Apparatus and method for guying, in the air assembly, and restoration of a lattice boom

Abstract

The present apparatus relates to an apparatus for the guying of a lattice boom of a crane, in particular of a mobile crane, comprising a frame and two connection elements connected thereto, wherein the frame has first attachment means for a releasable connection of the apparatus to a guying of the crane and wherein the connection elements have two attachment means for a releasable fastening of the apparatus to the boom. In accordance with the invention, the apparatus can be assembled at the boom for assembly thereat and can be removed again after the boom has been assembled. The present invention further relates to a respective method for the in the air assembly and for the restoring to the original state and the guying of a lattice boom by means of the apparatus in accordance with the invention.

Claims

1. An apparatus for guying a lattice boom of a crane comprising at least two lattice pieces, said apparatus being attachable thereto for an assembly of the lattice boom and being able to be removed again after the assembly of the lattice boom has taken place, comprising a frame and at least two connection elements fastened thereto, with the frame having first attachment means for a releasable connection of the apparatus to a guying of the crane and with the at least two connection elements having second attachment means for a releasable fastening of the apparatus to the lattice boom.

2. The apparatus in accordance with claim 1, wherein the frame is of a trapezoidal structure.

3. The apparatus in accordance with claim 2, wherein the first attachment means are fastened to a short side of the frame and the connection elements being fastened to a long side of the frame.

4. The apparatus in accordance with claim 1, wherein the at least two connection elements are rods or ropes.

5. The apparatus in accordance with claim 1, wherein the at least two connection elements are pivotably fastened to the frame within a common plane.

6. The apparatus in accordance with claim 5, wherein the connection elements are fastened respectively via a cruciform lug having two pivot axes arranged perpendicular to one another.

7. The apparatus in accordance with claim 1, wherein the frame has third attachment means for the fastening of the apparatus to an auxiliary crane.

8. The apparatus in accordance with claim 1, wherein the second attachment means are formed as reception holes that can be placed from outside onto connection pins at connection points of the at least two lattice pieces.

9. The apparatus in accordance with claim 8, wherein at least two special pins are provided that can be used to pin the at least two lattice pieces in connection means of the lattice pieces, with the special pins projecting laterally beyond the lattice pieces that the reception holes of the connection elements can be placed on from the outside.

10. The apparatus in accordance with claim 1, wherein the connection elements are respectively fastenable at at least two different positions at the frame so that a distance of the connection elements from one another is variable.

11. A method for an in the air assembly of a lattice boom of a crane, the method comprising: a) connecting at least two lattice pieces of the lattice boom to the crane and supporting the lattice boom on the ground; b) positioning an apparatus for guying the lattice boom of the crane at a connection point of the at least two lattice pieces; c) fastening the apparatus to the lattice boom via a second attachment means of at least two connection elements; d) connecting a guying of the crane to a first attachment means of the apparatus; e) raising the lattice boom by means of the guying, with the apparatus being part of the guying; f) installing at least one further component to the guyed boom; g) supporting the lattice boom; h) dismantling the apparatus from the guying and the lattice boom; and i) fastening the guying and/or a further guying to the lattice boom and raising the lattice boom.

12. The method in accordance with claim 11, wherein a) takes place while using two special pins to pin the at least two lattice pieces in connection means of the at least two lattice pieces, with the two special pins projecting laterally beyond the lattice pieces that reception holes of the connection elements can be placed on from outside.

13. The method in accordance with claim 12, wherein the lattice pieces have upper and lower connection means of which the upper connection means are pinned to one another by the special pins and the lower connection means are not pinned to one another.

14. The method in accordance with claim 11, wherein after step e), the at least two lattice pieces are pinned to one another.

15. The method in accordance with claim 11, wherein the apparatus is placed on one of the two lattice pieces before the connection to the guying of the crane.

16. The method in accordance with claim 11, wherein the guying is a derrick guying, an A frame guying or an SA frame guying.

17. The method in accordance with claim 11, wherein positioning the apparatus at the connection point of the two lattice pieces is by means of an auxiliary crane, wherein the at least one further component is a lattice piece and/or a boom head, and wherein supporting the boom includes supporting the boom on a frame, the method further comprising releasing the connection to the auxiliary crane.

18. A method for restoring to an original state and guying a lattice boom of a crane, the method comprising: a) placing down the lattice boom and dismantling a component of the lattice boom; b) positioning an apparatus for guying the lattice boom of the crane at a connection point of two lattice pieces of the lattice boom; c) fastening the apparatus to the lattice boom via a second attachment means of connection elements; d) connecting a guying of the crane to a first attachment means of the apparatus; and e) raising the lattice boom by means of the guying and guying the lattice boom, with the apparatus being part of the guying.

19. The method in accordance with claim 18, wherein the at least two lattice pieces of the lattice boom are pinned by means of two special pins at which the apparatus is fastened via the two attachment means of the connection elements, the two special pins to pin the two lattice pieces in connection means of the lattice pieces, with the special pins projecting laterally beyond the lattice pieces that the reception holes of the connection elements can be placed on from the outside.

20. The method in accordance with claim 18, wherein placing down the lattice boom includes placing down the lattice boom on a placement frame, wherein dismantling a component of the lattice boom includes dismantling the boom head, and wherein positioning the apparatus at the connection point of the two lattice pieces of the boom is by means of an auxiliary crane, the method further comprising releasing the connection to the auxiliary crane.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) Further features, details, and advantages of the invention result from the embodiments explained in the following with reference to the Figures. There are shown:

(2) FIG. 1: an example of a special lattice piece known from the prior art in a perspective view;

(3) FIG. 2: an example of a standard lattice piece in a perspective view;

(4) FIG. 3: an embodiment of the apparatus in accordance with the invention in a perspective view;

(5) FIG. 4: two frontal views of the apparatus in accordance with the invention on assembly at two lattice pieces of different sizes;

(6) FIG. 5: a detail of the pinning of two lattice pieces by means of the special pin in accordance with the invention;

(7) FIG. 6: the detail in accordance with FIG. 5 after assembly of the second attachment means of the apparatus in accordance with Figure; and

(8) FIGS. 7-13: a plurality of side views of a crawler crane during different steps of the in the air assembly of the lattice boom in accordance with the method in accordance with the invention.

DETAILED DESCRIPTION

(9) An example of a special lattice piece 100 is shown in FIG. 1 in a perspective view such as is used in the prior art for the temporary guying of lattice booms of mobile cranes, in particular crawler cranes. This illustration was already initially explained so that repeat statements are dispensed with at this point.

(10) FIG. 2 shows a standard lattice piece 3 (only called a “lattice piece” in the following) for the lattice boom or lattice mast boom 2 of a crawler crane 1. The fully equipped boom 2 is assembled from a plurality of such lattice pieces 3 that are pinned by an articulated piece connected to a rotatable superstructure of the crane 1. The boom 2 is in particular guyed via a boom head arranged at its end.

(11) The lattice piece 3 has a parallelepiped-shaped geometry, with the longitudinal edges being formed by four corner bars 5 at whose ends connection means 4 are arranged for pinning to other lattice pieces 3, to an articulated piece, and/or to a boom head. The connection means 4 are configured as connection forks having a central bore and are placed into one another and pinned by a pin for the connection. Adjacent corner bars 5 are connected to one another via diagonal struts and unstrained members. Guying rods 6 are fastened to the upper side of the lattice pieces 3 and are connected to a guying 7 of the crane 1 and released from the lattice paces 3 after the assembling or in the air assembly of the boom 2 to form the final guying of the boom 2. The guying rods 6 of the differently connected lattice pieces 3 are pinned to one other beforehand for this purpose.

(12) FIG. 3 shows an embodiment of the apparatus 10 in accordance with the invention, that can also be called an in the air assembly unit, in a perspective view. The assembly 10 has a flat, trapezoidal frame 12 at whose long side two connection elements 14 formed as rods (called connecting rods in the following) are fastened by respective cruciform lugs 13. The cruciform lugs 13 each comprise two pivot axes that are spaced apart from one another, that are oriented perpendicular to one another, and that enable an independent pivoting of the connecting rods 14 both in a common plane (that is toward or away from one another) and in a plane perpendicular thereto.

(13) The trapezoidal frame 12 has two attachment means 16 at the short side to which a guying 7 of the crane 1 can be pinned. It is here in particular a derrick guying 7 or SA frame guying 7 of the crane 1. The distance of the first attachment means 16 ideally corresponds to the distance of the derrick guying 7 or SA frame guying 7. In addition third attachment means 20 are arranged at the short side of the frame 12 via which the apparatus 10 can be connected to an auxiliary crane 50, for example via a chain, a rope, or another suspension means at a hook of the auxiliary crane. The third attachment means 20 are arranged between the first attachment means 16 and thus have a smaller distance from one another than the first attachment means 16.

(14) Two diagonal struts that connect the ends of short side to the center of the long side furthermore extend between the short side and the long side of the frame 12. Four holders 21 for four special pins 22 and the associated securing means 24, 30, which will be looked at in more detail further below, are located at these diagonal struts that act in a reinforcing and stiffening manner. The frame 12 furthermore has a plurality of feet 11 via which the apparatus 10 can be supported on the placing onto a lattice piece 3.

(15) At the ends of the connecting rods 14 remote from the frame 12, they merge into two attachment means 18 that are formed as mutually facing reception holes 18. The reception holes 18 are dimensioned such that they can receive the connection pins used to pin two lattice pieces 3. The apparatus in accordance with the invention can be releasably fastened to the boom 2 via the reception holes 18. For this purpose, the typically used standard pins are replaced on the pinning of two lattice pieces 3 at the upper connection forks 4 with extended special pins 22 that have the same diameter, but a greater length and that project laterally outwardly at the connection points of the lattice pieces 3. The apparatus 10 is attached to these points via the connecting rods 14.

(16) FIG. 4 shows two frontal views of the apparatus 10 in accordance with the invention 10 on the assembly of two lattice pieces 3 of different widths. The special pins 22 can be recognized that project laterally outwardly at the upper connection forks 4 and onto which the connecting rods 14 can be placed via the reception holes 18. Since the connecting rods 14 are pivotably connected to the frame 12 via the cruciform lugs 13, they can be outwardly pivoted to place the reception holes 18 laterally onto the special pins 22. The special pins 22 therefore do not have to be separately dismantled to fasten the apparatus 10. The lower connection forks 4 can be pinned via normal, i.e. shorter, standard pins. In addition to a lateral pivoting, the cruciform lugs 13 permit a pivoting of the connection elements 14 perpendicular thereto along the lattice piece 3. However, an embodiment is also conceivable in which the connecting rods 14 are not pivotably fastened to the frame 12, but are rather designed as flexible and/or as long enough that they can be outwardly bent by the required distance to engage around the special pins 22.

(17) It can likewise be recognized in FIG. 4 that the apparatus 10 is suspended at the hook of an auxiliary crane 50 via the third attachment means 20. The apparatus 10 can thereby be precisely positioned above the desired connection point of the lattice pieces 3 or above the special pins 22.

(18) To adapt the distance of the connecting rods 14 from one another to the respective lattice piece width and thus to be able to use the apparatus 10 with a plurality of lattice pieces 3 or booms 2, the cruciform lugs 13 can be repositioned at the frame 12. For this purpose in this embodiment, two respective different fastening points 15 are provided at which the cruciform lugs 13 can be installed. The distances of the fastening points 15 or of the connecting rods 14 can correspond to two customary standard widths of lattice pieces 3. More than two fastening points 15 per connecting rod 14 can naturally be provided. In this embodiment, the two adjustable distances of the cruciform lugs 13 are greater than the distance of the first attachment means 16. The length and width of the total apparatus 10 approximately corresponds to the length and width of the lattice piece 3.

(19) FIG. 5 shows one of the upper connection points between two lattice pieces 3 along the longitudinal axis of one of the upper corner bars 5. The connection forks 4 of the lattice pieces 3 are joined into one another and pinned by means of a special pin 22. Unlike the normally used standard pin, the special pin 22 is longer and projects further outwardly. The special pin 22 is inwardly secured (right in the illustration) by a first securing means 24. It comprises a hollow cylindrical first sleeve 26 that is placed onto the special pin 22 from the inside. The special pin 22 has a first bore that extends radially through its axis of rotation and that is covered in the correctly placed state of two mutually diametrically opposed bores in the first sleeve 26. A first securing pin 28 pushed through the bores of the first sleeve 26 and the first bore of the special pin 22 prevents the first sleeve 26 from slipping off the special pin 22. The first securing pin 28 is in turn secured against falling out by a linchpin 29. The first sleeve 26 forms an inner abutment for the special pin 22.

(20) The special pin 22 is conically chamfered at both ends to facilitate the plugging into the bores of the connection forks 4. It in particular has the same diameter as a standard pin. The apparatus 10 in accordance with the invention can thereby be flexibly attached to any desired connection point of two lattice pieces 3 (or also between the articulation piece and the lattice piece 3 as well as between the lattice piece 3 and the boom head). For this purpose, only the standard pins at the upper connection forks 4 have to be replaced with the special pins 22 in accordance with the invention. Four special pins 22 together with the sleeves 26, 32, securing pins 28, 34, and linchpins 29, 35 can be supported in special holders 21 at the frame 12 for transport (cf. FIG. 3).

(21) The same connection point is shown in FIG. 6 with a pinned connecting rod 14 of the apparatus 10 in accordance with the invention. The connecting rod 14 is placed onto the special pin 22 from the outside via the reception hole 18 (left in the illustration). To prevent a release of the connecting rod 14, a second securing means 30 at the outer side is provided that comprises a second sleeve 32 and a second securing pin 34. Analog to the first securing means 24, the second securing pin 34 is pushed through a second bore extending at the outer end of the special pin 22 radially through its axis of rotation and through two corresponding bores of the second sleeve 32 and is secured against falling out by means of a linchpin. The second sleeve 32 forms an outer abutment so that the connection forks 4 and the second attachment means 18 are secured and pinned with shape matching between the first and second sleeves 26, 32.

(22) An embodiment of the method in accordance with the invention for the in the air assembly of the lattice boom 2 of a crawler crane 1 using the apparatus 10 in accordance with the invention is illustrated in FIGS. 7 to 13, with the Figures showing different steps of the method and the associated boom configurations and positions.

(23) A first lattice piece 3 is first installed at an articulation piece pivotably connected to the superstructure of the crane 1. The SA frame guying 7 of the crane 1 is not connected to the boom 2. A second lattice piece 3 is subsequently installed at the first lattice piece 3, with only the two respective upper connection forks 4 being pinned to one another. The previously described special pins 22 are used here (cf. FIG. 6). They are inserted into the bores of the connection forks 4 and are secured by the first securing means 24. The boom 2 first comprising these two lattice pieces 3 is placed on the ground.

(24) The apparatus 10 in accordance with the invention is fastened to the hook (or to the hook-type bottom block) of an auxiliary crane 50 via the third attachment means 20. The apparatus 10 is raised by means of the auxiliary crane 50 and is positioned above the connection point of the two lattice pieces 3 only pinned at the upper connection forks 4. The connecting rods 14 are now pressed or pivoted outwardly to place their ends having the reception holes 18 laterally onto the special pins 22 from the outside. In this process, the special pins 22 are held in position by the clamping force present between the special pins 22 and the connection forks 4. After the placement of the connecting rods 14 onto the special pins 22, they are secured by the two securing means 30. The apparatus 10 is thus installed at the boom 2, with it still being pivotable about the special pins 22 acting as a pivot axis.

(25) FIG. 7 shows the boom 2 during the in the air assembly after the apparatus 10 has been attached to the special pin 22 as described above. It still hangs on the hook of the auxiliary crane 50 in this process.

(26) The apparatus 10 is subsequently placed down on the lattice piece 3 facing the guying 7, as is shown n FIG. 8. Due to the feet 11 attached to the frame 12 (cf. FIG. 3), the apparatus 10 is higher than the guying rods 6 fastened to the upper side of the lattice piece 3. The apparatus 10 is now prepared for pinning to the guying 7 of the crane 1.

(27) FIG. 9 shows the crane 1 after the apparatus 10 has been removed from the auxiliary crane 50 and has been pinned to the SA frame guying 7 at the first connection means 16. The boom 2 is still placed on the ground.

(28) The guying 7 is subsequently tensioned by retracting the rope 9 of the adjustment of the SA frame 8. In the next step, that can be seen in FIG. 10, the boom 2 is raised via the guying 7 so that it rises from the ground and preferably adopts a substantially horizontal position. The apparatus 10 is now part of the boom guying. A derrick guying or another guying can also be used instead of an SA frame.

(29) The lower connection forks 4 of the two lattice pieces 3 are now pinned by means of standard pins and further boom parts such as additional lattice pieces 3 and/or a boom head can be installed at the boom 2, preferably by means of the auxiliary crane 50. A boom configuration after pinning of a third lattice piece 3 is shown in FIG. 11, for example.

(30) Once the complete (i.e. desired or maximum permitted) boom length has been reached, the boom 2 is underpinned, i.e. is placed on a frame 40, a trolley, or similar. The apparatus 10 in accordance with the invention is then again placed onto the lattice piece 3 and is released from the guying 7. This state can be seen in FIG. 12.

(31) The apparatus 10 is finally removed from the special pins 22, i.e. dismantled from the boom 2. In this process, the special pins 22 remain in the boom 2 as upper pinning of the lattice pieces 3 and are again secured toward the outside by means of the second securing means 30 after removal of the connecting rods 14. The second sleeve 32 is installed rotated by 180° for this purpose to compensate the missing second attachment means.

(32) The SA frame guying 7 can now be connected to the guying rods 6 that are fastened to the lattice pieces 3 and that are likewise pinned to one another so that the final guying can be established. Alternatively, instead of or in addition to the SA frame guying 7 of this embodiment, a different guying can be attached and used for guying the fully equipped boom 2. After tensioning of the guying, the boom 2 is finally raised and, for example, moved into the desired work position. The apparatus 10 in accordance with the invention is here not part of the final guying and does not remain in the boom 2 during the work deployment of the crane 1. The total weight is thereby reduced in comparison with the known configuration using a special lattice piece 100 fixed in position, as shown in FIG. 1.

(33) The apparatus 10 in accordance with the invention can either be attached a single time to a connection point of two lattice pieces 3 during the in the air assembly. Since the apparatus 10 can be installed at any desired lattice piece 3, it can, however, also be installed at and removed from a plurality of lattice pieces after one another, for example at every additionally installed lattice piece 3.

(34) The apparatus 10 in accordance with the invention can also be used for the restoration of the crane 1 or of the boom 2 to their original condition. In this process, the completely equipped boom 2 that is in particular guyed via the boom head is first placed down, in particular on a placement frame 40, a trolley, or a similar means for underpinning. The boom head and optionally further lattice pieces 3 are then removed from the boom 2. In this respect, an auxiliary crane 50 can also be used. The apparatus 10 in accordance with the invention is then positioned by means of the auxiliary crane 50 above the desired connection point of two lattice pieces 3 of the restored boom 2 and connected to the special pins 22 of the upper connection forks 4 as previously described. For this purpose, the special pins 22 naturally have to have already been used on the setting up of the boom 2 at the corresponding points so that they can be made use of again later on the restoration for the purpose of the installation of the apparatus 10.

(35) The following steps correspond to those of the previously described method shown in FIGS. 7 to 13 for the in the air assembly, only with the boom 2 preferably being supported on a frame 40 in advance on the restoration to the original condition. The apparatus 10 furthermore remains in the restored state during the traveling of the crane 1 as a part of the temporary guying at the boom 2 until the crane 1 has reached its destination position and the boom 2 is again equipped with the aid of the apparatus 10. The steps shown in FIGS. 7-13 are here also again carried out in full or in part and the apparatus 10 is again removed from the boom 2 before continuing the work deployment of the crane 1.

(36) A different combination of steps in the in the air assembly, the restoration, or any other different conversion process of the boom 2 is naturally also conceivable, which is due to the simple handling capability and the huge flexibility of the apparatus 10 in accordance with the invention.

(37) FIGS. 3-13 are drawn to scale, although other relative dimensions may be used.

REFERENCE NUMERAL LIST

(38) 1 crane 2 boom 3 lattice piece 4 connection means (connection fork) 5 corner bar 6 guying rod 7 guying 8 SA frame 9 rope 10 apparatus 11 foot 12 frame 13 cruciform lug 14 connection element 15 fastening point 16 first attachment means 18 second attachment means (reception hole) 20 third attachment means 21 holder 22 special pin 24 first securing means 26 first sleeve 28 first securing pin 29 linchpin 30 second securing means 32 second sleeve 34 second securing pin 35 linchpin 40 placement frame 50 auxiliary crane 100 special lattice piece 102 reinforced region 104 attachment point