Portable self-refrigerating autonomous system
10197308 ยท 2019-02-05
Inventors
Cpc classification
F25D3/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/2117
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D31/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B19/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2525
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/197
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/37
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D31/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A portable self-refrigerating autonomous system comprises a leak-tight tank in which a pressurized liquefied gas is stored, at least one evaporation control valve and a filling valve, all the valves being connected to the leak-tight tank. The at least one evaporation control valve also cooperates with a temperature and/or pressure sensor, and an actuator is intended for controlling the opening of the at least one evaporation control valve.
Claims
1. A portable self-refrigerating autonomous system, comprising a leak-tight tank in which a pressurized liquefied gas (PLG) is stored, at least one evaporation control valve and a filling valve, all the valves being connected to the leak-tight tank; wherein said at least one evaporation control valve cooperates with a pressure sensor and an actuator intended for controlling the opening of said evaporation control valve, such that the evaporation level of the PLG which the actuator allows depends directly on the pressure detected by said sensor, thereby controlling the pressure and the internal temperature in the leak-tight tank; and wherein the system further contains a discharge control valve and a tube connected to one another; said tube having a given length and being arranged, at least in part, inside the leak-tight tank, and said discharge control valve being able to be activated by means of a level sensor, so that the discharge control valve, the tube and the level sensor allow the filling valve to fill PLG inside the leak-tight tank up to a loading value.
2. The portable self-refrigerating autonomous system according to claim 1, wherein said filling valve and said at least one evaporation control valve are arranged in series on one and the same conduit or adapter.
3. The portable self-refrigerating autonomous system according to claim 1, wherein said system comprises a purge or forced refrigeration start-up valve, intended for causing the sudden evaporation of the PLG and the purging of residual gas resulting from the evaporation of the PLG, thereby allowing an immediate cooling of the leak-tight tank.
4. The portable self-refrigerating autonomous system according to claim 1, wherein said system comprises in the inner walls of the leak-tight tank a system of internal fins made of a temperature-conducting material and intended for improving the transmission of cold between the PLG and the leak-tight tank.
5. The portable self-refrigerating autonomous system according to claim 1, wherein said system comprises an automatic or manual loading system consisting of a filling valve and an external filling bottle which will gradually automatically fill the leak-tight tank as the PLG is being used up.
6. The portable self-refrigerating autonomous system according to claim 1, wherein a coil is located either at the outlet of the evaporation control valve or between the leak-tight tank and the evaporation control valve which allows improving diffusion of the cold that is generated.
7. The portable self-refrigerating autonomous system according to claim 6, wherein a gas filter is arranged at the outlet of the coil, or at the outlet of the evaporation control valve, preventing direct diffusion of gas resulting from the evaporation of the PLG into the atmosphere.
8. The portable self-refrigerating autonomous system according to claim 1, wherein said system is integrated in an isothermal container, and in that said system has a gas exhaust system for evacuating gas resulting from the evaporation of the PLG to the exterior of said isothermal container.
9. The portable self-refrigerating autonomous system according to claim 1, wherein said system has at least one compartment in thermal contact with the leak-tight tank, intended for housing receptacles with substances or elements to be refrigerated.
10. The portable self-refrigerating autonomous system according to claim 9, said system is integrated in a rigid or folding isothermal enclosure provided with a closure system.
11. The portable self-refrigerating autonomous system according to claim 8, wherein the leak-tight tank has a plurality of thermally conductive fins on an outside surface of the leak-tight tank.
12. The portable self-refrigerating autonomous system according to claim 1, wherein the leak-tight tank further comprises inner walls and a system of meshes or foams made of temperature-conducting material and arranged between said inner walls.
13. The portable self-refrigerating autonomous system according to claim 8, wherein said system comprises a fan or turbine operated by electricity or pneumatically, intended for distributing the cold produced at the exterior of the leak-tight tank throughout the inside of the thermally insulated container.
14. A cooling arrangement comprising a plurality of portable self-refrigerating autonomous systems according to claim 1, wherein the leak-tight tanks of said systems are interconnected to one another.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
(21) As shown in
(22) The system according to the present invention can be applied for refrigerating solids and liquids that must be kept in a given temperature range. Said system consists of a leak-tight tank (2) in which a pressurized liquefied gas (PLG) (1) is stored, one or more evaporation control valves (3) and a filling valve (5), both valves (3, 5) being connected to the leak-tight tank (2), characterized in that said leak-tight tank (2) works like a vaporizer as a result of the action of said evaporation control valve or valves (3), arranged in series if there are more than one, controlling evaporation of the PLG cooling the tank (2), and thereby controlling the pressure and internal temperature in the tank; the control exerted by said evaporation valve or valves (3) is performed from a temperature or pressure sensor and an electromagnetic, electronic, pneumatic or mechanical actuator.
(23) Through physics, it is well known that when a PLG (1) evaporates, a refrigerating effect is produced that is used commercially, for example, for cryogenic systems. The present invention seeks to optimize use of this refrigerating effect for portable uses. To that end, a system has been developed where by control over the evaporation of said PLG (1) is achieved. Said system consists of a leak-tight tank (2) that can be refilled. Said tank (2) is provided with an evaporation control valve (3) that is operated as a result of the temperature of this leak-tight tank (2). The opening control for said valve (3) can be performed by a mechanical, electromagnetic or hydraulic actuator (mechanical control is depicted in the case of the example of the invention). This control is based on the principle that vapor pressure of PLG (1) drops at a lower temperature, and the valve (3) therefore closes to prevent the evaporation of PLG (1). Once the temperature of the leak-tight tank (2) increases, the internal pressure will also increase proportionally, making the aforementioned valve (3) open. When said valve (3) opens, the pressurized liquefied gas (1) begins the process of evaporation (4) due to the difference in pressure between the outside of the leak-tight tank (2) and the inner area thereof in which the gas (4) evaporates, also called PLG gaseous area, thereby producing the refrigerating effect that is sought. As a result of this system, a temperature that is adjusted and dependent on the calibration of said evaporation control valve (3) is achieved, thereby consuming only the required amount of PLG (1) in order to reach the desired temperature. This system therefore achieves greater optimization and the subsequent savings in the load of PLG (1), and therefore the consumption required for the refrigerating process. This allows developing applications that are easy and inexpensive to manufacture, characterized by their high degree of portability.
(24) The evaporation control valve (3) can be replaced with a capillary tube (41), as shown in
(25) The general operation of the portable refrigerating system according to the invention as depicted in
(26) A series of elements which will allow system operation are connected to the leak-tight tank (2), namely: A filling valve (5) used for introducing the PLG. A discharge control valve (6) and a tube (7) having a given length connected to one another. Said tube (7) is connected in turn to the leak-tight tank (2). The function of this component is to facilitate filling up to the loading value. A purge or forced refrigeration start-up valve (8) which allows rapid cooling of the loading performed and the purging of residual evaporated gas (4). Pressure valve for controlling temperature through evaporation control (3). This valve regulates the outlet of the evaporated gas according to the temperature sought for the compartment leak-tight.
(27) The operating process of the portable self-refrigerating autonomous system according to the invention is as follows:
(28) The process of loading PLG (1) in liquid form is performed through the filling valve (5). Once the filling valve (5) opens, loading of the PLG (1) in the leak-tight tank (2) begins. The PLG (1) starts to enter until the pressures that exist between the leak-tight tank (2) and the external PLG source balance out. In this case, the leak-tight tank (2) is not filled up to its loading value because the internal pressure of the leak-tight tank (2) does not allow PLG to enter from the external source. At this point the discharge control valve (6) opens, and therefore there will be a difference in pressure between the inside of the leak-tight tank (2) and the PLG source (15). Since the pressure of the leak-tight tank (2) is less than the pressure of the PLG source (15), the leak-tight tank (2) will continue to be filled up to the height of the tube (7) having a given length. When the PLG comes out through the discharge control valve (6) in liquid form, it will indicate that the PLG has filled the leak-tight tank (2) up to its optimal loading value and the discharge control valve (6) will close. Filling said leak-tight tank (2) without using external energy or prior cooling of the leak-tight tank (2) for there to be a difference in pressure due to the principle of communicating vessels is therefore allowed. In turn, for the sake of safety, tanks containing PLG must not be filled completely with liquid, leaving same space inside the tank (2) functioning as a chamber keeping some of the PLG in gaseous state (4).
(29) The purge valve (8), previously also referred to as forced refrigeration valve, is used for the purpose of achieving an initial cold situation. When said valve is open, PLG is allowed to freely exit in gas form, and sudden cooling of the leak-tight tank (2) is therefore achieved. Once the desired temperature is reached, a refill up to the optimal level is performed because the PLG source (15) connected to the filling valve (5) is available. Therefore, once the leak-tight tank (2) is loaded, an initial cold situation will be generated and loading the PLG (1) will therefore take longer.
(30) Evaporation and therefore temperature control of the leak-tight tank (2) is achieved through the evaporation control valve (3). This control is based on the principle that vapor pressure of PLG decreases at a lower temperature, and internal pressure in the gaseous area (4) of the PLG (1) which is contained in the leak-tight tank (2) therefore decreases. In this case, the pressure control valve (3) closes, preventing the evaporation of PLG (1). Once the temperature of the leak-tight tank (2) increases, the internal pressure in the gaseous area (4) of the PLG (1) that is contained in the leak-tight tank (2) will also increase proportionally, making the aforementioned valve (3) open. When said valve (3) opens, PLG (1) begins the process of evaporation due to the difference in pressure between the outside of the leak-tight tank (2) and the inside. When PLG (1) evaporates, it takes heat from its environment, achieving the refrigerating effect that is sought.
(31) If desired, said evaporation could be controlled by electric or electronic means or through temperature valves.
(32) As an example of a temperature controlling pressure (or evaporation control) valve (3),
(33) For greater control of pressure and therefore temperature, several evaporation control valves (3) can be arranged in series (
(34) In the case of using carbon dioxide as pressurized liquefied gas, the loading method can be modified to fill the leak-tight tank or evaporator (2) with carbon dioxide snow instead of liquid carbon dioxide. This means that the leak-tight tank does not have to have great mechanical strength because the pressures it must withstand will be lower. The method is as follows:
(35) The process of loading PLG (1) in liquid form is performed through the filling valve (5). Once the filling valve (5) opens, loading of the PLG (1) in the leak-tight tank (2) begins. The PLG (1) starts to enter until the pressures that exist between the leak-tight tank (2) and the external PLG source (15) balance out. In this case, the leak-tight tank (2) is not filled up to its loading value because the internal pressure of the leak-tight tank (2) does not allow PLG (1) to enter from the external source. At this point the discharge control valve (6) opens, and therefore there will be a difference in pressure between the inside of the leak-tight tank (2) and the PLG source (15). Since the pressure of the leak-tight tank (2) is less than the pressure of the PLG source (15), the leak-tight tank (2) will continue to be filled up to the height of the tube (7) having a given length. When the PLG comes out through the discharge control valve (6) in liquid form (or in snow form), it will indicate that the PLG (1) has filled the leak-tight tank (2) up to its optimal loading value. Once the liquid (or snow) starts to come out, said discharge control valve (6) will be kept open. The gas outlet is limited by the section or adjustment of said discharge control valve (6). It can also be limited by the placement of a capillary tube at the outlet thereof, thereby preventing the free outlet of carbon dioxide. Sudden cooling of the leak-tight tank takes place as the gas exits, being able to reach the point where carbon dioxide goes from its liquid state to its solid state. The discharge control valve (6) will close when the carbon dioxide solidification temperature is reached and the leak-tight tank (2) is full. Taking into account that the triple point of carbon dioxide is-56.6 C. and 5.185 bar, the leak-tight tank (2) can be built such that it must withstand only said pressure, a very low initial temperature being achieved.
(36) In order for there to be greater temperature transfer between the PLG (1) and the leak-tight tank (2), and therefore optimization of the system, the leak-tight tank or evaporator (2) can internally be provided with a variety of fins (9). Since there is a larger internal surface of contact, there will be greater temperature transfer between the PLG (1) and the leak-tight tank (2).
(37) The temperature transfer between the PLG (1) and the leak-tight tank (2) can also be produced by the use of a mesh or foam (22) manufactured with a material having a high coefficient of thermal transfer, such as copper, aluminum or graphite, for example. Both solutions can also be applied simultaneously, thereby achieving optimal temperature transfer while at the same time providing greater rigidity to the leak-tight tank (2). The combination of both solutions is shown in
(38) For cold diffusion and the industrial or consumer application thereof, the system can adopt various solutions according to the application that is sough which are based on the principles of thermal convection or conduction.
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(40) In the case of using the thermal conduction solution, the substance object of cooling will be placed directly in contact with the leak-tight tank (2), as can be seen in
(41) It is possible to combine both solutions (conduction and convection) according to the placement of the object to be cooled with respect to the vaporizer or leak-tight tank (2), as shown in
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(43) Due to the possible use in closed areas or to simply prevent the release of PLG vapors into the atmosphere, a gas filter (11) can be added at the outlet of the system (i.e., at the outlet of the coil (10) or alternatively at the outlet of the valve evaporation control (3)). This can be made with any of the adsorbent materials existing on the market, such as activated carbon, molecular sieve, etc. This thereby assures that system operation is clean and not hazardous for the environment.
(44) If the system is integrated or introduced in an isothermal enclosure (12), the gas must be given an outlet to the exterior for the purpose of preventing said gas exiting the system from being released inside same since the latter has absorbed part of the heat of the isothermal enclosure (12) so it would therefore introduce heat in the system again, causing a considerable reduction in output.
(45) Additionally, a PLG source or refill bottle (15) connected to the filling valve (5) can be implemented in the refrigerating system. With the use of said refill bottle (15), the operating time of the refrigerating system could be extended. Once the PLG in the leak-tight tank (2) runs out, it could be refilled in situ as a result of said refill bottle (15). The loading system can be automated by installing electric, mechanical or pneumatic means acting on the filling valve (5). This filling valve (5) will gradually automatically fill the leak-tight tank (2) as the PLG (1) is consumed.
(46) Today on the market there are small bottles designed for containing PLG (1), so operating time of the refrigerating system will simply depend on the number of refill bottles available.
(47) Another simpler configuration of the system according to the invention consists of the leak-tight tank (2) having only the filling valve (5) and the evaporation control valve (3) for the purpose of being applicable to small refrigerating containers (36), such as a glass. As a result of thermal conduction, the configuration transmits cold to said container (36) or material placed in contact with the surface (25) thereof. It could also directly cool liquids or solids placed therein, working in this case as a self-refrigerating container, as depicted in
(48) As previously mentioned, for the purpose of increasing the cold transmission surface for the transmission of cold through thermal conduction between the PLG (1) and the leak-tight tank (2) containing it, various solutions that are part of the object of the invention can be applied. One of them would be through the application of internal fins (9) arranged as seen in
(49) Both solutions according to the invention have a filling valve (5), an evaporation control valve (3) and thermal insulation (23) surrounding the leak-tight tank (2) so that the highest refrigerating power is concentrated in the upper part of the system (25).
(50) Said portable refrigerating systems according to the invention can be configured in the form of a tray-container, as shown in
(51) Based on this refrigerating autonomous system according to the invention depicted in
(52) This family of self-refrigerating trays-containers according to the invention can be built such that they contain different compartments and these compartments can in turn have different temperatures in a controlled manner.
(53) Based on what has previously been described, another configuration that is also part of the present invention is proposed in this case for maintaining the optimal operating temperature of batteries or energy accumulators (37) used in electric automotive systems and in uninterruptible power supply (UPS). Since said batteries (37) must provide enormous power in a short time period, they experience heating problems, so their output and service life are decreased. A possible scheme for said configuration is depicted in
(54) Another refrigerating solution according to the invention based on PLG evaporation for cooling a chamber or compartment consists of using a commercial PLG container (bottle) (15) as an evaporator,
(55) An improved embodiment of the preceding description according to the invention is shown in
(56) For increasing thermal transfer, this system of casing (17) can also have a layer made from a flexible material (21) so that there can be greater thermal contact between the outside of the commercial container (bottle) (14) and the casing (17) provided with external fins (18). Said material could consist of a gel or rubber having a high coefficient of thermal conductivity.
(57) This casing (17) with fins (18) will have an opening and closing system (20) which will allow it to be fixed firmly to the commercial pressurized liquefied gas container (bottle) (14) in order to replace it once it has been used up.
(58) The casing (17) with fins (18) can be built with different configurations, such as with several pivoting systems (19) or hinges, for example, in order to be folded once it is not in use and thus take up less space. Alternatively, it could be built in a modular form, as shown in
(59) The application of said system according to the invention inside the compartment to be cooled or isothermal enclosure (12) is shown in
(60) The different solutions proposed in the present invention can be used as emergency portable systems for conventional refrigerating systems as shown in
(61) The operation of said devices according to the invention is similar to that described in
(62) In turn, all the previously described solutions according to the invention are based on using a leak-tight tank (2) containing a PLG (1) which is used as a vaporizer as a result of the principle of the controlled evaporation of said PLG. Said solutions can be susceptible to scaling depending on refrigerating needs.
(63) Within this concept, a practical solution according to the invention which complies with said scalability capacity is described. It consists of a modular construction of leak-tight tanks or evaporators (2), as can be seen in
(64) Although the invention has been described only in relation to the embodiments mentioned herein, it must be understood that other possible combinations, variations and improvements would also be included within its scope of protection, which is defined exclusively by the attached claims.