TAMPER EVIDENT FOOD CONTAINER WITH ACCORDIATED PULL TAB
20190039789 ยท 2019-02-07
Assignee
Inventors
Cpc classification
B65D2401/15
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00833
PERFORMING OPERATIONS; TRANSPORTING
B65D43/0235
PERFORMING OPERATIONS; TRANSPORTING
B65D43/0241
PERFORMING OPERATIONS; TRANSPORTING
B65D43/169
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A plastic container capable of assuming a loading state, an initially sealed state and an opened state comprises a lid including a lid rim and a base having a base rim. The lid rim sealingly engages with the base rim. A projecting portion has an accordiated section and a pull tab that projects outwardly from the lid. The accordiated section has at least one pleat. The projecting portion includes a frangible bridge. When the plastic food container is in the initially sealed state, the accordiated section has a first length and a first orientation relative to the projecting portion. When the container is in the initially sealed state and a first pulling force is applied to the pull tab, the frangible bridge ruptures. When the frangible bridge ruptures and before the lid is separated from the base, the container is in a tab-employed state in which the accordiated section springs outward and has a second length visibly longer than the first length.
Claims
1. A plastic container capable of assuming a loading state, an initially sealed state and an opened state, the plastic container comprising: a lid including a lid rim; a base including a bottom, a base rim and a side wall extending upwardly from the bottom to the base rim, the side wall surrounding the bottom; the lid rim formed for sealing engagement with the base rim; a projecting portion projecting outwardly from the lid; the projecting portion including an accordiated section connected to a pull tab; the accordiated section comprising at least one pleat; when the plastic food container is in the initially sealed state the accordiated section has a first length and a first orientation; the projecting portion further having a frangible bridge; the frangible bridge rupturing upon the application of a first pulling force to the pull tab when the container is in the initially sealed state; when the frangible bridge ruptures, the accordiated section has a second length visibly longer than the first length; and after the frangible bridge has ruptured, the lid separates from the base upon the further application of a pulling force applied to the pull tab.
2. The plastic container of claim 1 wherein the at least one pleat comprises two legs, each leg having a top and bottom and the two legs converging at their tops to meet at a peak.
3. The plastic container of claim 1 wherein; the lid rim includes a peripherally projecting lid rim flange; the projecting portion includes a shoulder; and the frangible bridge connects the shoulder to the lid rim flange.
4. The plastic container of claim 1, wherein the base rim includes a base rim projecting platform and when the container is in the initially sealed state the projecting portion superposes over the base rim projecting platform.
5. The plastic container of claim 3, wherein the base rim includes a base rim projecting platform and when the container is in the initially sealed state the projecting portion superposes over the base rim projecting platform.
6. The plastic container of claim 1 wherein when the frangible bridge ruptures, the accordiated section has a second orientation.
7. The plastic container of claim 3 wherein when the frangible bridge ruptures, the accordiated section has a second orientation.
8. The plastic container of claim 5 wherein when the frangible bridge ruptures, the accordiated section has a second orientation.
9. The plastic container of claim 1 wherein the base rim includes a base rim bead and when the container is in the initially sealed state the base rim bead contacts the projecting portion and causes the projecting portion to angle upwardly.
10. A plastic container capable of assuming a loading state, an initially sealed state and an opened state, the plastic container comprising: a lid including a lid rim; a base including a bottom, a base rim and a side wall extending upwardly from the bottom to the base rim, the side wall surrounding the bottom; the lid rim formed for sealing engagement with the base rim; a projecting portion projecting outwardly from the lid; the projecting portion including an accordiated. section connected to a pull tab; the accordiated section comprising at least one pleat; when the plastic food container is in the initially sealed state the accordiated section has a first length and a first orientation; the projecting portion having a first frangible bridge and a second frangible bridge; the first frangible bridge and the second frangible bridge rupturing upon the application of a first pulling three to the pull tab when the container is in the initially sealed state; when the first frangible bridge and second frangible bridge rupture, the accordiated section has a second length visibly longer than the first length; and after the first frangible bridge and second frangible bridge have ruptured, the lid separates from the base upon the further application of a pulling force applied to the pull tab.
11. The plastic container of claim 10 wherein the at least one pleat comprises two legs, each leg having a top and bottom and the two legs converging at their tops to meet at a peak.
12. The plastic container of claim 10 wherein: the projecting portion includes a first shoulder and a second shoulder; the lid rim includes a peripherally projecting lid rim flange; and the first frangible bridge connects the first shoulder to the lid rim flange and the second frangible bridge connects the second shoulder to the lid rim flange.
13. The plastic container of claim 10, wherein the base rim includes a base rim projecting platform and when the container is in the initially sealed state the projecting portion superposes over the base rim projecting platform.
14. The plastic container of claim 12, wherein the base rim includes a base rim projecting platform and when the container is in the initially sealed state the projecting portion superposes over the base rim projecting platform.
15. The plastic container of claim 10 wherein when the first and second frangible bridges rupture, the accordiated section has a second orientation.
16. The plastic container of claim 14 wherein when the first and second frangible bridges rupture, the accordiated section has a second orientation.
17. The plastic container of claim 10 wherein the base rim includes a base rim bead and when the container is in the initially sealed state the base rim bead contacts the projecting portion and causes the projecting portion to angle upwardly.
18. A projecting portion integrally formed in and projecting outwardly from a plastic container, the plastic container having a lid rim for sealing engagement upon a base rim and being capable of assuming a loading state, an initially sealed state and an opened state, the projecting portion comprising: an accordiated section connected to a pull tab; the accordiated section comprising at least one pleat; a shoulder; a frangible bridge; the accordiated section having a first length and a first orientation when the frangible bridge is intact; the frangible bridge rupturing upon the application of a first pulling force to the pull tab when the container is in the initially sealed state, the first pulling force being less than a second pulling force applied to the pull tab that is required to separate the lid from the base; the accordiated section having a second length when the frangible bridge is ruptured; and the second length being visibly longer from the first length.
19. The projecting portion of claim 18 wherein the accordiated section has a second orientation when the frangible bridge is ruptured and the second orientation is visibly different from the first orientation.
20. The projecting portion of claim 18 wherein the at least one pleat comprises two legs, each leg having a top and bottom and the two legs converging at their tops to meet at a peak.
21. The projecting portion of claim 18 wherein: the projecting portion includes a shoulder; and the frangible bridge connects the shoulder to the lid rim.
22. A projecting portion integrally formed in and projecting outwardly from a plastic container, the plastic container having a lid rim for sealing engagement upon a base rim and being capable of assuming a loading state, an initially sealed state and an opened state, the projecting portion comprising: an accordiated section connected to a pull tab; the accordiated section comprising at least one pleat; a first shoulder and a second shoulder; a first frangible bridge and a second frangible bridge; the accordiated section having a first length and an orientation when the first and second frangible bridges are intact; the first frangible bridge and the second frangible bridge rupturing upon the application of a first pulling force to the pull tab when the container is in the initially sealed state, the first pulling force being less than a second pulling force applied to the pull tab that is required to separate the lid from the base; and when the first frangible bridge and the second frangible bridge rupture, the accordiated section has a second length visibly longer than the first length.
23. The projecting portion of claim 22 wherein the accordiated section has a second orientation when the first and second frangible bridges are ruptured and the second orientation is visibly different from the first orientation.
24. The projecting portion of claim 22 wherein: the projecting portion includes a first shoulder and a second shoulder; the first frangible bridge connects the first shoulder to the lid rim; and the second frangible bridge connects the second shoulder to the lid rim.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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[0056] As explained below, lid 2 is unsealed from base 3 through application of a sustained first pulling force to pull tab 40. Upon application of a first pulling force to pull tab 40 one or more frangible bridges 48 (numbered as 48a, 48b in the drawings) connecting pull tab 40 to projecting portion 6 are caused to break and accordiated section 41 on projecting portion 6 expands from its original state. This is shown in
[0057] As seen in the figures, first embodiment container 1 comprises lid 2 and base 3. Lid 2 includes cover portion 33 and lid rim 4. Lid rim 4 circumferentially extends about the periphery of lid 2. In the preferred embodiment, lid rim 4 includes lid rim bead 17. Base 3 includes base rim 5 circumferentially extending about the periphery of base 3. Base rim 5 includes base rim bead 11 that comprises upwardly extending inner vertical wall 12, downwardly extending outer 13 and bead top segment 14, Bead top segment 14 extends from top of upwardly extending inner vertical wall 12 to top of the downwardly extending outer wall 13. Upwardly extending inner wall 12 includes an undercut surface configured (shaped and sized) to receive and frictionally engage lid rim flange 9 of lid rim 4 when container 1 is in the sealed or closed arrangement. When container 1 is in the sealed arrangement lid rim flange 9 assumes a protected position below top segment 14 of base rim bead 11.
[0058] In the context of the first embodiment container, an embodiment pull tab 40 of the present invention can be seen in
[0059] First embodiment present invention container 1 includes projecting portion 6. Projecting portion 6 includes at least one shoulder, but preferably has two shoulders 7a, 7b.
[0060] When container 1 is in the loading state or the initially sealed state, accordiated section 41 has a first length 50a, which for visual comparison purposes can be measured relative to projecting portion 6. One or more frangible bridges 48a, 48b rupture upon the application of a pulling force to pull tab 40 when container 1 is in the initially sealed state. When one or more frangible bridges 48a, 48b rupture, accordiated section 41 has a second length 50b visibly different from first length 50a. In the exemplary embodiment shown in
[0061] In the embodiment shown in
[0062] As noted, projecting portion preferably includes two shoulders, first shoulder 7a and a second shoulder 7b. In the embodiment shown in
[0063] The one or more frangible bridges 48a, 48b are formed as a relatively weaker material than other portions of projecting portion 6, such as pleat 43 or shoulders 7a, 7b. By virtue of being formed of weakened material, frangible bridges 48a, 48b rupture upon the application of a first pulling force to pull tab 40 when the container is in the initially sealed state that does not cause lid 2 to separate from base 3. In the depicted preferred embodiment, projecting portion 6 has two shoulders, first shoulder 7a and second shoulder 7b and pull tab 40 is interposed between shoulders 7a, 7b. In the embodiment in which bridges 48a, 48b connect to a portion of accordiated section 41, frangible bridges 48a, 48b may respectively connect to shoulders 7a, 7b directly or via a riser 60 as shown in the figures. When container 1 is in the loading state or the initially sealed state, at least one pleat 43 in accordiated section 41 is connected to projecting portion 6. In the depicted preferred embodiment this connection is achieved by a first frangible bridge 48a extending from pleat 43 to riser 60 on first shoulder 7a and by second frangible bridge 48b extending from pleat 43 to riser 60 on second shoulder 7b. When the at least one pleat 43 is connected in such fashion, pull tab 40 and accordiated section 41 has a visible first length 50a and a first orientation (substantially parallel) relative to projecting portion 6. In the figures showing a preferred embodiment projecting portion 6 in which accordiated section 41 has three pleats 43, each pleat 43 is thus bookended by a pair of risers 60. Risers 60 are shaped similarly to a transverse cross-section of pleats 43 in terms of kg length and the angle between legs 44. Wherever first frangible bridge 48a and second frangible bridge 48b are located, it is preferable that they be integrally formed in projecting portion 6 by thinning, scoring or skip-perforating (collectively referred to as weakening) the plastic extending between he structures intended to separate (pleat 43 and riser 60 in the case of the embodiment shown in
[0064] As seen in the figures, projecting portion 6 and its associated accordiated section 41 deforms by operation of expansion of pleats 43 and not by operation of serration-like structures such as recesses or ribs (protrusions) formed on its surface. Accordingly, it provides a very reliable and noticeable deformation both in terms of visible difference. Plus, in terms of tactile feel when the accordiated section 41 pops by virtue of the rupturing of one or more frangible bridges 48a, 48b. However, being of weakened material, frangible bridges 48a and 48b rupture upon the application of a first pulling force to pull tab 40 when the container is in the initially sealed state. To break frangible bridges 48a, 48b, an outwardly directed pulling force is applied to pull tab 40 by way of grasping gripping tip 42. Notably, as shown in
[0065] The present invention is not just directed to the container shown, but more specifically to the projecting portion 6 described herein. A preferred embodiment projecting portion 6 is integrally formed in and projects outwardly from a plastic container 1. The plastic container is capable of assuming a loading state, an initially sealed state and an opened state. The container can also assume a tab-employed state in which the container lid is still sealed to the base. The projecting portion 6 comprises an accordiated section 41 connected to a pull tab 40. Accordiated section 41 comprises at least one pleat 43. Projecting portion 6 further includes at least one shoulder (shown in the embodiments as two shoulders 7a, 7b). Projecting portion 6 includes one or more frangible bridges 48a, 48b. Accordiated section 41 has a first length 50a when one or more frangible bridges 48a, 48b are intact. In the case of containers 101, 201 of the second and third embodiment, pull tab 40 and accordiated section 41 can also have a first orientation 51a when one or more frangible bridges 48a, 48b are intact. Accordiated section 41 has a second length 50b when one or more frangible bridges 48a, 48b are ruptured. Second length 50b is visibly longer and different from first length 50a. In the second and third embodiment containers 101, 201, pull tab 40 and accordiated section 41 also has a second orientation 51b when one or more frangible bridges 48a, 48b are ruptured whereby second orientation 51b is visibly different from first orientation 51a. Also, a visible separation 61 is observable in the separated structures of pull tab 40.
[0066] As in the case of container 1, a more preferred embodiment projecting portion 6 includes two shoulders, first shoulder 7a and a second shoulder 7b. It correspondingly has a first frangible bridge 48a and a second frangible bridge 48b. When the inventive container in any of its embodiments is in the loading state or the initially sealed state, accordiated section 41 has a first length 50a relative to projecting portion 6. Also when the inventive container in any of its embodiments is in the loading state or the initially sealed state, pull tab 40 and accordiated section 41 has a first orientation 51a relative to projecting portion 6. In the case of containers 101 and 201 of the second and third embodiments respectively, accordiated section 41 has a first horizontal orientation 51a when frangible bridges 48a and 48b are intact. First and second frangible bridges 48a, 48b rupture upon the application of a pulling force to pull tab 42 when container 1 (or 101 or 201) is in the initially sealed state. When frangible bridges 48a, 48b rupture, accordiated section 41, and thus pull tab 40, has a second length 50b that is visibly different from first length 50a. When frangible bridges 48a, 48b rupture, pull tab 40 and accordiated section 41 has a second orientation 51b that is different from first orientation 51a. In the case of the second and third embodiment containers 101, 201 the difference of the second orientation is more patent. As seen in
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[0068] As explained below, after one or more frangible bridges 48a, 48b rupture, lid 2 is unsealed from base 3 through continued or further application of a pulling force to pull tab 40. Upon application of a first pulling force to pull tab 40 one or more frangible bridges 48a, 48b connecting pull tab 40 to projecting portion 6 are caused to break. Continuing to pull or applying a discrete second pulling force on pull tab 40, (i.e., further application of a pulling force to pull tab 40) particularly in an upward manner, results in unsealing lid 2 from base 3. Thus, container 101 and pull tab 40 can assume a tab-employed state or arrangement prior to actually opening container 101. This state is shown in
[0069] As seen in the figures, second embodiment container 101 comprises lid 2 and base 3. Lid 2 includes cover portion 33 and lid rim 4. Lid rim 4 circumferentially extends about the periphery of lid 2. The overall rim structural features that make the second embodiment container not just tamper evident, but also tamper resistant are similar to those shown in
[0070] The inventive pull tab 40 of the second embodiment container is identical to that of the first embodiment container and the frangible bridge or bridges can be located as is described above and shown in
[0071] In the second embodiment, base rim 5 includes base rim projecting platform 52. When container 101 is in the initially sealed state, projecting portion 6 superposes over base rim projecting platform 52. Thus, when container 201 is closed, projecting platform 52 helps protect projecting portion 6 and its integral pull tab 40 from compression damage or being inadvertently snagged. Gripping tip 42 preferably includes surface texture 55 to aid in holding gripping tip 42. Platform 52 also serves to provide a visible reference for the orientation of projecting portion 6 both before and after activation of pull tab 40. In this respect, accordiated section can also be formed with a strong memory such that the rupturing of one or more frangible bridges 48a, 48b causes projecting portion 6 to have a second orientation 51b visibly different from first orientation 51a. As used herein, the term orientation in reference to projecting portion 6 means its orientation relative to the angle of position of projecting platform 6. In the case of second embodiment container 101, the orientation of projecting platform 6 is generally horizontal and aligned with platform 52 projecting from base rim 5, Platform 52 thus serves to emphasize and delineate the orientation of pull tab 40. Thus, when frangible bridge 48a ruptures, the memory in accordiated section 41 causes at least pull tab 40 to angle upward and increase distance from platform 52. Thus, in addition to changing the length of the accordiated section and the pull tab, the rupturing of one or more frangible bridges 48a, 48b also preferably causes pull tab 40 to visibly change orientation from first orientation 51a to second orientation 51b as shown in
[0072] As seen in
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[0074] As shown
[0075] As explained below, lid 2 is unsealed from base 3 through application of a sustained pulling force to pull tab 40. Upon application of an initial pulling force to pull tab 40 one or more frangible bridges 48a, 48b connecting pull tab 40 to projecting portion 6 are caused to break. Further application of a pulling force on pull tab 40, particularly in an upward manner, results in unsealing lid 2 from base 3. Thus, container 201 and pull tab 40 can assume a tab-employed state or arrangement prior to actually opening container 201. This state is shown in
[0076] As seen in the figures, third embodiment container 201 comprises lid 2 and base 3. Lid 2 includes cover portion 33 and lid rim 4. Lid rim 4 circumferentially extends about the periphery of lid 2.
[0077] In the context of container 201, the inventive pull tab 40 of the present invention is best seen in
[0078] The present invention container 201 includes projecting portion 6. Projecting portion 6 includes one or more shoulders 7a, 7b. The exemplary embodiment of
[0079] In the preferred embodiment, base rim 5 includes base rim projecting platform 52. When container 201 is in the initially sealed state, projecting portion 6 superposes over base rim projecting platform 52. Projecting portion 6 constitutes a localized planar extension of peripheral projecting lid rim flange 9. On the other hand, platform 52 preferably includes outer wall 13 to add rigidity to platform 52. Thus, when container 201 is closed, projecting platform 52 helps protect projecting portion 6 and its integral pull tab 40 from compression damage or being inadvertently snagged. To aid in grasping gripping tip 42, platform 52 may include cavity 53 on platform surface 54. Gripping tip 42 preferably includes surface texture 55 to aid in holding gripping tip 42. in the depicted embodiment, surface texture 55 is exemplarily shown as arcuate ribs, but could include other known textures including differently shaped ribs, knurling, raised bumps or lettering. Platform 52 also serves to provide a visible reference for the orientation of projecting portion 6 both before and after activation of pull tab 40. In this respect, accordiated section can also be formed with a strong memory such that the rupturing of one or more frangible bridges 48a, 48b causes projecting portion 6 to have a second orientation 51b visibly different from first orientation 51a. As used herein, the term orientation in reference to projecting portion 6 means its orientation relative to the container's horizontal direction, which horizontal direction platform 52 serves to emphasize and delineate. Thus, when frangible bridge 50a ruptures, the memory in accordiated section 41 causes at least pull tab 40 to angle upward and increase distance from platform 52.
[0080] The preferred embodiment projection portion has at least one frangible bridge, but is discussed and shown in the drawings in a preferred embodiment with two frangible bridges, which provide symmetry and balance to projecting portion 6 and pull tab 40. Similarly, in the preferred embodiment, projecting portion includes two shoulders, first shoulder 7a and a second shoulder 7b. Thus, by way of example, in one embodiment, the projecting portion could include first frangible bridge 48a connecting the at least one pleat 43 to first shoulder 7a and a second frangible bridge 48b connecting the at least one pleat 43 to second shoulder 7b. When container 201 is in the loading state or the initially sealed state, accordiated section 41 has a first length 50a and a first orientation 51a relative to projecting portion 6. First and second frangible bridges 48a, 48b rupture upon the application of a pulling force to pull tab 42 when container 201 is in the initially sealed state. When frangible bridges 48a, 48b rupture, accordiated section 41 has a second length 50b that is visibly different from first length 50a. The rupturing of frangible bridges 48a, 48b also preferably causes projecting portion 6 to visibly change orientation from first orientation 51a to second orientation 51b as shown in the figures. In the preferred embodiment, lid rim 4 includes lid rim flange 9 and projecting portion 6 is integrally formed in and projects outwardly from lid rim flange 9.
[0081] Frangible bridges 48a, 48b are formed as a relatively weaker material than pleat 43, shoulders 7a, 7b, or flange 9. By virtue of being formed of weakened material, frangible bridges 48a, 48b rupture upon the application of a first pulling force to pull tab 40 when the container is in the initially sealed state. Ideally, this first pulling force should be significantly less than the pulling force necessary to unseal lid 2 from base 3, though testing on prototypes indicates that it is not necessarily the peak force differences between bridge frangibility and container separability, but the amount of work that determines optimum operation. In the depicted preferred embodiment, projecting portion 6 has two shoulders, first shoulder 7a and second shoulder 7b and pull tab 40 is interposed between shoulders 7a, 7b. In one embodiment, frangible bridges, 48a, 48b each respectively connect to shoulders 7a, 7b via a riser 60. When container 201 is in the loading state or the initially sealed state, the at least one pleat 43 in accordiated section 41 is connected to projecting portion 6. In the depicted preferred embodiment this connection is achieved by a first frangible bridge 48a extending from pleat 43 to riser 60 on first shoulder 7a and by second frangible bridge 48b extending from pleat 43 to riser 60 on second shoulder 7b. When the at least one pleat 43 is connected in such fashion, accordiated section 41 has a visible first length 50a and a first orientation 51a (substantially parallel) relative to projecting portion 6. In the figures showing a preferred embodiment projecting portion 6 in which accordiated section 41 has three pleats 43, each pleat 43 is thus bookended by a pair of risers 60. Risers 60 are shaped similarly to a transverse cross-section of pleats 43 in terms of leg length and the angle between legs 44. In the depicted embodiment first frangible bridge 48a and second frangible bridge 48b are integrally formed in projecting portion 6 and can be formed by thinning, scoring or skip-perforating (collectively referred to as weakening) the plastic extending between pleat 43 and riser 60.
[0082] As seen in the figures, projecting portion 6 and its associated accordiated section 41 deforms by operation of expansion of pleats 43 and not by operation of serration-like structures such as recesses or ribs (protrusions) formed on its surface. Accordingly, it provides a very reliable and noticeable deformation both in terms of visible difference, plus in terms of tactile feel when the accordiated section 41 pops by virtue of the rupturing of frangible bridge 48a or bridges 48a, 48b. However, being of weakened material, frangible bridges 48a and 48b rupture upon the application of a first pulling force to pull tab 40 when the container is in the initially sealed state. To break frangible bridges 48a, 48b, an outwardly directed pulling force is applied to pull tab 40 by way of grasping gripping tip 42. Notably, as shown in
[0083] In the embodiment in which the a frangible bridge connects to a pleat, it is preferred that the frangible bridge be located at the point where it can extend directly from the pleat to the shoulder. Moreover, though
[0084] Referable to
[0085] A container and projecting portion constructed in accordance with the present invention can be manufactured in a variety of shapes and sizes, and is preferably formed of resins or plastic materials including, but not limited to, polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate (PET) or high impact polystyrene (HIPS). The container is preferably thermoformed, but can be blow-molded or injection molded. The container lid and base, as well as the projecting portion, can be transparent or translucent, and may be colored in either instance. The container can be provided with vents to promote the flow of air or steam in or out of the container. Further, the container can be of any shape, including round or polygonal. As shown in the figures, the rim structures of the container may be adapted to include a hinge such that the lid and base are connected to each other in a clamshell configuration.
[0086] Having described the invention in detail, those skilled in the art will appreciate that modifications may be made of the invention without departing from its spirit. Therefore, it is not intended that the scope of the invention be limited to the specific embodiment illustrated and described.