 and 202 branched from the outlet side of the condenser 22, respectively. The refrigerated compartment evaporator 23A is installed to cool the inside of the refrigerated compartment 11, and the freezer compartment evaporator 23B is installed to cool the inside of the freezer compartment 12. Also, a check valve 6 that prevents a refrigerant from back-flowing is installed on the outlet side of the freezer compartment evaporator 23B.
(82) The cooling device 100 of the embodiment, as shown in
(83) The refrigerant control unit 3 includes a refrigerant control valve 31 that controls the refrigerant flow rate that flows into the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a control device 32 that controls the corresponding refrigerant control valve 31.
(84) The refrigerant control valve 31 of the embodiment, as shown in
(85) Specifically, the refrigerant control valve 31, as shown in
(86) In the refrigerant control valve 31 of the embodiment, an outlet-formed surface 311x on which the outlets P2a and P3a of the two output ports P2 and P3 are formed is flat. Each of the two valve bodies 312a and 312b slidably rotates about each predetermined rotating shaft on the outlet-formed surface 311x to open and close each of the outlets P2a and P3a.
(87) In each of the valve bodies 312a and 312b, the shape of an outline of a part through which the outlets P2a and P3a pass has a curved shape convex toward a rotation direction. Also, the shape of the outline is the shape of a slide surface sliding on the outlet-formed surface 311x when viewed from the rotation direction of the valve bodies 312a and 312b.
(88) In the embodiment, a shape of an outline in the valve body 312a has a curved shape convex toward the rotation direction when the corresponding valve body 312a rotates toward a direction of blocking the outlet P2a. A shape of an outline in the valve body 312b has a curved shape convex toward the rotation direction when the corresponding valve body 312b rotates toward a direction of blocking the outlet P3a. Also, the shapes of the outlines in the valve bodies 312a and 312b are an involute curve and have the same shape.
(89) Also, the refrigerant control valve 31 includes a gear 313 engaged with gear parts 312a1 and 312b1 each formed on the valve bodies 312a and 312b and an actuator (not shown), such as a step motor and the like, rotating the corresponding gear 313, and the two valve bodies 312a and 312b are rotated together by the corresponding actuator through the gear 313. Also, the actuator is able to rotate the valve bodies 312a and 312b forward or backward. That is, each of the valve bodies 312a and 312b is reciprocated in a predetermined rotation range by the gear 313.
(90) As the actuator is controlled by a control signal from the control device 32, the valve bodies 312a and 312b rotate, and thus the control valve 31 controls an opening degree of the outlets P2a and P3a of the two output ports P2 and P3.
(91) The control device 32 is a general or exclusive computer including a CPU, a memory, an input output interface, an AD converter and the like, and controls the refrigerant control valve 31 by enabling the CPU, peripheral devices and the like to cooperate with each other according to a control program stored in a predetermined area of the memory.
(92) Specifically, the control device 32 obtains a detected temperature from a temperature sensor 4A installed in the refrigerated compartment 11 to detect an internal temperature of the corresponding refrigerated compartment 11, a detected temperature from a temperature sensor 4B installed in the freezer compartment 12 to detect an internal temperature of the corresponding freezer compartment 12, and a detected temperature from an external air temperature sensor 5 installed outside the cooling device 100 to detect an external air temperature.
(93) Also, the control device 32 calculates a load of the refrigerated compartment 11 or a change in the load from the internal temperature of refrigerator and the external air temperature and simultaneously calculates a load of the freezer compartment 12 or a change in the load from the internal temperature of refrigerator and the external air temperature, and calculates a ratio of an opening degree of the outlet P2a of the second output port P2 of the control valve 31 to an opening degree of the outlet P3a of the second output port P3 of the control valve 31 based on the calculation result. The control device 32 controls the refrigerant control valve 31 by outputting a control signal obtained through the above mentioned calculation to the refrigerant control valve 31.
(94) A control state of a refrigerant flow rate in the refrigerant control unit 3 of the embodiment will be described with reference to
(95) When each of the valve bodies 312a and 312b is within a range from an initial position to a position of a rotation range of 10% (an area A), the outlet P2a of the first output port P2 is fully opened (an opening degree is 100%) and the outlet P3a of the second output port P3 is fully closed (an opening degree is 0%), and thus a refrigerant flow rate ratio for the refrigerated compartment evaporator becomes 100%, and a refrigerant flow rate ratio for the freezer compartment evaporator becomes 0%. Also, the initial position in the embodiment refers to a predetermined position at which the outlet P2a of the first output port P2 is fully opened and the outlet P3a of the second output port P3 is fully closed.
(96) Also, within a rotation range from 90% to 100% (an area C), the outlet P2a of the first output port P2 is fully closed (the opening degree is 0%), and the outlet P3a of the second output port P3 is fully opened (the opening degree is 100%), and thus the refrigerant flow rate ratio for the refrigerated compartment evaporator becomes 0%, and the refrigerant flow rate ratio for the freezer compartment evaporator becomes 100%. Also, the rotation range of 100% in the embodiment refers to a predetermined position at which the outlet P2a of the first output port P2 is fully closed and the outlet P3a of the second output port P3 is fully opened when the valve bodies rotate from the initial position.
(97) Also, a rotation range from 10% to 90% (an area B) is a range in which both opening degrees of the outlet P2a of the first output port P2 and the outlet P3a of the second output port P3 are adjustable (an adjustable area). In the adjustable area, the opening degree of the outlet P2a of the first output port P2 decreases linearly from 100% to 0%, and the opening degree of the outlet P3a of the second output port P3 increases linearly from 0% to 100%. That is, an opening degree change rate of the outlet P2a of the first output port P2 is regular, and an opening degree change rate of the outlet P3a of the second output port P3 is also regular. Also, the opening degree change rate of the outlet P2a and the opening degree change rate of the outlet P3a are opposite each other.
(98) When the control is performed, a change in the internal temperature of the refrigerated compartment 11 and an inlet temperature and an outlet temperature of the refrigerated compartment evaporator 23A and a change in the internal temperature of the freezer compartment 12 and an inlet temperature and an outlet temperature of the freezer compartment evaporator 23B are shown in
Effect of Third Embodiment
(99) According to the cooling device configured as above, since the refrigerant control unit 3 continuously changes the refrigerant flow rate that flows to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B at the same time, a combination pattern of the flow rate ratios may be increased. Therefore, since the evaporation temperature in the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B may each be arbitrarily adjusted, the flow rate may be precisely controlled depending on the loads of the refrigerated compartment 11 and the freezer compartment 12, thereby increasing the cooling efficiency of the compressor 21 and reducing power consumption.
Modification of Third Embodiment
(100) The present invention is not limited to the third embodiment.
(101) For example, in the third embedment, the rotation range from 0% to 10% refers to the fully opened area (or the fully closed area), the rotation range from 10% to 90% refers to the adjustable area, and the rotation range from 90% to 100% refers to the fully closed area (or the fully opened area), but the rotation range is not limited thereto. The rotation range that refers to the adjustable area is not limited to the above range and may be arbitrarily set to, for example, the range from 20% to 80%. Also, besides the fully opened area, the adjustable area, and the fully closed area, a predetermined opening degree area may be included. Also, like this, the shape of the outline of a portion passing through the outlets P2a and P3a in the valve bodies 312a and 312b is set to a specific shape to be divided into each of the areas according to the rotation range.
(102) Also, the opening degree change rates of the outlets P2a and P3a of the output ports P2 and P3 in the adjustable area include a plurality of change rates. For example, as shown in
(103) A change in the internal temperature of the refrigerated compartment 11 and the inlet temperature and the outlet temperature of the refrigerated compartment evaporator, and a change in the internal temperature of the freezer compartment 12 and the inlet temperature and the outlet temperature of the freezer compartment evaporator according to the refrigerant control unit 3 configured as above are shown in
(104) Also, as shown in
(105) Here, since the temperature (the pressure) of the evaporator is changed when the refrigerated compartment load is changed, the refrigerant flow rates may not be equal to each other even with the same opening degree. In this case, as shown in
(106) Also, in the embodiment, the shapes of outlines of the portions that pass through the outlets P2a and P3a in each valve body 312 have a curved shape, but the shapes are not limited thereto. The shape may be straight or curved, or a combination shape thereof.
Fourth Embodiment
(107) The fourth embodiment of the present invention will be described with reference to the drawings.
(108) A cooling device 100 according to the fourth embodiment, as shown in
(109) In this case, the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B are installed in two refrigerant branching passages 201 and 202 branched from the outlet side of the condenser 22, respectively. The refrigerated compartment evaporator 23A is installed to cool the inside of the refrigerated compartment 11, and the freezer compartment evaporator 23B is installed to cool the inside of the freezer compartment 12.
(110) The cooling device 100 of the embodiment, as shown in
(111) The refrigerant control unit 3 includes a refrigerant control valve 31 controlling the refrigerant flow rate that flows to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a control device 32 controlling the refrigerant control valve 31. Also, the control device 32 is a general or exclusive computer including a CPU, a memory, an input output interface, an AD converter and the like, and controls the refrigerant control valve 31 by enabling the CPU, peripheral devices, and the like to cooperate with each other according to a control program stored in a predetermined area of the memory.
(112) The refrigerant control valve 31 of the embodiment is a 3-way valve installed at a branching point of the refrigerant branching passages 201 and 202. An input port is connected with a refrigerant tube on the side of the condenser 22, a first output port is connected with a branching tube configuring the refrigerant branching passage 201 on the side of the refrigerated compartment evaporator 23A, and a second output port is connected with a branching tube configuring the refrigerant branching passage 202 on the side of the freezer compartment evaporator 23B. The refrigerant control valve 31 individually controls the opening and closing of the first output port and the second output port using a control signal from the control device 32.
(113) Hereinafter, an embodiment of an opening and closing operation pattern of the refrigerant control valve 31 according to the control device 32 will be described with reference to
(114) The control device 32 controls the refrigerant control valve 31 by sequentially performing a refrigerated compartment cooling operation of cooling the refrigerated compartment 11 and a freezer compartment cooling operation of cooling the freezer compartment 12, thereby selectively switching the evaporator that supplies a refrigerant between the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B. Also, in the embodiment, a simultaneous stop time period in which the refrigerant is not supplied to both sides of the evaporators 23A and 23B between the refrigerated compartment cooling operation and the freezer compartment cooling operation is set.
(115) Specifically, the control device 32 intermittently supplies the refrigerant by turning the refrigerant control valve 31 ON/OFF after switching between evaporators supplying the refrigerant (when the refrigerated compartment cooling operation or the freezer compartment cooling operation is performed). For example, after the evaporator supplying the refrigerant is switched into the refrigerated compartment evaporator 23A, the refrigerant control valve 31 is turned ON/OFF to intermittently supply the refrigerant to the refrigerated compartment evaporator 23A. Also, after the evaporator supplying the refrigerant is switched into the freezer compartment evaporator 23B, the refrigerant control valve 31 is turned ON/OFF to intermittently supply the refrigerant to the corresponding freezer compartment evaporator 23B.
(116) Here, the control device 32 performs duty control on the refrigerant control valve 31 and sets a cycle of the duty control from 3 to 200 seconds. Also, the control device 32 sets a time so that an ON-time of the refrigerant control valve 31 is longer than an OFF-time thereof in the duty control. The ON-time is a refrigerant supply time in which the refrigerant is supplied to the evaporator, and the OFF-time is a refrigerant collecting time in which the refrigerant (especially liquid refrigerant) is collected from the evaporator. Because of this, the refrigerant is certainly collected from the evaporator by setting the OFF-time to be longer than the ON-time. Also, the control device 32 sets a duty ratio (a time ratio) to control overheating by stabilizing a difference between an inlet temperature of the evaporator and an outlet temperature thereof between, for example, 0 to 10 C. Also, a cycle and the duty ratio in the duty control when the refrigerant is supplied to the refrigerated compartment evaporator 23A are the same as or different from a cycle and a duty ratio in the duty control when the refrigerant is supplied to the freezer compartment evaporator 23B.
(117) According to the cooling device 100 configured above, after the evaporator supplying the refrigerant is switched to any one side of the refrigerated compartment evaporator 23A or the freezer compartment evaporator 23B, the refrigerant is intermittently supplied by turning the refrigerant control valve 31 ON/OFF, thereby reducing a pressure loss generated by a liquid refrigerant in any one side of the corresponding refrigerated compartment evaporator 23A or the freezer compartment evaporator 23B, and suppressing an increase in the evaporator temperature. Therefore, it is possible to prevent heat exchange performance of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B from being degraded, prevent cooling efficiency from being degrading, and perform an energy saving operation. Also, the cooling time of the cooling chamber becomes appropriate, and the temperature quality of the cooling chamber is increased. Also, the possibility of liquid back-flowing to the compressor is reduced, and the durability of the compressor is improved.
(118) Also, when the control device 32 performs duty control on the refrigerant control valve 31, the ON-time in the refrigerant control valve 31 is set to be longer than the OFF-time, and thus the liquid refrigerant may be certainly collected from the evaporator supplying the refrigerant.
Modification of Fourth Embodiment
(119) The present invention is not limited to the fourth embodiment.
(120) For example, as shown in
(121) Therefore, while frost is removed from the one side of the evaporators 23A and 23B by the defrosters 4A and 4B, the refrigerant control unit 3 intermittently supplies the refrigerant to an evaporator from which the frost is not removed by turning the refrigerant control valve 31 ON/OFF, thereby reducing a pressure loss generated by a liquid refrigerant in the corresponding evaporators 23A and 23B and suppressing an increase in the evaporator temperature. Therefore, the heat exchange performance of the evaporators 23A and 23B can be prevent from being degraded and an energy saving operation can be performed.
(122) Also, the control device 32 is installed outside the cooling device 100 to obtain a detected temperature from an external air temperature sensor detecting an external air temperature (an ambient temperature) so that the time ratio (the duty ratio) varies between the ON time and the OFF time of the refrigerant control valve 31 depending on the ambient temperature.
(123) Hereinabove, the present invention is not limited to each embodiment, and configurations described in each embodiment may be combined and variously modified without departing from the spirit and the scope of the present invention.