Turn-back coaxial gas pressurizing pump and gas pressurizing method
10197053 ยท 2019-02-05
Assignee
Inventors
Cpc classification
F04B39/0016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B3/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B53/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turn-back coaxial gas pressurizing pump and gas pressurizing method using the same, relate to the field of gas pressure boosting. The turn-back coaxial gas pressurizing pump includes a primary cylinder, a primary piston, a secondary cylinder serving as a rod of the primary piston, a pressure bar, an air pump bonnet, a secondary piston and a piston rod. The primary cylinder, the secondary cylinder and the piston rod are arranged coaxially. A rear end of the piston rod extends through a first non-returning adaptive valve provided in the primary piston and is fixed on the bottom wall of the primary cylinder. As a result, the two pistons move in opposite directions to boost the pressure.
Claims
1. A turn-back coaxial gas pressurizing pump comprising, a primary cylinder, a primary piston provided in the primary cylinder, a secondary cylinder serving as a rod of the primary piston, a pressure bar fixed to the secondary cylinder, and an air pump bonnet covering an open end of the primary cylinder; wherein a secondary piston and a piston rod are provided in the secondary cylinder, and the primary cylinder, the secondary cylinder, and the piston rod arranged coaxially, a rear end of the piston rod extends through the primary piston and is fixed on a bottom of the primary cylinder, a first non-returning adaptive valve is placed between the piston rod and the primary piston, a primary compression chamber formed by a front end of the primary piston is provided in the primary cylinder and communicates with external air via a non-returning intake valve, a secondary compression chamber formed by a front end of the secondary piston is provided in the secondary cylinder and communicates with a pressure output gas line via a non-returning air out valve, the primary compression chamber communicates with a transition chamber formed by a rear end of the secondary piston which is provided in the secondary cylinder via the first non-returning adaptive valve in a one-way manner, and the transition chamber communicates with the secondary compression chamber via a second non-returning control valve in a one-way manner, wherein, a groove is fluted by a rear end of the primary piston, and the first non-returning adaptive valve is placed in a slot formed on a bottom of the groove, the first non-returning adaptive valve comprising: a non-returning valve body, an O-ring, a seal unit, and a threaded compression ring, the piston rod extends through the first non-returning adaptive valve, wherein, the non-returning valve body appears as an annular-cap and includes a base, a rim connected with the base, and a threaded part, a connection portion between the base and the rim has a male cone, wherein semicircular grooves are fluted on its conical surface, the seal unit consists of an elastic seal ring and a wear-resistant outer ring gasket, the outer ring gasket is divided into a thick-bottom part and a thin-neck part, and the elastic seal ring hoops around the thin-neck part, the seal unit is placed in a slot formed by the base and the rim within the non-returning valve body, and the outer ring gasket abuts against the base, the threaded compression ring is screwed into the valve body across the threaded part of the non-returning valve body, the threaded compression ring contacts with the elastic seal ring and compresses the seal unit by its being screwed in, the O-ring is fitted into the groove which is fluted on the front end of the non-returning valve body.
2. The turn-back coaxial gas pressurizing pump according to claim 1, wherein external surfaces of the primary piston and the secondary piston have annular grooves respectively, and guide rings are fitted into the annular grooves.
3. The turn-back coaxial gas pressurizing pump according to claim 1, wherein; the secondary cylinder extends from an open end of the primary cylinder and extends through the air pump bonnet, and a pressure bar guide ring is provided in clearance fit with a fitting portion between the air pump bonnet and the secondary cylinder.
4. The turn-back coaxial gas pressurizing pump according to claim 1, wherein; the non-returning intake valve is provided in a continuous groove placed on a bottom wall of the primary cylinder, an output side of the non-returning intake valve communicates with the primary compression chamber of the primary cylinder, and an intake side of the non-returning intake valve communicates with atmosphere.
5. The turn-back coaxial gas pressurizing pump according to claim 4, wherein, a sealing plug is provided at the end of the continuous groove on the bottom wall of the primary cylinder, the non-returning intake valve is provided in a groove fluted on a front end of the sealing plug, a plurality of seal rings are provided in the annular groove on an outer cylindrical surface of the sealing plug, and the sealing plug is screwed to the continuous groove on the bottom wall.
6. A gas pressurizing method, which uses the turn-back coaxial gas pressurizing pump as set forth in claim 1, comprising the following steps: controlling the pressure bar to drive the secondary cylinder and the primary piston to move towards a gas suction direction of the primary cylinder, so that the first non-returning adaptive valve is closed and the non-returning intake valve is opened to take air into the primary compression chamber, and the second non-returning control valve is opened to allow the gas in the transition chamber to enter into the secondary compression chamber, and controlling the pressure bar to drive the secondary cylinder and primary piston to move towards a gas discharging direction of the secondary cylinder, so that the non-returning intake valve is closed and the first non-returning adaptive valve is opened to discharge pressurized gas from the primary compression chamber into the transition chamber, and at the same time the second non-returning control valve is closed, the non-returning air-out valve is opened, and the compressed high pressure gas in the secondary compression chamber is discharged into the pressure output gas line.
7. The turn-back coaxial gas pressurizing pump according to claim 1, wherein, a recessed groove is fluted by the rear end of the secondary piston, and a front portion of the piston rod is fitted into the recessed groove, a front section of a main body of the piston rod is a tapered section whose front end is a male cone with annular grooves on its conical surface, a one-way valve O-ring is fitted into the grooves, accordingly, the rear end opening of the secondary piston has a tapered ring surface and matches with a rim formed on the back face of the tapered section on the piston rod, a clearance serving as a gas path is left between the matching surfaces, male threads are arranged at the forefront of the main body, into which a piston gland nut is screwed, a diameter of the piston gland nut is larger than a minimum diameter of the tapered ring surface of the secondary piston, and is smaller than a diameter of the recessed groove fluted within the secondary piston, so that a clearance serving as a gas path is left between an external surface of the piston gland nut and an internal surface of the secondary piston, an air channel is grooved on a compressing surface of the piston gland nut, the secondary piston together with the main body of the piston rod, the one-way valve O-ring, and the piston gland nut consists of the second non-returning control valve.
8. The turn-back coaxial gas pressurizing pump according to claim 7, wherein, the piston rod is hollow to form a gas path for communicating with the pressure output gas line, the front end of the piston rod is configured into a flute, the non-returning air-out valve is provided in the flute, and the non-returning air-out valve communicates with the gas path built in the secondary compression chamber and the piston rod.
9. The turn-back coaxial gas pressurizing pump according to claim 8, wherein external surfaces of the primary piston and the secondary piston have annular grooves respectively, and guide rings are fitted into the annular grooves.
10. The turn-back coaxial gas pressurizing pump according to claim 8, wherein, the secondary cylinder extends from an open end of the primary cylinder and extends through the air pump bonnet, and a pressure bar guide ring is provided in clearance fit with a fitting portion between the air pump bonnet and the secondary cylinder.
11. The turn-back coaxial gas pressurizing pump according to claim 8, wherein, the non-returning intake valve is provided in a continuous groove placed on a bottom wall of the primary cylinder, an output side of the non-returning intake valve communicates with the primary compression chamber of the primary cylinder, an intake side of the non-returning intake valve communicates with atmosphere.
12. The turn-back coaxial gas pressurizing pump according to claim 11, wherein, a sealing plug is provided at the end of the continuous groove, the non-returning intake valve is provided in a groove fluted on a front end of the sealing plug, a plurality of seal rings are provided in annular grooves on an outer cylindrical surface of the sealing plug, and the sealing plug is screwed to the continuous groove on the bottom wall.
13. The turn-back coaxial gas pressurizing pump according to claim 8, wherein, a first annular notch is fluted on a contact of a front end surface of the primary piston and an internal surface of the primary cylinder, and a first seal assembly is fitted into the first annular notch; a second annular notch is fluted on a contact of a front end surface of the secondary piston and an internal surface of the secondary cylinder, and a second seal assembly is fitted into the second annular notch; the first and second seal assemblies each consists of an elastic seal ring and a wear-resistant ring gasket, the ring gasket having a recessed annular groove, and the elastic seal ring is placed between the annular groove and the respective first and second annular notches of the respective primary and secondary pistons.
14. The turn-back coaxial gas pressurizing pump according to claim 7, wherein, a first annular notch is fluted on a contact of a front end surface of the primary piston and an internal surface of the primary cylinder, and a first seal assembly is fitted into the first annular notch; a second annular notch is fluted on a contact of a front end surface of the secondary piston and an internal surface of the secondary cylinder, and a second seal assembly is fitted into the second annular notch; the first and second seal assemblies each consists of an elastic seal ring and a wear-resistant ring gasket, the ring gasket having a recessed annular groove, and the elastic seal ring is placed between the annular groove and the respective first and second annular notches of the respective primary and secondary pistons.
15. The turn-back coaxial gas pressurizing pump according to claim 1, wherein, a first annular notch is fluted on a contact of a front end surface of the primary piston and an internal surface of the primary cylinder, and a first seal assembly is fitted into the first annular notch; a second annular notch is fluted on a contact of a front end surface of the secondary piston and an internal surface of the secondary cylinder, and a second seal assembly is fitted into the second annular notch; the first and second seal assemblies each consists of an elastic seal ring and a wear-resistant ring gasket, the ring gasket having a recessed annular groove, and the elastic seal ring is placed between the annular groove and the respective first and second annular notches of the respective primary and secondary pistons.
16. A turn-back coaxial gas pressurizing pump comprising, a primary cylinder, a primary piston provided in the primary cylinder, a secondary cylinder serving as a rod of the primary piston, a pressure bar fixed to the secondary cylinder, and an air pump bonnet covering an open end of the primary cylinder; wherein a secondary piston and a piston rod are provided in the secondary cylinder, and the primary cylinder, the secondary cylinder, and the piston rod arranged coaxially, a rear end of the piston rod extends through the primary piston and is fixed on a bottom of the primary cylinder, a first non-returning adaptive valve is placed between the piston rod and the primary piston, a primary compression chamber formed by a front end of the primary piston is provided in the primary cylinder and communicates with external air via a non-returning intake valve, a secondary compression chamber formed by a front end of the secondary piston is provided in the secondary cylinder and communicates with a pressure output gas line via a non-returning air out valve, the primary compression chamber communicates with a transition chamber formed by a rear end of the secondary piston which is provided in the secondary cylinder via the first non-returning adaptive valve in a one-way manner, and the transition chamber communicates with the secondary compression chamber via a second non-returning control valve in a one-way manner, wherein, a recessed groove is fluted by the rear end of the secondary piston, and a front portion of the piston rod is fitted into the recessed groove, a front section of a main body of the piston rod is a tapered section whose front end is a male cone with annular grooves on its conical surface, a one-way valve O-ring is fitted into the grooves, accordingly, the rear end opening of the secondary piston has a tapered ring surface and matches with a rim formed on the back face of the tapered section on the piston rod, a clearance serving as a gas path is left between the matching surfaces, male threads are arranged at the forefront of the main body, into which a piston gland nut is screwed, a diameter of the piston gland nut is larger than a minimum diameter of the tapered ring surface of the secondary piston, and is smaller than a diameter of the recessed groove fluted within the secondary piston, so that a clearance serving as a gas path is left between an external surface of the piston gland nut and an internal surface of the secondary piston, an air channel is grooved on a compressing surface of the piston gland nut, the secondary piston together with the main body of the piston rod, the one-way valve O-ring, and the piston gland nut consists of the second non-returning control valve.
17. The turn-back coaxial gas pressurizing pump according to claim 16, wherein, the piston rod is hollow to form a gas path for communicating with the pressure output gas line, the front end of the piston rod is configured into a flute, the non-returning air-out valve is provided in the flute, and the non-returning air-out valve communicates with the gas path built in the secondary compression chamber and the piston rod.
18. The turn-back coaxial gas pressurizing pump according to claim 17, wherein, a first annular notch is fluted on a contact of a front end surface of the primary piston and an internal surface of the primary cylinder, and a first seal assembly is fitted into the first annular notch; a second annular notch is fluted on a contact of a front end surface of the secondary piston and an internal surface of the secondary cylinder, and a second seal assembly is fitted into the second annular notch; the first and second seal assemblies each consists of an elastic seal ring and a wear-resistant ring gasket, the ring gasket having a recessed annular groove, and the elastic seal ring is placed between the annular groove and the respective first and second annular notches of the respective primary and secondary pistons.
19. The turn-back coaxial gas pressurizing pump according to claim 16, wherein, a first annular notch is fluted on a contact of a front end surface of the primary piston and an internal surface of the primary cylinder, and a first seal assembly is fitted into the first annular notch; a second annular notch is fluted on a contact of a front end surface of the secondary piston and an internal surface of the secondary cylinder, and a second seal assembly is fitted into the second annular notch; the first and second seal assemblies each consists of an elastic seal ring and a wear-resistant ring gasket, the ring gasket having a recessed annular groove, and the elastic seal ring is placed between the annular groove and the respective first and second annular notches of the respective primary and secondary pistons.
20. The turn-back coaxial gas pressurizing pump according to claim 16, wherein, external surfaces of the primary piston and the secondary piston have annular grooves respectively, and guide rings are fitted into the annular grooves.
21. The turn-back coaxial gas pressurizing pump according to claim 16, wherein, the secondary cylinder extends from an open end of the primary cylinder and extends through the air pump bonnet, and a pressure bar guide ring is provided in clearance fit with a fitting portion between the air pump bonnet and the secondary cylinder.
22. A gas pressurizing method, which uses the turn-back coaxial gas pressurizing pump as set forth in claim 16, comprising the following steps: controlling the pressure bar to drive the secondary cylinder and the primary piston to move towards a gas suction direction of the primary cylinder, so that the first non-returning adaptive valve is closed and the non-returning intake valve is opened to take air into the primary compression chamber, and the second non-returning control valve is opened to allow the gas in the transition chamber to enter into the secondary compression chamber, and controlling the pressure bar to drive the secondary cylinder and primary piston to move towards a gas discharging direction of the secondary cylinder, so that the non-returning intake valve is closed and the first non-returning adaptive valve is opened to discharge pressurized gas from the primary compression chamber into the transition chamber, and at the same time the second non-returning control valve is closed, the non-returning air-out valve is opened, and the compressed high pressure gas in the secondary compression chamber is discharged into the pressure output gas line.
Description
DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7) In the figures: 01primary cylinder, 02primary piston, 03first non-returning adaptive valve, 04primary piston guide ring, 06secondary cylinder, 07secondary piston guide ring, 08secondary piston, 09air pump bonnet, 10piston gland nut, 11pressure bar guide ring, 12non-returning air-out valve, 13one-way valve O-ring, 14piston rod, 16non-returning intake valve, 18sealing plug, 19bottom wall of cylinder, 21slot, 22threaded compression ring, 23non-returning valve body, 24O-ring, 26seal unit, 34first seal assembly, 36second seal assembly, 18sealing plug, 31primary compression chamber, 32transition chamber, 33secondary compression chamber, 35pressure bar, 41main body, 42air channel, 43tapered ring surface.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(8) The present invention is a two-stage air pressure pump developed from a conventional primary gas pressurizing pump by turning back in a coaxial direction. The two-stage pump uses a primary piston pressure bar to add parts such as a primary gas compression unit and a first non-returning adaptive valve, etc., and uses a primary piston rod as a compression cylinder secondary compression, forcing a secondary cylinder to move when a secondary piston remains relatively static. It also utilizes changes in a chamber before and after the secondary cylinder moves to carry out gas storage and gas exchange, so as to control the pressurized gas entering into the secondary compression chamber for compression or discharge. Thus, one-stage compression is changed to two-stage compression, so as to force gas to be compressed to reach an even higher pressure, the gas compression efficiency to be improved, and the required force for gas compression to be decreased. It also satisfies the development concepts of miniaturization and efficiency in modern products.
(9) The turn-back coaxial gas pressurizing pump in the present invention comprises: a primary cylinder, a primary piston, a secondary cylinder serving as a link of the primary piston, a pressure bar, an air pump bonnet, a secondary piston and a piston rod, wherein the primary cylinder, the secondary cylinder and the piston rod are arranged coaxially. A rear end of the piston rod extends through a first non-returning adaptive valve installed in the primary piston and is fixed on a bottom wall of the primary cylinder, so as to utilize the two pistons' countermove to increase the pressure. The details of the structure are shown in
(10) The primary cylinder 01 acts as both a cylinder and a casing of the air pump, and integrates all parts and all gas paths relating to the air pump.
(11) The side of the cylinder bottom wall 19 acts as intake side, in which a non-returning intake valve 16 is mounted. As shown in
(12) The primary piston 02 is arranged in the primary cylinder 01, whose side walls are fitted with an internal face of the primary cylinder 01, whose front end is mounted with a first seal assembly 34, and a primary piston guide ring 04 serving as a guide part for the primary piston 02 and is hooped thereabout, so that two annular surfaces for positioning and guiding are formed on the primary piston 02, and clearance between the primary cylinder body 01 and the primary piston 02 can be enlarged as needed. The first seal assembly 34 consists of an elastic seal ring and a wear-resistant ring gasket, wherein the seal ring has a recessed annular groove. The elastic seal ring is fitted between the annular groove and the front annular opening of the primary piston 02, so as to keep the sealed condition between the primary piston 02 and the primary cylinder 01 with the first seal assembly 34.
(13) The rear end of the primary piston 02 is fixed with a piston rod. In the present invention, the link of the primary piston 02 is the secondary cylinder 06, which is inserted into the primary cylinder 01 from its rear end. Threads on the external walls of the secondary cylinder 06 are tightened into the deep grooves on a rear portion of the primary piston 2, and seal rings are hooped around the joint (see also
(14) The front end of the primary piston 02 together with the bottom wall and the side walls of the primary cylinder 01 forms a primary compression chamber 31, which communicates with the non-returning intake valve 16.
(15) The external walls of the secondary cylinder 06 act as a link whose end is protruding into the primary cylinder 01 (defined as the front end of the secondary cylinder 06) out of the primary piston 02 into the primary cylinder 01. The protruding end is connected with a pressure bar 35. The secondary cylinder 06 is driven to move by the pressure bar 35.
(16) The rearmost section of the primary cylinder 01 is connected with the air pump bonnet 09. A pressure bar guide ring 11 acted as a forced guiding part is added on the fitting portion of the air pump bonnet 09 and the secondary cylinder 06. The pressure bar guide ring 11 serving as a main guiding part with wear resistance is required for accurate clearance fit with the secondary cylinder 06 to ensure the secondary cylinder 06 moves steadily.
(17) The main components and assembly of the primary cylinder 01 is described above. Hereinafter, the composition of the secondary cylinder 06 is described in detail.
(18) The secondary piston 08 is fitted in the secondary cylinder 06, and the side walls of the secondary piston 08 are fitted with the internal face of the secondary cylinder 06. Similarly, a second seal assembly 36 is put on the front end (front end direction of the secondary cylinder 06) of the secondary piston 08, and a secondary piston guide ring 07 is hooped around serving as a guiding part of the secondary piston 08, so that the secondary piston 08 is positioned and guided by two annular surfaces, and the clearance between the secondary cylinder body 08 and the secondary piston 08 could be enlarged as needed. The second seal assembly 36 consists of an elastic seal ring and a wear-resistant ring gasket. The seal ring has a recessed annular groove, and the elastic seal ring is fitted between the annular groove and the front annular opening of the secondary piston 06, so that the part between secondary piston 08 and the secondary cylinder 06 remains sealed by the second seal assembly 36.
(19) The end of the secondary piston 08 is fixed on a piston rod 14. The piston rod 14 uses its front end to fit into the groove which is fluted on the secondary piston 08, and uses its rear end to extend from the rear end of the secondary cylinder 06 and run through the primary piston 02 until it enters into the groove arranged on the bottom wall 19 of the primary cylinder 01, and fixes them by threaded connection (the piston rod 14 is fixed, while the secondary cylinder moving in opposite direction). A seal ring is hooped around the joint which lies between the piston rod 14 and the bottom wall 19 of the primary cylinder 01. The primary cylinder 01, the secondary cylinder 06, and the piston rod 14 are arranged coaxially. A one-way valve O-ring 13 is hooped around the joint of the piston rod 14 and the rear end of the secondary piston 08. A space enclosed by the rear end of the secondary piston 08, the external face of the piston rod 14, and the rear end and the side walls of the secondary cylinder body 06 is defined as a transition chamber 32, and a space enclosed by the front end of the secondary piston 08. The front end and the side walls of the secondary cylinder body 06 is defined as a secondary compression chamber 33.
(20) As shown in the
(21) The secondary cylinder 06 is forced to move back and forth in the axial direction in operation; so that the secondary piston 08 placed in the secondary cylinder 06 can move back and forth relatively in the secondary cylinder 06. In particular, once the secondary cylinder 06 begins to move forward (as indicated by the arrows in
(22) Moreover, also see in
(23) The detail of the assembly of components related to the secondary cylinder had been described above. Hereinafter, joining between the primary cylinder 01 and the secondary cylinder 06 will be further described in detail.
(24) A first non-returning adaptive valve 03 is placed on a section which lies between the rear end face of the piston rod 14 extending from the secondary cylinder 06 and the front face of the primary piston 02. As shown in
(25) The first non-returning adaptive valve 03 is placed on the piston rod 14 and fitted into a slot 21 of the lowermost of the deep groove which is fluted on the primary piston 02 during use. The center hole of the first non-returning adaptive valve 03 is punctured from the side (output side) with seal unit 26. On the other hand, the slot 21 which is fluted on the bottom of the deep groove of the primary piston 02 is the same shape as the first non-returning adaptive valve 03, but is slightly larger than the latter in size of its periphery. The internal face of the lowermost bottom (intake side) of the deep groove is designed into a conical fitting surface for matching with the outer conical surface of the front end of the non-returning valve body 23. When the first non-returning adaptive valve 03 moves along with the primary piston 02 in an axial direction, it will move in relation to the internal face of the slot 21 of the deep groove on the primary piston 02 in the axial direction, so that the outer conical surface of the front end of the non-returning valve body 23 will press on the conical fitting surface of the slot 21 of the deep groove to isolate from the gas (as shown in
(26) To assemble the components described above, it can be realized the turn-back coaxial gas pressurizing pump in the present invention.
(27) In the structure of the air pump, the space between the secondary cylinder 06 (i.e., pressure rod) and the primary piston 02 is sealed by a seal ring to form a sealed gas transition chamber 32. The conical surface of the non-returning adaptive valve 03 is coordinated with the conical surface of the primary piston 02 to control the on/off the gas flow into the primary compression chamber 31. On the other hand, since a two-stage piston turn-back layout is used, the guiding performance is not enough. Therefore, an axial guiding unit should be used, specifically, the primary piston guide ring 04, which serves as a guiding part for the primary piston 02, and the secondary piston seal ring 07, which serves as a guiding part for the secondary piston. To ensure the pressure bar 35 and the secondary cylinder 06 moves steadily, a pressure bar guide ring 11 acts as a forced guiding part is provided on the fitting portion of the air pump bonnet 09 and the secondary cylinder 06, and as a main guiding part with wear resistance, it is required for accurate clearance fit.
(28) An embodiment of the turn-back coaxial gas pressurizing pump is shown in
(29) As shown in
(30) In the intake cycle, there is no relative movement between the secondary piston 08 and the secondary cylinder 06 instead of the secondary piston 08 moving along with the secondary cylinder 06 in early stages, because of the friction between them. The secondary piston 08, the piston rod 14, the piston gland nut 10, and the seal ring 13 coordinate to form a second non-returning control valve to control the flow of gas in the transition chamber 32 and the secondary compression chamber 33. Once the slaved secondary piston 08 comes into contact with the piston gland nut 10, the secondary piston 08 stops, and the sealing effect of the seal ring 13 at the fitting portion of the secondary piston 08 and the conical surface of the piston rod 14 is removed, so as to force gas in the transition chamber 32 to be dispersed from the clearance fit between the secondary piston 08 and the conical surface of the piston rod 14, the radial groove 42 on the lower end face of the piston gland nut 10, and the clearance between the external wall of the piston gland nut 10 and the internal wall of the secondary piston into the secondary compression chamber 33. Once the pressurized gas in the transition chamber 32 flows into the secondary compression chamber 33, the delivery of the pressurized gas will be accomplished. Thus, the entire intake process of the air pump is completed, i.e., the primary cylinder 01 takes gas in from the environment via the non-returning intake valve 16, while the gas in the transition chamber 32 enters into the secondary compression chamber 33.
(31) The gas flow of the air pump in a suction state is described above. In the intake process, if the gas pressure in the secondary compression chamber 33 of the air pump is higher than the gas pressure in the external gas pipe, the non-returning air-out valve 12 will be opened, and the gas is delivered through the hollow passage in the piston rod 14 to the gas discharging port to be directly delivered into the gas output pipeline. If the gas pressure in the secondary compression chamber 33 is lower than the gas pressure in the external gas pipe, the gas will not be delivered into the external gas pipe until the gas compression pressure in the secondary compression chamber 33 is boosted up by the movement of the piston.
(32) As shown in
(33) An intake cycle and an exhaust cycle described above constitute a working cycle of the air pump, and by use of the primary and the secondary cylinders in a turn-back arrangement with the non-returning adaptive valve, the movement and the control of the gas path of the pistons in two stages are able to be realized coaxially. Moreover, because the primary suction and compression, transitional storage, pressurized (secondary) suction, secondary compression and discharging procedures of primary or secondary gas are realized by changing the direction of relative movement, high pressure compressed gas can be expected.
(34) The innovative features of the present invention include:
(35) 1. Because pistons are installed with two stages in a turn-back arrangement in a coaxial system, pressurized force is obtained in a single operation, the system structure is simple, and the axial footprint of the system is small.
(36) 2. Because a secondary cylinder is utilized as a link of the primary piston, it is capable of taking full advantage of an element, i.e., an element is able to be used for accomplishing several functions, so that the structure will be simplified.
(37) 3. With using of non-returning adaptive valve, the internal gas path can be controlled reliably, and the friction force between parts is decreased gradually by the wear-in of elements.
(38) 4. With the compact seal structure of the pistons, the wearing resistance of the pressurizing unit and the high pressure unit is improved, and self-compensation is provided, so that the service life of the entire machine is increased.
(39) 5. With the use of pistons in different diameters, adjusting compression ratio appropriately is available; it is possible to reach high gas pressure or a lower operating force, and to improve gas pressurizing efficiency.
(40) 6. Since the pistons are installed coaxially and integrated with two non-returning adaptive valves by a link, less occupation and smaller components are available, the complexity of processing can be reduced, and the cost of manufacture can be reduced.
(41) 7. With the elements being installed coaxially and the guiding parts annexed in the primary and secondary pistons, eccentric wearing of the pistons and cylinders can be alleviated, and since only one pressure bar is applied in guiding, the overall stability of the air pump is improved, and the assembly is simplified.
INDUSTRIAL APPLICABILITY
(42) The turn-back gas pressurizing pump in the present invention can build a high gas pressure only by applying force in a small volume, and its turn-back design enables the product to be reduced in size. The pump in the present invention is a gas pressurizing apparatus being light weight, easy to carry, and higher in pressure and suitable for instrument calibration on-site. So it is useful in industrial application.