Intake module of a fresh air system
10196990 ยท 2019-02-05
Assignee
Inventors
Cpc classification
F02M35/10255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/1095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/1065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An intake module of a fresh air system for an internal combustion engine may include a housing having a plurality of openings through which fresh air is flowable, and a control device for controlling a cross-section of at least one of the openings. The control device may include at least one control staff and at least one control valve arranged on the control shaft in a rotationally fixed manner for the at least one opening. The control shaft may be mounted on the housing by at least one bearing bracket such that the control shaft is rotatable about a rotational axis. The housing may have at least one bearing receiving portion for receiving the bearing bracket. The bearing receiving portion may have an insertion opening through which the bearing bracket may be inserted in an insertion direction oriented perpendicular to the rotational axis. The bearing bracket may have two outer surfaces facing away from one another in a transverse direction running perpendicular to the rotational axis and to the insertion direction. On each outer surface, the bearing bracket may have at least two positioning blocks projecting therefrom and spaced apart from one another in the insertion direction. The bearing receiving portion may have a guide contour for each positioning block for aligning the bearing bracket in a longitudinal direction running parallel to the rotational axis, and in the transverse direction.
Claims
1. An intake module of a fresh air system for an internal combustion engine, comprising: a housing having a plurality of openings through which fresh air is flowable; a control device for controlling a cross section, through which flow can pass, of at least one of the openings; wherein the control device has at least one control shaft and at least one control valve, which is arranged on the at least one control shaft in a rotationally fixed manner, for the at least one opening; wherein the at least one control shaft is mounted on the housing by at least one bearing bracket such that the at least one control shaft is rotatable about a rotational axis; wherein the housing has at least one bearing receiving portion for receiving the at least one bearing bracket; wherein the at least one bearing receiving portion has an insertion opening; wherein the at least one bearing bracket is inserted in an insertion direction, which is oriented perpendicular to the rotational axis, through the insertion opening into the at least one bearing receiving portion; wherein the at least one bearing bracket has on an outside thereof two outer surfaces, which face away from one another with respect to a transverse direction, which runs perpendicular to the rotational axis and perpendicular to the insertion direction; wherein, on each outer surface, the at least one bearing bracket has at least two positioning blocks projecting therefrom in the transverse direction and spaced apart from one another with a space therebetween in the insertion direction; wherein the at least one bearing receiving portion has on an inside thereof a guide contour, which is complementary thereto, for each positioning block for aligning the at least one bearing bracket in a longitudinal direction, which runs parallel to the rotational axis, and in the transverse direction.
2. The intake module according to claim 1, wherein the at least one bearing bracket, on the outer surfaces, is in contact with the housing only via the positioning blocks.
3. The intake module according to claim 1, wherein the at least one bearing bracket in at least one of the longitudinal direction, the insertion direction, and the transverse direction is in contact with the housing only via the positioning blocks.
4. The intake module according to claim 1, wherein at least one of: each positioning block has a length, which is measured parallel to the longitudinal direction and which is smaller than a length of the at least one bearing bracket, which is measured parallel to the longitudinal direction; and each positioning block has a height, which is measured parallel to the insertion direction and which is smaller than a height of the at least one bearing bracket, which is measured parallel to the insertion direction.
5. The intake module according to claim 1, wherein at least one of: each positioning block is spaced apart from two longitudinal ends of the at least one bearing bracket, which are spaced apart from one another in the longitudinal direction; and each positioning block is spaced apart from two other ends of the at least one bearing bracket, which are spaced apart from one another in the insertion direction.
6. The intake module according to claim 1, wherein each positioning block has one guide surface, which runs at a right angle to the transverse direction and faces away from the at least one bearing bracket, at least one guide surface, which runs at a right angle to the insertion direction and leads in the insertion direction, and two guide surfaces, which run at right angles to the longitudinal direction and which face away from one another.
7. The intake module according to claim 1, wherein: each positioning block has two flat longitudinal positioning surfaces, which face away from one another with respect to the longitudinal direction and which extend parallel to one another and perpendicular to the longitudinal direction; and the at least one bearing receiving portion on the inside thereof has two flat longitudinal guide surfaces, which face one another with respect to the longitudinal direction and which extend parallel to one another and perpendicular to the longitudinal direction and against which one of the longitudinal positioning surfaces of each positioning block abuts in a flat manner.
8. The intake module according to claim 1, wherein: each positioning block has a flat transverse positioning surface, which extends perpendicular to the transverse direction; and the at least one bearing receiving portion has on the inside thereof a flat transverse guide surface for each positioning block, which extends perpendicular to the transverse direction and against which the transverse positioning surface of each positioning block abuts in a flat manner.
9. The intake module according to claim 1, wherein: on each outer surface, the at least two positioning blocks are aligned relative to one another in the insertion direction; and the one of the at least two positioning blocks that leads in the insertion direction is smaller than the other of the at least two positioning blocks that trails in the insertion direction.
10. The intake module according to claim 9, wherein the one of the at least two positioning blocks is arranged between the at least one control shaft and the other of the at least two positioning blocks in the insertion direction.
11. The intake module according to claim 1, wherein at least one of the positioning blocks at each outer surface has a flat stop surface, which leads in the insertion direction and which extends perpendicular to the insertion direction and which abuts flat against a flat counter stop surface, which is embodied on the inside of the at least one bearing receiving portion.
12. The intake module according to claim 1, wherein: the at least one bearing bracket has a first bearing part and a second bearing part; the first bearing part has a first bearing section against which the at least one control shaft abuts with a first circumferential section; the second bearing part has a second bearing section, which is located opposite the first bearing section and against which the at least one control shaft abuts with a second circumferential section, which is located opposite the first circumferential section; each of the first bearing part and the second bearing part has a respective inner surface, the inner surface of the first bearing part facing the inner surface of the second bearing part with respect to the transverse direction, and at least one flat positioning surface, which extends perpendicular to the transverse direction; and the at least one flat positioning surface of the first bearing part abuts flat against the at least one flat positioning surface of the second bearing part.
13. The intake module according to claim 12, wherein: the first bearing part has, on the inner surface thereof, at least one guide pin, which projects in the transverse direction; and the second bearing part has, on the inner surface thereof, at least one guide opening, which is oriented in the transverse direction and which is complementary to the at least one guide pin, and into which the at least one guide pin is inserted in the transverse direction.
14. The intake module according to claim 1, wherein the housing has at least one inlet opening for fresh air and a flange section, which has the plurality of openings, which form outlet openings for fresh air.
15. The intake module according to claim 14, wherein the at least one bearing receiving portion is embodied on a connection side of the flange section, which is provided for a connection of the housing to the internal combustion engine.
16. The intake module according to claim 14, wherein: the flange section has on a connection side thereof at least one sealing groove for receiving a seal, which abuts against the internal combustion engine so as to form a seal when the housing is connected to the internal combustion engine; the at least one bearing receiving portion is arranged in a section of the at least one sealing groove, so that the at least one sealing groove has a groove break in an area of the at least one bearing receiving portion; and the at least one bearing bracket has, in an area of the at least one sealing groove, a groove section, which completes the at least one sealing groove in an area of the groove break.
17. The intake module according to claim 16, wherein at least one positioning block has a holding surface, which faces away from the at least one control shaft and which adjoins a groove base of the groove section in a flush manner.
18. An intake module of a fresh air system for an internal combustion engine, comprising: a housing having a plurality of openings through which fresh air is flowable; a control device for controlling a cross section, through which flow can pass, of at least one of the openings; wherein the control device has at least one control shaft and at least one control valve, which is arranged on the at least one control shaft in a rotationally fixed manner, for the at least one opening; wherein the at least one control shaft is mounted on the housing by at least one bearing bracket such that the at least one control shaft is rotatable about a rotational axis; wherein the housing has at least one bearing receiving portion for receiving the at least one bearing bracket; wherein the at least one bearing receiving portion has an insertion opening; wherein the at least one bearing bracket is inserted in an insertion direction, which is oriented perpendicular to the rotational axis, through the insertion opening into the at least one bearing receiving portion; wherein the at least one bearing bracket has on an outside thereof two outer surfaces, which face away from one another with respect to a transverse direction, which runs perpendicular to the rotational axis and perpendicular to the insertion direction; wherein, on each outer surface, the at least one bearing bracket has at least two positioning blocks projecting therefrom in the transverse direction and spaced apart from one another with a distance therebetween and aligned with one another in the insertion direction, the one of the at least two positioning blocks that leads in the insertion direction is smaller than the other of the at least two positioning blocks that trails in the insertion direction; wherein the at least one bearing receiving portion has on an inside thereof a guide contour, which is complementary thereto, for each positioning block for aligning the at least one bearing bracket in a longitudinal direction, which runs parallel to the rotational axis, and in the transverse direction.
19. The intake module according to claim 18, wherein the one of the at least two positioning blocks is arranged between the at least one control shaft and the other of the at least two positioning blocks in the insertion direction.
20. An intake module of a fresh air system for an internal combustion engine, comprising: a housing having a plurality of openings through which fresh air is flowable; a control device for controlling a cross section, through which flow can pass, of at least one of the openings; wherein the control device has at least one control shaft and at least one control valve, which is arranged on the at least one control shaft in a rotationally fixed manner, for the at least one opening; wherein the at least one control shaft is mounted on the housing by at least one bearing bracket such that the at least one control shaft is rotatable about a rotational axis; wherein the housing has at least one bearing receiving portion for receiving the at least one bearing bracket; wherein the at least one bearing receiving portion has an insertion opening; wherein the at least one bearing bracket is inserted in an insertion direction, which is oriented perpendicular to the rotational axis, through the insertion opening into the at least one bearing receiving portion; wherein the at least one bearing bracket has on an outside thereof two outer surfaces, which face away from one another with respect to a transverse direction, which runs perpendicular to the rotational axis and perpendicular to the insertion direction; wherein, on each outer surface, the at least one bearing bracket has at least two positioning blocks projecting therefrom and spaced apart from one another in the insertion direction; wherein the at least one bearing receiving portion has on an inside thereof a guide contour, which is complementary thereto, for each positioning block for aligning the at least one bearing bracket in a longitudinal direction, which runs parallel to the rotational axis, and in the transverse direction; wherein the housing has at least one inlet opening for fresh air and a flange section, which has the plurality of openings, which form outlet openings for fresh air; wherein the flange section has on a connection side thereof at least one sealing groove for receiving a seal, which abuts against the internal combustion engine so as to form a seal when the housing is connected to the internal combustion engine; wherein the at least one bearing receiving portion is arranged in a section of the at least one sealing groove, so that the at least one sealing groove has a groove break in an area of the at least one bearing receiving portion; and wherein the at least one bearing bracket has, in an area of the at least one sealing groove, a groove section, which completes the at least one sealing groove in an area of the groove break.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In each case schematically
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) According to
(8) In the shown example of
(9) According to
(10) The housing 14 has a flange section 19, with which the housing 14 or the intake module 7, respectively, can be fastened to the engine block 2 or can be connected to the internal combustion engine 1, respectively. Advantageously, the flange section 19 is integrally molded on the housing 14, is thus made from the same material therewith.
(11) According to
(12) In the example of
(13) The control shaft 21 is mounted on the housing 14 such that it can rotate about a rotational axis 24. Advantageously, the control shaft 21 is embodied so as to be straight, so that the rotational axis 24 extends concentrically to the control shaft 21.
(14)
(15) According to
(16) On the inside 32, the bearing receiving portion 25 or the respective guide contour 33, respectively, has two flat longitudinal guide surfaces 36 for the respective positioning block 31, which can only be seen in
(17) The respective positioning block 31 is here further equipped with a flat transverse positioning surface 37, which extends perpendicular to the transverse direction 30 and which thereby faces away from the remaining bearing bracket 23 with respect to the transverse direction 30. Complementary to these transverse positioning surfaces 37, the bearing receiving portion 25 has, on its inside 32 or on its guide contour 33, respectively, for the respective positioning block 31, a flat transverse guide surface 38, which extends perpendicular to the transverse direction 30 and which abuts against the respective transverse positioning surface 38 of the respective positioning block 31 in a flat manner. While the above-mentioned longitudinal poisoning surfaces 35 effect an alignment of the bearing bracket 23 with respect to the longitudinal direction 34 with the longitudinal guide surfaces 36, the transverse positioning surfaces 37, in connection with the transverse guide surfaces 38, effect an alignment of the bearing bracket 23 with respect to the transverse direction 30.
(18) In the examples shown herein, the respective bearing bracket 23 has, on each of its two outer surfaces 29, at least two such positioning blocks 31, which are spaced apart from one another in the insertion direction 28. To differentiate the two positioning blocks 31, the positioning block 31, which leads in response to the insertion of the bearing bracket 23 into the bearing receiving portion 25, can hereinafter be identified as leading or as preceding positioning block 31a, while the positioning block 31, which trails in response to the insertion, can hereinafter also be identified as trailing positioning block 31b. Advantageously, the two positioning blocks 31a, 31b are arranged so as to be aligned with one another on the respective outer surface 29 in the insertion direction 28. The leading positioning block 31a is thereby dimensioned so as to be smaller than the trailing positioning block 31b. Advantageously, the smaller leading positioning block 31a is dimensioned so as to be smaller than the larger, trailing positioning block 31b, both in the longitudinal direction 34 and in the transverse direction 30. According to
(19) In the case of the embodiments shown herein, the leading positioning block 31a is arranged between the control shaft 21 and the trailing positioning block 31b with respect to the insertion direction 28, whereby the control shaft 21 can reach a particularly large distance from the connection side 26, which corresponds to a large penetration depth. This is advantageous for realizing comparatively large control valves 22.
(20) While the embodiment of the bearing bracket 23 shown in
(21) In the case of the bearing brackets 23 introduced here, provision is furthermore made that at least in the case of one of the positioning blocks 31, namely in each case in the case of the leading positioning block 31a, a flat stop surface 41, which leads in the insertion direction 28 and which extends perpendicularly to the insertion direction 28, is embodied. Complementary thereto, the bearing receiving portion 25, on its inside 32 for the respective positioning block 31, here for the respective leading positioning block 31a, has a flat counter stop surface 42, against which the stop surface 41 abuts in a flat manner, as soon as the bearing bracket 23 has reached a predetermined insertion depth in the bearing receiving portion 25.
(22) It can also be gathered from
(23) In the case of the examples of
(24) Provision is further also made here for the respective positioning block 31 to be in each case spaced apart from two longitudinal ends of the bearing bracket 23, which are spaced apart from one another in the longitudinal direction 23. Provision is additionally made here for the respective positioning block 31 to be in each case spaced apart from two ends of the bearing bracket 23, which are spaced apart from one another in the insertion direction 28. When inserting the bearing bracket 23 into the bearing receiving portion 25, one of these ends leads in the insertion direction 28 and forms a front end of the bearing bracket 23, while the other end trails in the insertion direction 28 and forms a rear end of the bearing bracket 23. By spacing apart the respective positioning block 31 from the respective ends of the bearing bracket 23, a significantly smaller dimensioning results for the positioning block 31, which makes it possible to adhere to narrow tolerances at that location.
(25) The respective positioning block 31 is advantageously designed in the shape of a cuboid, so that it has at least four exterior preferably flat guide surfaces, namely one guide surface 37, which runs at right angles to the transverse direction 30 and which faces away from the bearing bracket 23, a guide surface 41, which runs at right angles to the insertion direction 28 and which leads in the insertion direction 28, and two guide surfaces 35, which run at right angles to the longitudinal direction 34 and which face away from one another.
(26) In addition or in alternative to the above-described features, the respective bearing bracket 23 has two bearing parts, namely a first bearing part 43 and a second bearing part 44. The first bearing part 43 has a first bearing section 45, against which the control shaft 27 abuts with a first circumferential section 46. The second bearing part 44 has a second bearing section 47, which is located opposite the first bearing section 45 and against which the control shaft 21 abuts with a second circumferential section 48, which, in turn, is located opposite the first circumferential section 46. Laterally adjoining the respective bearing section 45, 47, both bearing parts 43, 44 in each case have an inner surface 49, which face one another with respect to the transverse direction 30. On the respective inner surface 49, at least one flat positioning surface 50 is in each case embodied, which in each case extends perpendicular to the transverse direction 30. In the collapsed state of
(27) The positioning surfaces 50 of the two bearing parts 43, 44 adjoin one another in a positioning plane 58. Advantageously, the positioning surfaces 50 are thereby arranged on the bearing parts 43, 44 in such a way that the rotational axis 24 defined by the bearing bracket 43 is located in the positioning plane 58.
(28) According to
(29) Advantageously, the guide pins 51 are positioned systematically on the respective inner surface 49 in such a way that the respective guide pin 51 is surrounded by the respective positioning surface 50 and is in particular centered thereto. The positioning openings 52 on the second bearing part 44 are correspondingly also surrounded by the respective positioning surface 50 and are in particular centered thereto. As can be gathered from
(30) In the case of the embodiments shown here, at least two such positioning surfaces 50, which can be arranged spaced apart from one another in the insertion direction 28 and/or in the longitudinal direction 34, are in each case embodied on both bearing parts 43, 44 on the respective inner surface 49.
(31) As can also be gathered particularly clearly from
(32) According to
(33) As can be gathered from