Personal Electrostatic Bioaerosol Sampler with High Sampling Flow Rate
20190039076 ยท 2019-02-07
Assignee
Inventors
Cpc classification
B03C3/32
PERFORMING OPERATIONS; TRANSPORTING
G01N1/2202
PHYSICS
B03C2201/24
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/04
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/368
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C3/32
PERFORMING OPERATIONS; TRANSPORTING
B03C3/36
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A personal electrostatic bioaerosol sampler (PEBS) for collecting bioaerosols (from virus to pollen) at high sampling flow rates and for measuring personal exposures to bioaerosols in various occupational environments, particularly at their low concentrations and for extended periods of time, and a method of using same, are disclosed. The PEBS includes a base holder, a charging section, and a collection section. Charging section includes a first member inside a center of charging section configured to be connected to positive or negative high voltage and a second member disposed therearound a midpoint of first member inside charging section configured to be grounded such that a plurality of ions are produced for charging a plurality of incoming particles. A collection plate is releasably secured inside collection section such that when collection section is grounded and negative or positive high voltage is connected to collection plate, a plurality of charged incoming particles are deposited onto collection plate by an electrostatic field. A middle section of base holder is configured to partly receive charging section and collection section via an opening therethrough such that charging section is secured to a first side of base holder and collection section is secured to a second side of base holder when sampler is in an assembled configuration.
Claims
1. A personal electrostatic bioaerosol sampler for collecting bioaerosols at high sampling flow rates for extended periods of time, the sampler comprising: a base holder of variable size having a longitudinal body with a first end, a second end, and a middle section disposed therebetween; a charging section of variable size having a body, a first end, a second end, a center, an inlet, a first member, and a second member, wherein the first member is disposed inside the center of the charging section and is configured to be connected to positive or negative high voltage and the second member is disposed therearound a midpoint of the first member inside the charging section and is configured to be grounded such that a plurality of ions are produced for charging a plurality of incoming particles; a collection section of variable size having a body, a first end, a second end, an outlet, an outer surface, and a collection plate, wherein the collection plate is releasably secured inside the collection section such that when the outer surface of the collection section is grounded and negative or positive high voltage is connected to the collection plate, a plurality of charged incoming particles are deposited onto the collection plate by an electrostatic field; wherein the middle section of the base holder is configured to partly receive the charging section and the collection section therein the longitudinal body via an opening therethrough such that the second end of the charging section is secured to a first side of the longitudinal body and the second end of the collection section is secured to a second side of the longitudinal body when the sampler is in an assembled configuration.
2. The sampler of claim 1 further comprising: a static air blender positioned upstream of the charging section at the inlet configured to improve mixing of the plurality of incoming particles and the plurality of produced ions; an inlet screen secured to a top side of the static air blender configured for receiving the plurality of incoming particles therethrough; and a fan positioned downstream of the collection section at the outlet, wherein the fan has a protective grill disposed thereon.
3. The sampler of claim 1, wherein the high voltage is supplied by a battery via a DC-to-DC converter such that the battery and the converter are positioned on each side of the base holder.
4. The sampler of claim 1, wherein the first member is tungsten wire and the second member is a ring of stainless steel wire.
5. The sampler of claim 4, wherein the tungsten wire is supported by a pair of insulating posts such that one post is disposed on a first end of the tungsten wire and another post is disposed on a second end of the tungsten wire.
6. The sampler of claim 4, wherein the tungsten wire is used as a source of ions with a low operating high voltage in a range of from 5 to 8 kV.
7. The sampler of claim 1, wherein the collection plate is fabricated of a conductive material such as stainless steel and the like.
8. The sampler of claim 1, wherein the collection plate is coated with a superhydrophobic material.
9. The sampler of claim 1, wherein the collection section includes two half-cylinder collection chambers divided by the collection plate for allowing sequential collection of at least two samples from each surface of the collection plate.
10. The sampler of claim 9, wherein each half-cylinder collection chamber has a round top quarter-cylinder section in which a ground electrode is slidably inserted through a groove in a middle of the collection chamber.
11. The sampler of claim 1, wherein the sampler is fabricated of a non-static material.
12. The sampler of claim 1, wherein the sampler is manufactured by machining and 3D-printing.
13. The sampler of claim 1, wherein the sampler is configured to be smaller than about five inches in length and weigh less than about eight ounces.
14. A personal electrostatic bioaerosol sampler for collecting bioaerosols at high sampling flow rates for extended periods of time, the sampler comprising: a charging section of variable size having a body, a first end, a second end, a center, an inlet, a first member, and a second member, wherein the first member is disposed inside the center of the charging section and is configured to be connected to high voltage and the second member is disposed therearound a midpoint of the first member inside the charging section and is configured to be grounded such that a plurality of ions are produced for charging a plurality of incoming particles; a collection section of variable size having a body, a first end, a second end, an outlet, an outer surface, and a collection plate, wherein the collection plate is releasably secured inside the collection section such that when the outer surface of the collection section is grounded and high voltage is connected to the collection plate, a plurality of charged incoming particles are deposited onto the collection plate by an electrostatic field; and a connector section of variable size having a body, a first end, and a second end, wherein the connector section is configured to secure the charging section and the collection section to the body of the connector such that the second end of the charging section is secured to a first end of the connector and the second end of the collection section is secured to the second end of the connector when the sampler is in an assembled configuration.
15. The sampler of claim 14, wherein the first member is tungsten wire and the second member is a ring of stainless steel wire.
16. A particle charger for efficiently charging particles with low ozone production, the particle charger comprising: a first member disposed inside the center of the charging section of the sampler of claim 1; wherein the first member is configured to be connected to high voltage, and the second member is disposed therearound a midpoint of the first member inside the charging section and is configured to be grounded such that a plurality of ions are produced for charging a plurality of incoming particles therethrough the sampler.
17. The particle charger of claim 16, wherein the first member is tungsten wire and the second member is a ring of stainless steel wire.
18. The particle charger of claim 17, wherein the tungsten wire is supported by a pair of insulating posts such that one post is disposed on a first end of the tungsten wire and another post is disposed on a second end of the tungsten wire.
19. The particle charger of claim 18, wherein the pair of insulating posts are ceramic.
20. The particle charger of claim 17, wherein the tungsten wire is one inch in length and 0.003 inches in diameter and the ring of stainless steel wire is 0.015 inches in diameter.
21. The particle charger of claim 17, wherein the tungsten wire is used as a source of ions with a low operating high voltage in a range of from 5 to 8 kV.
22. The particle charger of claim 16, wherein the high voltage is supplied by a battery via a DC-to-DC converter.
23. An air blender for improving the mixing of incoming particles with produced ions to enhance particle contact with ions and for improving particle charging, the air blender comprising: a body of variable geometric shape and size having an inner body and an outer body, wherein a plurality of blades are disposed in the inner body and the outer body.
24. The air blender of claim 23, wherein the body, inner body and outer body are circular.
25. The air blender of claim 23, wherein the inner body has six blades and the outer body has fifteen blades.
26. The air blender of claim 23, wherein the air blender is manufactured by 3D-printing.
27. A method of using a personal electrostatic bioaerosol sampler for collecting a wide particle size range (from nano-sized viruses to pollen) at high sampling flow rates for extended periods of time, the method comprising: providing a sampler having a base holder, a charging section, and a collection section, wherein a middle section of the base holder is configured to partly receive the charging section and the collection section therein via an opening therethrough the middle section such that the charging section is secured to a first side of the base holder and the collection section is secured to a second side of the base holder when the sampler is in an assembled configuration; drawing a plurality of incoming particles of variable sizes through an inlet of the charging section; producing a plurality of ions in the charging section such that a first member is disposed inside a center of the charging section and is configured to be connected to positive or negative high voltage and a second member is disposed therearound a midpoint of the first member inside the charging section and is configured to be grounded for charging the plurality of incoming particles; collecting the plurality of incoming particles in the collection section, wherein a collection plate is releasably secured inside the collection section such that when an outer surface of the collection section is grounded and negative or positive high voltage is connected to the collection plate, a plurality of charged incoming particles are deposited onto the collection plate by an electrostatic field; removing the collection plate from the collection section after sampling is completed; rinsing off the collected particles from the collection plate; and analyzing the collected particles from the sampler.
28. The method of claim 27, wherein the first member is tungsten wire and the second member is a ring of stainless steel wire.
29. The method of claim 27, wherein the step of producing a plurality of ions in the charging section includes the step of applying low operating high voltage in a range of from 5 to 8 kV for minimizing ozone production.
30. The method of claim 27, wherein the step of providing a sampler includes the step of adding a static air blender to improve mixing of the plurality of incoming particles and the plurality of produced ions in the charging section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0055] This disclosure is not limited to the particular apparatus, systems, methodologies or protocols described, as these may vary. The terminology used in this description is for the purpose of describing the particular versions or embodiments only, and is not intended to limit the scope.
[0056] As used in this document, the singular forms a, an, and the include plural reference unless the context clearly dictates otherwise. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art. All publications mentioned in this document are incorporated by reference. All sizes recited in this document are by way of example only, and the disclosure is not limited to structures having the specific sizes or dimensions recited below. As used herein, the term comprising means including, but not limited to.
[0057] In consideration of the figures, it is to be understood for purposes of clarity certain details of construction and/or operation are not provided in view of such details being conventional and well within the skill of the art upon disclosure of the document described herein.
[0058] The personal electrostatic bioaerosol sampler (PEBS) of the present disclosure pertains to a device for efficiently collecting bioaerosols at high sampling flow rates for extended periods of time that improves assessment of exposure to occupational agents and helps prevent and reduce work-related respiratory infectious diseases. The electrostatics-based personal sampler includes several design features: all-in-one type (i.e., charger, collector, fan, DC-to-DC converter, batteries, clip for attachment, and housing), small open channel device, and low-cost fabrication. In operation, the bioaerosol particles are drawn into the open channel, electrically charged using a tungsten wire ionizer and deposited onto a removable plate covered by a superhydrophobic (non-wettable) substance. When using an open channel device, a small fan-based air mover and electrostatic collection in the PEBS has been shown to be feasible to achieve high collection efficiencies and also maintain zero pressure drop. Once the sampling is complete, the plate can be removed and the collected particles rinsed off with a desired amount and type of liquid. The collected particles can be analyzed by various techniques, including microscopy, molecular tools, and the like.
[0059] The primary innovation of the PEBS is a combination of electrostatic collection method and removable superhydrophobic collection surface in an open channel collector. Due to low pressure drop of the open channel design and low electrical current requirement, power for both the air mover and the electrostatic collector can be provided by a built-in battery. Low power consumption and small size make this sampler easy to wear on a person and highly applicable for occupational and environment studies and field deployments. Its potential to sample for several hours allows for the determination of dose-response relationships due to exposure to bioaerosols. In addition, the ability to wash-off particles collected on the superhydrophobic surface ensures almost a lossless transfer of particles into liquid for their analysis by various methods, including molecular tools. Such design avoids potential losses associated with liquid and filter samplers thus ensuring a more accurate exposure assessment.
[0060] Use of innovative wire-to-wire design (
[0061] The PEBS is advantageous over existing technologies as follows: (1) High sampling flow rates allow detecting exposures to even low microorganism concentrations, a feature lacking in existing personal bioaerosol samplers, thus substantially improving the ability to identify the exposure risks and to protect affected populations; (2) The personal sampler is lightweight, battery-operated (no external pump needed), inexpensive, and capable of operating for extended periods of time (testing for up to eight hours); (3) Collection of biological particles into liquid conveniently allows sample analysis by multiple techniques, including molecular tools; and 4) Use of electrostatic technique allows collection of a wide range of particle sizes: from nano-sized viruses to micron sized bacteria and mold spores to even larger pollen and agglomerates/aggregates of the above particles attached to non-biological particles.
[0062] It is presently contemplated in accordance with the present disclosure that the PEBS can be adopted to collect nanoparticles in various air environments, such as indoors, occupational and others to accurately measure airborne nano-sized objects in those environments. Optimization of the PEBS for estimating personal exposures to nano-objects in various air environments involved in nanoparticle research, manufacturing and use is being investigated.
[0063] Referring now to
[0064] The collection section 14 consists of two half-cylinder collection chambers 36 divided by the thin metal collection plate 38 (length (l): 1.5 incheswidth (w): 1 inchheight (h): 0.0625 inches), thus allowing sequential collection of two samples from each surface 40 of the collection plate 38. The round top quarter-cylinder section in each half cylinder 36 is a ground electrode 42 (length (l): 1.5 inchescircumference (c): 0.785 inchesheight (h): 0.002 inches) inserted through a groove (not shown) in the middle of the chamber 36. When the outer surface 44 of the collection section 14 is grounded and high voltage 26 is connected to the collection plate 38 in the collection section 14, the charged incoming particles are deposited onto the collection plate 38 by an electrostatic field. If the positive voltage is applied, the incoming particles will be charged negatively. Once the sampling is completed, the collection plate 38 can be removed from the collection chamber 14. As the plate 38 is coated by a superhydrophobic substance, the collected particles can be easily washed off with 0.1-10 ml of liquid, such as water or phosphate buffer, and then analyzed.
[0065] As ozone production is a concern in electrostatic precipitators, the Food and Drug Administration (FDA) standard provides guidance in this area and limits ozone output of indoor medical devices to 0.05 ppm, which is stricter than the 0.10 ppm standard for eight hours set by the Occupational Safety and Health Administration (OSHA). In accordance with the present disclosure, a tungsten wire is used as a source of ions with a low operating high voltage (5-8 kV) to minimize ozone production. Further, with this material and condition ion release can be initiated at voltages below the full corona effect, which further minimizes ozone production. Other methods of particle charging, such as UV ionizers (UV diodes), may also be considered. The device is equipped with protective features to prevent the user from being exposed to high voltage when handling and/or opening the device.
[0066] To minimize ozone production by electrostatic collectors, one could use diffusion charging, where high voltage is connected to a thin wire or needle without having a ground voltage opposite to it. Preliminary results showed that this design results in very poor particle charging and collection efficiency. On the other hand, by separating the charger and collector into two separate components and redesigning the charger, one could have high collection efficiency with low ozone production. In the new charger 12 (
[0067] The main parameters determining the sampler's collection efficiency are its shape, sampling flow rate, particle sizes, and electrostatic field strength. In accordance with the present disclosure, computation fluid dynamics (CFD) simulation through the Fluent package (Ansys Inc., Canonsburg, Pa.) can be used to optimize the sampler's geometric and operational parameters. To solve electrostatic precipitation processes, including interactions between the flow field, particle charge, electrostatic fields, and particle trajectory, the EHD (Electro hydro dynamic) and Discrete Phase Module (DPM) modules can be used. The CFD simulations can be performed for different sampler geometries, sampling flow rates ranging (e.g., 10 to 30 L/min), high voltages ranging (e.g., 5 to 8 kV) and a wide range of particle sizes (e.g., 0.029 to 3.1 or even smaller/larger m in diameter). The design goal of the PEBS of the present disclosure is an average collection fraction of >80%. At the target flow rates (10-30 L/min), the flow is confined to a laminar regime. The numerical simulations allow optimizing the PEBS's geometry and operating conditions before fabrication and experimental testing.
[0068] By using CFD simulation, extensive simulation of various PEBS design options to determine its best-performing configuration can be conducted. One of the tasks was to determine location of the discharge electrode (charger of incoming particles) relative to the grounded collection electrode that would yield best performance of the sampler. To calculate the flow field, electrohydrodynamic (EHD) and discrete phase model (DPM) two-dimensional models can be used to save iteration time.
[0069] The investigated 2D model had a length of 2.41 inches and a height of 1.0 inch and a single discharge electrode (DE) mounted 0.375 inches away from the bottom collecting plate, which was 1.75 inches long. The geometry and mesh generation software Gambit was used as a preprocessor to create the calculation geometry, discretize the fluid domain into small cells to form a surface, and set up the boundary conditions. Calculations for the electrode's offset from the front of the collecting plate by 0, 0.25, 0.5, 0.75 inches were performed and it was found that the particle collection efficiency increased with increasing offset: collection efficiency at the offset of 0.75 inches was 29% higher than the collection efficiency with no offset. A dual configuration of the PEBS was considered: two discharge electrodes facing dual-sides collection electrode. Here, the performance of the sampler improved by about 71% compared to the initial sampler model.
[0070] Once the sampler's geometry and operating parameters have been optimized, the PEBS can be manufactured using machining and 3D printing technology. The sampler's body is designed to easily incorporate the remaining components, namely, the inlet screen 46, protective grill 48, stainless steel collection plate 38, fan 50, and battery compartments 52 (
[0071] Based on the 2D and 3D CFD simulations, a PEBS prototype was built using a combination of machining and 3D printing. The 1-inch air blender 20 was 3D printed and has six blades in the inner circle and fifteen blades in the outer circle (see
[0072] Laboratory Evaluation of PEBS when Collecting Non-Biological Particles
[0073] The collection fraction (C.sub.E) of the PEBS can be determined using monodisperse polystyrene latex (PSL) particles of typical microorganism sizes (0.029, 0.1, 0.2, 0.5, 1, and 3.1 m in aerodynamic diameter) and the experimental setup shown in
[0074] In the first testing phase (with non-biological particles), the C.sub.E of PEBS was measured by counting particles leaving the sampler (charger or collector separately to determine particle capture fraction of each component) with its voltage ON and OFF using an optical particle counter (model 1.108, Grimm Technologies Inc., Douglasville, Ga.). In this phase, the charging/collection voltage and air flow are provided by external sources. Particle bounce from the collection plate is expected to be minimal, since the deposition velocity due to electrostatic forces is much lower than in inertia-based methods. The operational parameters were optimized based on results from this Phase. If several conditions yield average collection fraction about 80%, parameters in this order of priority was chosen: low ozone production and lower charging/collection high voltage. If average C.sub.E was about 80% across the tested particle sizes (0.029-3.1 m), we proceeded to the next stage of experiments (with biological particles). Otherwise, the collection fraction can be investigated as a function of voltage (5-8 kV), sampling time (10-240 min), and flow rates (10-30 L/min). Experiments were performed with all particle sizes and repeated three times. With this optimized PEBS design (
[0075] In the next experiment, the actual collection fraction of PEBS was determined by fluorometry. The concentration of fluorescent PSL particles collected by PEBS and washed-off into 5 mL ethyl acetate were compared to particle concentration (simultaneously collected on a reference filter (Type A/E, Pall Inc., East Hills, N.Y.) using an isokinetic probe (
[0076] For the next important parameter for evaluating the PEBS, three different sampling flow rates (10-30 L/min) were applied at each preferred charging voltage: +5.5 kV (10 L/min), +6.5 kV (20 L/min), and +7.5 kV (30 L/min). However, the collection voltage was fixed at 7 kV over all three sampling flow rates (10, 20, and 30 L/min). As both the sampling flow rate and the charging voltage increased, the ozone emission concentration increased from approximately 4.8 ppb at +5.5 kV and 10 L/min, to 11.9 ppb at +6.5 kV and 20 L/min, and then to 16.0 ppb at +7.5 kV and 30 L/min (
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[0079] Laboratory Evaluation of PEBS when Collecting Bacteria
[0080] The sampler's operating parameters are transferred from the above relating to the Laboratory Evaluation of PEBS when collecting non-biological particles. Bacteria species commonly found in air environments are used: hardy bacteria Bacillus atrophaeus (formerly Bacillus subtilis) and sensitive Pseudomonas fluorescens. The investigators have successfully worked with these organisms in earlier studies. The cultures can be obtained from the American Type Culture Collection (Rockville, Md.).
[0081] The sampler's physical and biological performances can be determined using various analysis methods: optical counter, acridine orange epifluorescence microscopy (AOEM), adenosine triphosphate (ATP) based bioluminescence, flow cytometry, quantitative real-time polymerase chain reaction (qPCR), and culture-based technique methods. The investigators have successfully adapted and used these methods to test bioaerosols. The sampler's collection fraction and ozone concentration were determined by measuring the amount of microorganisms deposited and washed-off from the collection plate by 5 or 10 ml of sterile deionized water and comparing it to the reference concentration collected on a filter using an isokinetic probe (
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[0083] Due to low power demand, the high voltage 26 can be supplied by a battery 92 through a DC-to-DC converter 94 (EMCO Corp., Sutter Creek, Calif.). Both batteries 92 and the converter 94 are configured to be positioned on each side of the base holder 60 in the PEBS 10 (
[0084] Several of the features and functions disclosed above may be combined into different apparatus, systems or methods, or combinations of apparatus, systems and methods. Various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art, each of which are also intended to be encompassed by the present disclosure and following claims.