Device for adjusting adjustment valve in carburetor
10202943 ยท 2019-02-12
Assignee
Inventors
Cpc classification
F02M9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An adjustment device for a carburetor adjustment valve includes a limit cap and a sleeve to prevent over-operation and destruction. The limit cap having first and second projecting parts formed in the insertion hole. The first projecting part engages a first groove on the shaft part of the adjustment valve to hold the limit cap in a first position where the limit cap and adjustment valve rotate freely relative to the sleeve. The second projecting part holds the limit cap in a second position pushed in from the first position where the adjustment valve having a limited range of rotation. The limit cap has an outer circumferential locking part formed on the outer circumference and the sleeve has an inner circumferential locking part formed on its inner circumference. In the second position, the inner circumferential locking part locks the outer circumferential locking part and prevents rotation of the limit cap.
Claims
1. An adjustment device for an adjustment valve in a carburetor, wherein the adjustment valve is screwed into an adjustment hole which communicates with a fuel path formed in a main carburetor body and which adjusts an effective area of the fuel path by being moved in the axial direction by rotating a shaft part by a tool insertion groove formed in a head part of the adjustment valve, the adjust device comprising: a tubular limit cap having an insertion hole in the center of a tip surface to rotatably insert the adjustment valve, flange-shaped protruding pieces in the insertion hole that engage grooves formed in the shaft of the adjustment valve and which limit the adjustment valve to a specific range of rotation, and an outer circumferential locking part having a knurl which extends in the longitudinal direction on an outer circumferential surface, and a sleeve placed around the adjustment hole in the main carburetor body, wherein the adjustment valve and the limit cap are inserted in the sleeve and are moveable in the axial direction, wherein the sleeve includes an inner circumferential locking part comprising a knurl that extends in the longitudinal direction, the inner circumferential locking part locks with the outer circumferential locking part of the limit cap on the bottom of the inner circumferential surface; wherein the grooves of the adjustment valve includes two engaging grooves, a first engaging groove and a second engaging groove, which are formed specific axial positions along the length from the base end of the shaft to its tip end; the protruding pieces are formed in the insertion hole of the limit cap and comprise a first protruding piece which engages with the first engaging groove and keeps the limit cap in a first step position in which the outer circumferential locking part does not lock with the inner circumferential locking part of the sleeve leaving the limit cap to rotate freely in the circumferential direction, and a second protruding piece which engages with the second engaging groove when the limit cap is pushed down from the said first step position and holds it in the second step position, in which the outer circumferential locking part of the limit cap locks with the inner circumferential locking part of the sleeve, limiting the range of rotation of the adjustment valve in the insertion hole to a predetermined range.
2. The adjustment device in accordance with claim 1, wherein the inserted part of the adjustment valve inserted into the insertion hole has a semicircular rod shape which has an arc-shaped horizontal cross section; the insertion hole formed in said limit cap comprises an arc-shaped insertion hole part, into which the inserted part of the adjustment valve is inserted coaxially, and an arc-shaped movement hole part which is connected and coaxial with the insertion hole part, and has the same diameter; the first protruding piece, which engages with the first engaging groove formed in said adjustment valve, protrudes into the arc-shaped insertion hole part, and the second protruding piece, which engages with the second engaging groove formed in the adjustment valve, protrudes into the arc-shaped part of the movement hole part; and stoppers which can limit the range of rotation of the adjustment valve are formed in one or both ends of said insertion hole part and movement hole part.
3. The adjustment device in accordance with claim 1, wherein the part of the adjustment valve inserted into the limit cap, from the head of the adjustment valve to the second engaging groove, presents a horizontal cross section in the axial direction, with an approximately oval-shaped horizontal cross section with arcs formed on both ends in the horizontal direction and with a diameter which is approximately equal to the diameter of the insertion hole formed in the tip surface of the limit cap; the limit cap presents an oval insertion hole which is coaxial with and has the same shape as the oval shaped of the horizontal cross section of the adjustment valve formed in the axial direction; the horizontal cross section of the adjustment valve is formed by a first protruding piece with a protruding shape which engages with the first engaging groove in order to temporarily fix the limit cap by inserting the adjustment valve and prevent it from dropping off and which protrudes into the arc-shaped parts on both sides of the insertion hole, and a second protruding piece which engages with a pair of second engaging grooves which are disposed in symmetrical positions which make oval insertion holes which engage with the second engaging grooves of said adjustment valve; and stoppers are formed on the back side of said second engaging and protruding piece.
4. The adjustment device in accordance with claim 1, wherein the first and second protruding pieces formed in the limit cap are formed in axial positions which are close to each other, and the said first and second engaging and protruding pieces engage with the second engaging groove in the second step position and exhibit a restraining effect.
5. The adjustment device in accordance with claim 2, wherein the first and second protruding pieces formed in the limit cap are formed in axial positions which are close to each other, and the said first and second engaging and protruding pieces engage with the second engaging groove in the second step position and exhibit a restraining effect.
6. The adjustment device in accordance with claim 3, wherein the first and second protruding pieces formed in the limit cap are formed in axial positions which are close to each other, and the said first and second engaging and protruding pieces engage with the second engaging groove in the second step position and exhibit a restraining effect.
7. The adjustment device in accordance with claim 1, wherein the adjustment valve is at least one of a high-speed side adjustment valve and a low-speed side adjustment valve, which are screwed into a high-speed side adjustment hole and a low-speed side adjustment hole which communicate with the high-speed side fuel flow path and the low-speed side fuel flow path formed in said main carburetor body and are placed near each other in said main carburetor body.
8. The adjustment device in accordance with claim 2, wherein the adjustment valve is at least one of a high-speed side adjustment valve and a low-speed side adjustment valve, which are screwed into a high-speed side adjustment hole and a low-speed side adjustment hole which communicate with the high-speed side fuel flow path and the low-speed side fuel flow path formed in said main carburetor body and are placed near each other in said main carburetor body.
9. The adjustment device in accordance with claim 3, wherein the adjustment valve is at least one of a high-speed side adjustment valve and a low-speed side adjustment valve, which are screwed into a high-speed side adjustment hole and a low-speed side adjustment hole which communicate with the high-speed side fuel flow path and the low-speed side fuel flow path formed in said main carburetor body and are placed near each other in said main carburetor body.
10. The adjustment device in accordance with claim 4, wherein the adjustment valve is at least one of a high-speed side adjustment valve and a low-speed side adjustment valve, which are screwed into a high-speed side adjustment hole and a low-speed side adjustment hole which communicate with the high-speed side fuel flow path and the low-speed side fuel flow path formed in said main carburetor body and are placed near each other in said main carburetor body.
11. The adjustment device in accordance with claim 5, wherein the adjustment valve is at least one of a high-speed side adjustment valve and a low-speed side adjustment valve, which are screwed into a high-speed side adjustment hole and a low-speed side adjustment hole which communicate with the high-speed side fuel flow path and the low-speed side fuel flow path formed in said main carburetor body and are placed near each other in said main carburetor body.
12. The adjustment device in accordance with claim 6, wherein the adjustment valve is at least one of a high-speed side adjustment valve and a low-speed side adjustment valve, which are screwed into a high-speed side adjustment hole and a low-speed side adjustment hole which communicate with the high-speed side fuel flow path and the low-speed side fuel flow path formed in said main carburetor body and are placed near each other in said main carburetor body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The details of the example embodiments, including structure and operation, may be gleaned in part by study of the accompanying figures, in which like reference numerals refer to like parts. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles. Moreover, all illustrations are intended to convey concepts, where relative sizes, shapes and other detailed attributes may be illustrated schematically rather than literally or precisely.
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(16) It should be noted that the figures are not necessarily drawn to scale and that elements of similar structures or functions are generally represented by like reference numerals for illustrative purposes throughout the figures.
DESCRIPTION OF THE PREFERRED EMBODIMENT
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(19) Furthermore, although the high-speed side adjustment valve 4 and the low-speed side adjustment valve 5 differ in the axial lengths of some of their constituent elements, they are the same in function and the high-speed side limit cap 6 and the low-speed side limit cap 7 have the same parts; therefore, this embodiment can be used in the same way in both the high-speed side adjustment valve 4 and the low-speed side adjustment valve 5, and the explanation below will deal with the high-speed side adjustment valve 4 and the high-speed side limit cap 6.
(20) The adjustment device of the adjustment valve 4 in this working embodiment is constituted primarily by the aforementioned adjustment valve 4; a tubular limit cap 6 of the aforementioned adjustment valve 4, which has a tip side and an insertion hole 61 in the center of its tip side and which includes a knurl which extends longitudinally on its circumferential surface and which forms an outer circumference locking part 62; and a sleeve 8, which is placed surrounding the adjustment hole 3 in the aforementioned main carburetor body 2. The aforementioned adjustment valve 4 and the limit cap 6 are inserted movably in the axial direction in the sleeve 8. An inner circumference locking part 81 is formed on the lower part of the inner circumference side and includes a knurl which extends in the longitudinal direction and locks the outer circumference locking part 62 of the aforementioned limit cap 6.
(21) To explain this in more detail, as shown in
(22) On the other hand, as shown in
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(24) In this working embodiment, at this time, since the protruding width of the second engaging and protruding piece 64 which was formed in the arc-shaped movement hole part 612, connected to the aforementioned insertion hole part 611, is formed more widely that the protruding width of the first engaging and protruding piece 63 which was formed in the aforementioned arc-shaped insertion hole part 611, this second engaging and protruding piece 64 becomes a stopper on one rotating side, the stopper 65 becomes a stopper on the other rotating side, and the adjustment valve 4 and the limit cap 6, which is free to rotate, rotate as one. Therefore, the manufacturer holds the limit cap 6 at an axial position at which the aforementioned outer circumference locking part 62 does not lock with the inner circumference locking part 81 of the aforementioned sleeve 8, and in this way the aforementioned limit cap 6 is held in the first step position, in which it freely rotates in the circumferential direction without dropping out of the adjustment valve 4, and the adjustment valve 4 is adjusted within a specific adjustment range.
(25) Moreover, as shown next in
(26) In this embodiment, at this time, since the first engaging and protruding piece 63 formed in the insertion hole part 611 of the aforementioned limit cap 6 and the second engaging and protruding piece 64 formed in the movement hole part 612 are formed at almost the same axial position, and the protruding width of the first engaging and protruding piece 63 is formed more narrowly than the second engaging and protruding piece 64, the limit cap 6, which is in the aforementioned first step position, is pushed in until the first engaging and protruding piece 63 engages with the second engaging groove 44 of the adjustment valve. Due to this fact, not only can it be disposed in the second step position, shown in
(27) In the state of this second step position, the shaft 41 of the adjustment valve 4, with a semicircular cross section, is inserted into the 270 arc-shaped insertion hole 61 which is formed by connecting the flat side of the limit cap 6 with the insertion hole part 611 and the movement hole part 612. The adjustment valve 4 can be rotated and adjusted in a 90 range by the user as shown in the drawings, which show the initial state of
(28) Moreover, by changing the positions of the second engaging and protruding piece 64, which engages with the second engaging groove 44 of the adjustment valve 4, and the stopper 65, the adjustment valve 4 is placed in a state in which it can only be rotated in the direction in which the fuel flow quantity is decreased (
(29) Furthermore, the materials forming the aforementioned limit cap tend not to be limited; for example, they can be selected at will from metals, plastics, or other materials.
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(31) The main carburetor body 2 and the sleeve 8 in this working embodiment are the same as those of the desirable working embodiment shown in
(32) The aforementioned adjustment valve 4 in this working embodiment has a tool insertion groove 42 formed in the head of the shaft 41; a first engaging groove 43 for preventing the aforementioned limit cap 6 from dropping off, which engages the first engaging and protruding piece 63 of the aforementioned limit cap 6 is formed on the tip end side at the other end from the aforementioned head part; a second engaging groove 44, formed on the tip end side of the aforementioned first engaging groove 43; a screw part 45 which screws into the adjustment hole 3 of the aforementioned main carburetor body 2, which is formed on the tip end side from the aforementioned second engaging groove 44, and which connects them so that they can move in the axial direction; a seal part 46 which is formed on the tip end side from the aforementioned screw part 45 and prevents the fuel from accidently flowing outside from the aforementioned adjustment hole 3; and a needle part 47 which is formed at the tip end for increasing and decreasing the effective area of the fuel flow path and adjusting the fuel flow quantity.
(33) Above all, the horizontal cross section in the axial direction of the part which is inserted into the limit cap 6, from the head of the aforementioned adjustment valve 4 to the second engaging groove 44, presents an approximately oval shape in its horizontal cross section in which arcs approximately equal to the diameter of the insertion hole 61 which is formed on the top surface of the limit cap 6 are formed on both ends in the horizontal direction.
(34) Moreover, as shown in
(35) Moreover, the insertion hole 61 of the limit cap 6 is formed by the second engaging and protruding pieces 64, 64 which engage with a pair of second engaging grooves 44, 44 disposed in symmetrical positions and form an oval-shaped insertion hole 61 which engages with the second engaging groove 44 of the aforementioned adjustment valve 4, and two block-shaped stoppers 65, 65 are placed on the back sides of the aforementioned second engaging and protruding pieces 64, 64.
(36) In this kind of working embodiment, the limit cap 6 is first pushed in until the first engaging and protruding pieces 63, 63 which are formed in arc shapes are pressed and engage with the first engaging grooves 43, 43 which were formed in the shaft 41 of the adjustment valve 4 in the insertion hole 61 of the aforementioned adjustment valve 4. The limit cap 6 is kept in the first step position, an axial position at which the aforementioned outer circumference locking part 62 does not lock with the inner circumference locking part 81 of the aforementioned sleeve 8 and it is made able to rotate freely in the circumferential direction.
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(38) In this working embodiment, at this time, since the protruding width of the first engaging and protruding piece 63 which is formed in the arc-shaped part of the aforementioned insertion hole 61 is formed more widely than the protruding widths of the second engaging and protruding pieces 64, 64, these second engaging and protruding pieces 64, 64 become stoppers on both rotating sides and the adjustment valve 4 and the limit cap 6 which rotates freely rotate as one. Therefore, the manufacturer keeps the limit cap 6 at the axial position at which the aforementioned outer circumference locking part 62 does not lock with the inner circumference locking part 81 of the aforementioned sleeve 8, so that the aforementioned limit cap 6 is held in the first step position, at which it can rotate freely in the circumferential direction without dropping from the adjustment valve 4, and the adjustment valve 4 is adjusted in a specific adjustment range.
(39) Moreover, after it is adjusted in the specific adjustment range, the limit cap 6 is pushed down from the aforementioned first step position; the first engaging and protruding pieces 63, 63 formed in the insertion hole 61 of the limit cap 6 are made to escape from the first engaging groove 43 of the aforementioned adjustment valve 4, and when the adjustment valve 4 has been rotated, the second engaging and protruding pieces 64, 64 which form the aforementioned insertion hole 61 can engage the second engaging groove 44. It is put into the second step position, an axial position at which the outer circumference locking part 62 of the limit cap 6 is locked to the inner circumference locking part 81 of the sleeve 8 and rotation is prevented, and the device is shipped.
(40) In this working embodiment, the first engaging and protruding piece 63 and the second engaging and protruding piece 64 which were formed in the insertion hole 61 of the aforementioned limit cap 6 are formed at almost the same axial position, and the protruding width of the first engaging and protruding piece 63 is formed narrower than that of the second engaging and protruding piece 64. Therefore, by pushing the limit cap 1 into the aforementioned first step position until the first engaging and protruding piece 63 engages with the second engaging groove 44 of the adjustment valve 4, not only can it be disposed in the second step position, but a restraining effect is exhibited. Therefore, it is extremely difficult for the user to easily remove the limit cap 6.
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(42) In this working embodiment, when the aforementioned adjustment valve 4 is rotated in the circumferential direction in the second step position into which the limit cap 6 was pressed, the aforementioned adjustment valve 4 touches the block-shaped stoppers 65, formed in the aforementioned limit cap 6; therefore, the rotation of the aforementioned adjustment valve 4 is limited to a 90 range of rotation.
(43) According to this embodiment, there is the advantage that, unlike the adjustment valve in the working embodiment that was shown in
(44) Furthermore, in this working embodiment, a pair of arc-shaped cut-out parts 66, 66 are placed opposite each other so that the axial part 41 of the second engaging groove 44 of the aforementioned adjustment valve 4 is inserted in the center of the straight-line part of the aforementioned oval insertion hole 61, and a smooth rotation is made possible, without obstruction, when the adjustment valve 4 is rotated coaxially with the insertion hole 61 in the second step position.
(45) As mentioned above, by means of this embodiment, in a carburetor suitable for feeding fuel to a general-purpose engine which has an adjustment valve for the quantity of fuel flow and a means for controlling this adjustment valve, the generation of additional parts is avoided, the assembly procedure is not greatly changed from the prior art, and removal of the aforementioned cap which is placed in the aforementioned sleeve by the user's intentional vandalism can be made very difficult in the working embodiments.
DESCRIPTION OF THE REFERENCE NUMERALS
(46) 1 Carburetor 2 Main carburetor body 3 Adjustment hole 4 Adjustment valve 5 Adjustment valve 6 Limit cap 7 Limit cap 8 Sleeve 41 Shaft 42 Tool insertion groove 43 First engaging groove 44 Second engaging groove 45 Screw part 46 Seal part 47 Needle part 53 First engaging groove 54 Second engaging groove 61 Insertion hole 62 Outer circumference locking part 63 First engaging and protruding piece 64 Second engaging and protruding piece 65 Stopper 66 Cut-out part 81 Inner circumference locking part 611 Insertion hole part 612 Movement hole part
(47) In the foregoing specification, all features, elements, components, functions, and steps described with respect to any embodiment provided herein are intended to be freely combinable and substitutable with those from any other embodiment. If a certain feature, element, component, function, or step is described with respect to only one embodiment, then it should be understood that that feature, element, component, function, or step can be used with every other embodiment described herein unless explicitly stated otherwise. This paragraph therefore serves as antecedent basis and written support for the introduction of claims, at any time, that combine features, elements, components, functions, and steps from different embodiments, or that substitute features, elements, components, functions, and steps from one embodiment with those of another, even if the following description does not explicitly state, in a particular instance, that such combinations or substitutions are possible. Express recitation of every possible combination and substitution is overly burdensome, especially given that the permissibility of each and every such combination and substitution will be readily recognized by those of ordinary skill in the art upon reading this description.
(48) In many instances entities are described herein as being coupled to other entities. It should be understood that the terms coupled and connected (or any of their forms) are used interchangeably herein and, in both cases, are generic to the direct coupling of two entities (without any non-negligible intervening entities) and the indirect coupling of two entities (with one or more non-negligible intervening entities). Where entities are shown as being directly coupled together, or described as coupled together without description of any intervening entity, it should be understood that those entities can be indirectly coupled together as well unless the context clearly dictates otherwise.
(49) While the above is a complete description of exemplary specific embodiments, additional embodiments are also possible. Thus, the above description should not be taken as limiting the scope of the invention, which is defined by the appended claims along with their full scope of equivalents.