Steam supply system and CO2 recovery unit including the same
10195561 ยท 2019-02-05
Assignee
Inventors
- Koji Nakayama (New York, NY, US)
- Takahito Yonekawa (New York, NY, US)
- Masayuki Inui (New York, NY, US)
- Tatsuya Tsujiuchi (New York, NY, US)
- Osamu Miyamoto (Hiroshima, JP)
- Yoshiki Sorimachi (Tokyo, JP)
Cpc classification
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F23J2219/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B37/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/1412
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E20/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F23J2215/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A steam supply system that can reheat CO.sub.2 absorbing liquid without lowering performance of a reboiler by decompressing a condensed water drum is provided. This system includes a reboiler that raises the temperature of absorbing liquid contacted with exhaust gas discharged from a boiler to absorb CO.sub.2 in the exhaust gas and heated to eliminate CO.sub.2. The reboiler includes a heat exchanger tube to which steam for heating is supplied and a condensed water drum that recovers condensed water of the steam introduced from the heat exchanger tube as steam drain, and the condensed water drum is provided with decompression unit that lowers pressure in the condensed water drum.
Claims
1. A steam supply system comprising: a reboiler that raises a temperature of absorbing liquid which has contacted with exhaust gas discharged from a boiler to absorb CO.sub.2 in the exhaust gas and which has been heated to eliminate CO.sub.2, the reboiler including: a heat exchanger tube which supplies steam for heating to the reboiler; and a condensed water drum that recovers condensed water of the steam introduced from the heat exchanger tube as steam drain, wherein the condensed water drum is provided with a decompression unit that lowers pressure in the condensed water drum, wherein the decompression unit includes a vent tube that discharges gas phase in the condensed water drum to ambient air, and a flow rate control valve which is provided in the vent tube and which controls flow rate of the gas phase in the vent tube, the steam supply system further comprising: a first measuring unit for measuring pressure in the heat exchanger tube at an upstream position of the reboiler; a second measuring unit for measuring pressure in the condensed water drum; and a controller which controls the flow rate control valve on the basis of pressure difference between a measured pressure by the first measuring unit and a measured pressure by the second measuring unit, wherein, when the pressure difference between the pressure measured by the first measuring unit and the pressure measured by the second measuring unit falls below a predetermined value approaching pressure equalization, the flow rate control valve is configured to receive a signal from the controller and configured to change its degree of opening in response to the signal such that the pressure difference is adjusted to a desired value.
2. A steam supply system comprising: a reboiler that raises a temperature of absorbing liquid which has contacted with exhaust gas discharged from a boiler to absorb CO.sub.2 in the exhaust gas and which has been heated to eliminate CO.sub.2, the reboiler including: a heat exchanger tube which supplies steam for heating to the reboiler; and a condensed water drum that recovers condensed water of the steam introduced from the heat exchanger tube as steam drain, wherein the condensed water drum is provided with a cooling unit which cools the condensed water in the condensed water drum in order to lower pressure in the condensed water drum, wherein the cooling unit includes: a drain circulation route branched from a steam drain piping that discharges the steam drain from a bottom portion of the condensed water drum, the drain circulation route being connected to the condensed water drum; a cooler that is provided in the drain circulation route and that cools the steam drain branched to the drain circulation route side, and a flow rate control valve which controls flow rate of the steam drain in the drain circulation route, wherein the steam supply system further comprises: a first measuring unit for measuring pressure in the heat exchanger tube at an upstream position of the reboiler; a second measuring unit for measuring pressure in the condensed water drum; and a controller which controls the flow rate control valve on the basis of pressure difference between a measured pressure by the first measuring unit and a measured pressure by the second measuring unit, wherein the controller controls cooling medium flowing in a heat exchanger tube provided in the cooling unit, wherein, when the pressure difference between the pressure measured by the first measuring unit and the pressure measured by the second measuring unit falls below a predetermined value approaching pressure equalization, the flow rate control valve is configured to receive a signal from the controller and configured to change its degree of opening in response to the signal such that the pressure difference is adjusted to a desired value, and wherein the condensed water cooled by the cooling unit is returned to the condensed water drum through the drain circulation route.
3. A steam supply system comprising: a reboiler that raises a temperature of absorbing liquid which has contacted with exhaust gas discharged from a boiler to absorb CO.sub.2 in the exhaust gas and which has been heated to eliminate CO.sub.2, the reboiler including: a heat exchanger tube which supplies steam for heating to the reboiler; and a condensed water drum that recovers condensed water of the steam introduced from the heat exchanger tube as steam drain, wherein the condensed water drum is provided with a cooling unit which cools the condensed water in the condensed water drum in order to lower pressure in the condensed water drum, wherein the cooling unit comprises: a cooler provided on a steam drain piping that discharges the steam drain from a bottom portion of the condensed water drum; a steam drain circulation route branched from the downstream side of the cooler, the steam drain circulation route being connected to the condensed water drum, and a flow rate control valve which controls flow rate of the steam drain in the drain circulation route, wherein the steam supply system further comprises: a first measuring unit for measuring pressure in the heat exchanger tube at an upstream position of the reboiler; a second measuring unit for measuring pressure in the condensed water drum; and a controller which controls the flow rate control valve on the basis of pressure difference between a measured pressure by the first measuring unit and a measured pressure by the second measuring unit, wherein the controller controls cooling medium flowing in a heat exchanger tube provided in the cooling unit, wherein, when the pressure difference between the pressure measured by the first measuring unit and the pressure measured by the second measuring unit falls below a predetermined value approaching pressure equalization, the flow rate control valve is configured to receive a signal from the controller and configured to change its degree of opening in response to the signal such that the pressure difference is adjusted to a desired value, and wherein the condensed water cooled by the cooling unit is returned to the condensed water drum through the drain circulation route.
4. A CO.sub.2 recovery unit comprising: an absorbing tower that contacts CO.sub.2 in exhaust gas with the absorbing liquid to absorb CO.sub.2, and a regeneration tower that discharges CO.sub.2 absorbed in the absorbing tower from the absorbing liquid, wherein the regeneration tower includes a reboiler having the steam supply system according to any of claim 1 or 2.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF EMBODIMENTS
(7) Hereinafter, embodiments of a steam supply system and CO.sub.2 recovery unit including the same according to the present invention will be explained with reference to the drawings.
First Embodiment
(8) Hereinafter, a first embodiment of the present invention will be explained.
(9)
(10) As shown in
(11) The exhaust gas 100 including the cooled CO.sub.2 is supplied from a lower portion of an absorbing tower 104 via an exhaust gas line 103. The absorbing liquid 113 is supplied from an upper portion of the absorbing tower 104 and sprayed to the lower portion. In the absorbing tower 104, for example, alkanolamine-based CO.sub.2 absorbing liquid 113 (amine solution) is countercurrently contacted with the exhaust gas 100 while passing a packing 120. Because of this, CO.sub.2 in the exhaust gas 100 is absorbed in the CO.sub.2 absorbing liquid 113, and CO.sub.2 is eliminated from the exhaust gas 100 discharged from the industrial facility. From a tower top portion 104a of the absorbing tower 104, cleaned gas 150 in which CO.sub.2 is eliminated is discharged.
(12) The absorbing liquid 113 produces heat and raises its temperature by absorbing CO.sub.2, so that the cleaned gas 150 can include water vapor etc. The water vapor in the cleaned gas 150 is condensed by being cooled through countercurrent contact with cooled water on the packing layer 120 at the upper portion of the absorbing tower 104. A mist eliminator 121 is placed above the packing layer 120 to capture mist in the cleaned gas 150. On the outside of the absorbing tower 104, a cooler 122 and a pump 123 that circulates a part of the condensed water between the cooler 122 and the absorbing tower 104 are placed.
(13) The absorbing liquid 113 that absorbed CO.sub.2 in the absorbing tower 104 is retained in a tower bottom portion 104b, and supplied by a pump 106 from a liquid sending line L.sub.1 that connects the tower bottom portion 104b of the absorbing tower 104 and an upper portion of a regeneration tower 107 to the regeneration tower 107 to be sprayed to a packing 140. On an intersection of the liquid sending line L.sub.1 and a liquid sending line L.sub.2, a heat exchanger 109 that executes heat exchange between rich solution 113 (absorbing liquid that absorbed CO.sub.2) and lean solution 114 (absorbing liquid in which CO.sub.2 is eliminated) is placed. In the heat exchanger 109, the rich solution 113 is heated and the lean solution 114 is cooled.
(14) In the CO.sub.2 absorbing liquid 113 that absorbed CO.sub.2 (rich solution), CO.sub.2 is discharged due to endothermic reaction by countercurrent contact during passage through the packing 140 in the regeneration tower 107. Most CO.sub.2 is eliminated until the CO.sub.2 absorbing liquid reaches a tower bottom portion 107b of the regeneration tower 107, and the CO.sub.2 absorbing liquid is regenerated as lean solution 114. The regenerated lean solution 114 is supplied to the absorbing tower 104 again by a pump 108 via a lean solution cooling apparatus 105 as CO.sub.2 absorbing liquid (anime solution), and reused.
(15) The lean solution 114 which is regenerated by discharging CO.sub.2 in the regeneration tower 107 is refluxed to the absorbing tower 104 by the pump 108 through the liquid sending line L.sub.2 that connects the tower bottom portion 107b of the regeneration tower 107 and the upper portion of the absorbing tower 104, and during that, in the heat exchanger 109, it is subjected to heat exchange with the absorbing liquid 113 to be supplied from the absorbing tower 104 to the regeneration tower 107 to be cooled, and further, fully cooled to the temperature which is suitable for absorbing CO.sub.2 by the water-cooling type cooler 105.
(16) The reference symbol L.sub.3 denotes a CO.sub.2 discharge line connected to the tower top portion 107a of the regeneration tower 107. CO.sub.2 discharged from the CO.sub.2 absorbing liquid 113 in the regeneration tower 107 by the line L.sub.3 is fully cooled via a cooler 115 using cooling water 101 to be sent to a gas-liquid separator 111. The CO.sub.2 sent to the gas-liquid separator 111 is separated from condensed water 110 which is accompanied after the elimination of CO.sub.2. The separated CO.sub.2 is sent to a not shown CO.sub.2 compression apparatus. After that, the recovered carbon dioxide (CO.sub.2) is compressed by the CO.sub.2 compression apparatus to obtain high-pressure CO.sub.2. The condensed water 110 separated in the gas-liquid separator 111 is refluxed to the upper portion of the regeneration tower 107 by a pump 112.
(17) The refluxed condensed water 110 cools a packing 140 to prevent discharge of an absorbing agent etc.
(18) The absorbing liquid 113 including CO.sub.2 in the absorbing tower 104 is supplied to the upper portion of the regeneration tower 107, passes through the packing 140 to be retained in the tower bottom portion 107b. A reboiler 130 is provided to the tower bottom portion 107b of the regeneration tower 107. Moreover, a circulation route L.sub.4 that circulates the absorbing liquid 113 to the outside of the tower and a heat exchanger tube 130a that heats the absorbing liquid 113 are provided. A part of the absorbing liquid 113 of the tower bottom portion 107b is supplied to the reboiler 130 through the circulation route L.sub.4, and refluxed in the tower after it is heated due to heat exchange with high-temperature steam. Due to this heating, CO.sub.2 is discharged from the absorbing liquid 113 in the tower bottom portion 107b, and CO.sub.2 is also discharged from the absorbing liquid 113 during gas-liquid contact on the packing 140 which is indirectly heated.
(19)
(20) To the condensed water drum 5, a measuring portion 10b for pressure measuring is provided. Moreover, to the steam supply tube 2, a measuring portion 10a for pressure measuring is provided. Based on the pressure obtained from these measuring portions 10a, 10b, the pressure difference can be obtained at a control portion 10. Further, to the condensed water drum 5, a vent tube 13 (decompression unit) is placed, and the vent tube 13 includes a control valve 12 that regulates the flow rate of the vent tube 13. Via this vent tube 13, gas phase (steam) in the condensed water drum 5 is discharged to the outside (for example, the ambient air).
(21) To the bottom portion of the condensed water drum 5, a steam drain extraction tube 7 is connected, which is connected to an intake portion of the pump 8.
(22) A discharge portion of the pump 8 is connected to a steam drain tube 9, and a heater 15 is provided to the steam drain tube 9. In the heater 15, a plurality of heat exchanger tubes are placed to contact with steam drain introduced from the steam drain tube 9. As a heating medium 14 flowing in the heat exchanger tube, for example, the lean solution 114 (see
(23) Next, an operation of the steam supply system having the above configuration will be explained.
(24) A part of the absorbing liquid 113 of the tower bottom portion 107b is supplied to the reboiler 130 through the circulation route L.sub.4, and heated due to heat exchange with the heat exchanger tube 130a in which steam supplied from the steam supply tube 2 flows to be refluxed to the regeneration tower 107.
(25) The steam after heat exchange is supplied to the condensed water drum 5 and subjected to gas-liquid separation in the condensed water drum 5.
(26) By the measuring portion 10b of the control portion 10 provided in the condensed water drum 5, the inner pressure of the condensed water drum 5 is measured. The control portion 10 is controlled such that the measuring portions 10a and 10b that measure in-tube pressure of the steam supply tube 2 provide the pressure difference. The control portion 10 transmits a signal 11 to the control valve 12 provided on the vent tube 13 when the pressure in the measuring portion 10b is raised so that the pressure difference between the measuring portions 10a and 10b exceeds a predetermined value to be close to pressure equalization. In the control valve 12 that received the signal 11, the degree of opening of the control valve 12 is determined based on the pressure difference.
(27) The condensed water 6 subjected to gas-liquid separation by the condensed water drum 5 is supplied to the pump 8 via the steam drain extraction tube 7. The condensed water 6 supplied to the pump 8 is sent passing through the steam drain tube 9. Moreover, the condensed water 6 is indirectly heated by a heating medium 14 (for example, lean solution) flowing in the heat exchanger tube penetrating through the heater 15 provided on the steam drain tube 9.
(28) According to this embodiment, the following operation and effect are provided.
(29) In a case where the pressure in the condensed water drum 5 is raised to be close to pressure equalization with the pressure of the heat exchanger tube 130a of the reboiler 130, the vent tube 13 is provided as decompression unit that lowers the pressure of the condensed water drum 5. By the vent tube 13, the pressure difference is generated between the reboiler 130 and the condensed water drum 5, and the condensed water 6 easily flows from the reboiler 130 on the high-pressure side to the condensed water drum 5 on the low-pressure side. This makes performance of the reboiler 130 and the liquid level of the condensed water drum 5 stable.
(30) Since the performance of the reboiler 130 can be stabled, heat can be stably applied to the CO.sub.2 absorbing liquid 113 circulating in the regeneration tower 107. This ensures separation of CO.sub.2 in the CO.sub.2 absorbing liquid.
(31) By the control portion 10, the control valve 12 provided on the vent tube 13 is automatically opened and closed. This eliminates handle operation of the control valve 12 for regulating the pressure of the condensed water drum 5. Accordingly, the time or labor spent by an operator etc. for operating the valve can be lowered.
Second Embodiment
(32) Next, a second embodiment according to the present invention will be explained with reference to
(33) In this embodiment, instead of the vent tube 13 which is the decompression unit of the condensed water drum 5 shown in the first embodiment, the condensed water drum 5 is decompressed by cooling unit that cools the condensed water 6 in the condensed water drum 5. Accordingly, the same components as those in the first embodiment are applied the same reference numerals, and their explanation is omitted.
(34) As shown in
(35) The cooling medium 22 flowing in the cooler 21 is controlled by the control portion 10. The control portion 10 obtains the pressure difference between the measuring portion 10b that measures the inner pressure of the condensed water drum 5 and the measuring portion 10a that measures the steam pressure to be supplied to the reboiler 130 and controls the control valve 12a such that the obtained pressure difference is a desired value. The control portion 10 transmits a signal 11 to the control valve 12a provided on the drain circulation route 20. In the control valve 12a that received the signal 11, the degree of opening of the control valve 12a is determined based on the pressure difference, and the amount of condensed water 6 cooled by the cooler 21 to be returned to the condensed water drum 5 is controlled.
(36) According to this embodiment, the condensed water 6 flows in the drain circulation route 20 branched from the steam drain piping 9 that discharges the condensed water 6 from the condensed water drum 5, passes through the cooler 21 to be cooled, and is returned to the condensed water drum 5. By returning the condensed water 6 cooled by the cooler 21 to the condensed water drum 5, saturation temperature and saturation pressure can be lowered. This lowers the pressure of the condensed water drum 5.
(37)
(38) According to the modification of this embodiment, the steam drain circulation route 20 branched from the downstream side of the cooler 21 to return the condensed water 6 to the condensed water drum 5 is provided. Because of this, providing the cooler to the branched circulation route 20 is unnecessary.
Third Embodiment
(39) Next, a third embodiment of the present invention will be explained with reference to
(40) The present embodiment decompresses the condensed water drum 5 by cooling unit that cools the condensed water 6 in the condensed water drum 5, instead of the decompression unit of condensed water drum 5 shown in the first and second embodiments. Accordingly, the same components as in the first and second embodiments are applied the same reference numerals and their explanation is omitted.
(41) As shown in
(42) In this embodiment, since the cooler 21 is provided on the exit piping 4, pressure loss is generated in the flow of the exit piping 4.
(43) Fluid in which the steam flowing in the heat exchanger tube 130a of the reboiler 130 and the condensed water 6 are mixed flows in the exit piping 4 to be cooled by the cooler 21 provided on the exit piping 4. The cooled fluid in which the steam and the condensed water 6 are mixed is supplied to the condensed water drum 5.
(44) The cooling medium 22 (for example, rich solution) flowing in the plurality of heat exchanger tubes provided in the cooler 21 is controlled by the control portion 10. The control portion 10 obtains the pressure difference between the measuring portion 10b that measures the inner pressure of the condensed water drum 5 and the measuring portion 10a that measures the steam pressure to be supplied to the reboiler 130, and controls the control valve 12b such that the pressure difference obtained at the measuring portions 10a and 10b is a desired value.
(45) According to this embodiment, the temperature of the condensed water 6 recovered by the condensed water drum 5 can be lowered. To the condensed water drum 5, mixed fluid of the steam cooled by the cooler 21 and the condensed water 6 is supplied. By cooling the condensed water drum 5, saturation temperature and saturation pressure can be lowered. Accordingly, the inner pressure of the condensed water drum 5 can be lowered.
(46) Moreover, while the cooler 21 is provided on the exit piping 4 in this embodiment, not limited to this, it may be provided on the steam drain extraction piping 7. Further, a recycle line may be formed to circulate the condensed water 6 by providing another extraction port separated from the steam drain extraction piping 7 of the condensed water drum 5, and the cooler 21 may be placed on the recycle line.
REFERENCE SIGNS LIST
(47) 2 steam supply tube 4 exit piping 5 condensed water drum 6 condensed water 7 steam drain extraction piping 8 pump 9 steam drain piping 10 control portion 10a, b measuring portion 11 signal 12, 12a, 12b control valve 13 vent tube 14 heating medium 15 heater 20 circulation route 21 cooler 22 cooling medium 130 reboiler 130a heat exchanger tube L.sub.4 circulation route