Container conveying apparatus
10196164 ยท 2019-02-05
Assignee
Inventors
Cpc classification
B65B43/52
PERFORMING OPERATIONS; TRANSPORTING
B65G25/02
PERFORMING OPERATIONS; TRANSPORTING
B65G47/90
PERFORMING OPERATIONS; TRANSPORTING
B65G35/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G47/90
PERFORMING OPERATIONS; TRANSPORTING
B65G25/02
PERFORMING OPERATIONS; TRANSPORTING
B65G35/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A container conveying apparatus wherein retainers (1) are disposed along a retainer movement rail (52), and the one-time movement distance of a retainer is set to be an integer multiple of the spacing p of the retainers and to be different values in the two straight sections (A lane and B lane) of the retainer movement rail. If the maximum value of the one-time movement distance of a retainer in the straight sections is n times the spacing p, and the maximum number of retainers that can be disposed along the retainer movement rail is m, then the number of retainers actually disposed along the retainer movement rail is preferably mn. The number of retainers mn is an integer multiple of n, and all retainers disposed along the retainer movement rail are linked together in groups of n retainers at spacing p.
Claims
1. A container conveying apparatus that is applied to a packaging machine in which a plurality of retainers are intermittently moved in one direction along an endless horizontal movement path, containers are supplied to the retainers on the movement path, and then predetermined packaging processing is sequentially carried out on the containers held by the retainers, wherein said container conveying apparatus comprises an endless retainer movement rail that is disposed along the movement path and comprised of a plurality of straight sections and a same number of arc sections, with the straight sections and the arc sections being connected alternately, retainers are disposed movably along the retainer movement rail, a first retainer movement mechanism is disposed along each of the straight sections of the retainer movement rail and moves the retainers along the straight section, and a second retainer movement mechanism that is disposed near each of the arc sections of the retainer movement rail and moves the retainers along the arc section; and wherein the first retainer movement mechanism has a first retainer holding member for holding the retainers and a first actuating mechanism for moving the first retainer holding member along the straight sections of the retainer movement rail, the second retainer movement mechanism has a second retainer holding member that holds the retainers and a second actuating mechanism that moves the second retainer holding member along the arc sections of the retainer movement rail, a one-time movement distance of a retainer held and moved by the first retainer holding member is an integer multiple of a spacing p of the retainers and is set to a different value for each straight section, and the number of retainers disposed along the retainer movement rail is no more than (m1) in which m is a maximum number of retainers that can be disposed along the retainer movement rail.
2. The container conveying apparatus according to claim 1, wherein a maximum value of the one-time movement distance of the retainers in the straight sections is set to be n times a spacing p, a number of retainers disposed along the retainer movement rail is (mn), the number (mn) being an integer multiple of n, and all of the retainers disposed along the retainer movement rail are linked together in groups of n retainers at the spacing p.
3. The container conveying apparatus according to claim 2, wherein the first retainer holding member of the first retainer movement mechanism is caused to make a box motion in a horizontal plane by the first actuating mechanism, thus advancing from an initial position thereof to hold a retainer, moving along the straight section of the retainer movement rail to move the retainer, retracting to release the retainer, and moving back along the straight section of the retainer movement rail to return to the initial position.
4. The container conveying apparatus according to claim 2, wherein in the second retainer movement mechanism, the second actuating mechanism comprises a support member that intermittently rotates in one direction around an axis which is a center of the arc section of the retainer movement rail, the second retainer holding member is provided on the support member of the second actuating mechanism and is intermittently rotated with the support member, and during the intermittent rotation of the support member the second retainer holding member is moved outward or inward at a predetermined timing around the center axis of the arc section, holds the retainer when advancing outward, and releases the retainer when retracting inward.
5. The container conveying apparatus according to claim 3, wherein in the second retainer movement mechanism, the second actuating mechanism comprises a support member that intermittently rotates in one direction around an axis which is a center of the arc section of the retainer movement rail, the second retainer holding member is provided on the support member of the second actuating mechanism and is intermittently rotated with the support member, and during the intermittent rotation of the support member the second retainer holding member is moved outward or inward at a predetermined timing around the center axis of the arc section, holds the retainer when advancing outward, and releases the retainer when retracting inward.
6. The container conveying apparatus according to claim 2, further comprising a retainer positioning mechanism which is provided along each of the straight sections of the retainer movement rail, wherein the retainer positioning mechanism positions a retainer at a predetermined position where the retainer is moved along the straight section of the retainer movement rail by the first retainer movement mechanism and stopped in the predetermined position, and wherein the retainer positioning mechanism is comprised of a retainer positioning member that holds the retainer, and a third actuating mechanism that moves the retainer positioning member forward and backward toward and away from the retainer.
7. The container conveying apparatus according to claim 3, further comprising a retainer positioning mechanism which is provided along each of the straight sections of the retainer movement rail, wherein the retainer positioning mechanism positions a retainer at a predetermined position where the retainer is moved along the straight section of the retainer movement rail by the first retainer movement mechanism and stopped in the predetermined position, and wherein the retainer positioning mechanism is comprised of a retainer positioning member that holds the retainer, and a third actuating mechanism that moves the retainer positioning member forward and backward toward and away from the retainer.
8. The container conveying apparatus according to claim 4, further comprising a retainer positioning mechanism which is provided along each of the straight sections of the retainer movement rail, wherein the retainer positioning mechanism positions a retainer at a predetermined position where the retainer is moved along the straight section of the retainer movement rail by the first retainer movement mechanism and stopped in the predetermined position, and wherein the retainer positioning mechanism is comprised of a retainer positioning member that holds the retainer, and a third actuating mechanism that moves the retainer positioning member forward and backward toward and away from the retainer.
9. The container conveying apparatus according to claim 5, further comprising a retainer positioning mechanism which is provided along each of the straight sections of the retainer movement rail, wherein the retainer positioning mechanism positions a retainer at a predetermined position where the retainer is moved along the straight section of the retainer movement rail by the first retainer movement mechanism and stopped in the predetermined position, and wherein the retainer positioning mechanism is comprised of a retainer positioning member that holds the retainer, and a third actuating mechanism that moves the retainer positioning member forward and backward toward and away from the retainer.
10. The container conveying apparatus according to claim 2, wherein the retainer movement rail has a racetrack shape in a top plan view thereof, and the retainer movement rail is comprised of two straight sections and two arc sections.
11. The container conveying apparatus according to claim 3, wherein the retainer movement rail has a racetrack shape in a top plan view thereof, and the retainer movement rail is comprised of two straight sections and two arc sections.
12. The container conveying apparatus according to claim 4, wherein the retainer movement rail has a racetrack shape in a top plan view thereof, and the retainer movement rail is comprised of two straight sections and two arc sections.
13. The container conveying apparatus according to claim 5, wherein the retainer movement rail has a racetrack shape in a top plan view thereof, and the retainer movement rail is comprised of two straight sections and two arc sections.
14. The container conveying apparatus according to claim 6, wherein the retainer movement rail has a racetrack shape in a top plan view thereof, and the retainer movement rail is comprised of two straight sections and two arc sections.
15. The container conveying apparatus according to claim 7, wherein the retainer movement rail has a racetrack shape in a top plan view thereof, and the retainer movement rail is comprised of two straight sections and two arc sections.
16. The container conveying apparatus according to claim 8, wherein the retainer movement rail has a racetrack shape in a top plan view thereof, and the retainer movement rail is comprised of two straight sections and two arc sections.
17. The container conveying apparatus according to claim 9, wherein the retainer movement rail has a racetrack shape in a top plan view thereof, and the retainer movement rail is comprised of two straight sections and two arc sections.
18. The container conveying apparatus according to claim 2, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
19. The container conveying apparatus according to claim 3, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
20. The container conveying apparatus according to claim 4, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
21. The container conveying apparatus according to claim 5, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
22. The container conveying apparatus according to claim 6, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
23. The container conveying apparatus according to claim 7, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
24. The container conveying apparatus according to claim 8, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
25. The container conveying apparatus according to claim 9, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
26. The container conveying apparatus according to claim 10, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
27. The container conveying apparatus according to claim 11, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
28. The container conveying apparatus according to claim 12, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
29. The container conveying apparatus according to claim 13, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
30. The container conveying apparatus according to claim 14, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
31. The container conveying apparatus according to claim 15, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
32. The container conveying apparatus according to claim 16, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
33. The container conveying apparatus according to claim 17, wherein the container is a bag, and the retainer comprises a pair of grippers for holding side edges of a bag held by the grippers.
Description
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(16) One embodiment of the container conveying apparatus according to the present invention, which constitutes part of a packaging machine, will now be described in detail below with reference to
(17) 1. Overview of Packaging Machine
(18) The packaging machine shown in
(19) In this shown container conveying apparatus 2, the maximum number (m) of the retainers 1 that can be disposed on the movement path is 44 (m=44), and the number of retainers 1 that are actually disposed (and illustrated) is 40.
(20) If p is a spacing (pitch) between the retainers 1 (or two retainers 1) disposed in the straight sections of the movement path, then in the A lane the one-time movement distance of the retainer 1 is set to a distance that is two times the pitch p, and in the B lane, it is set to a distance that is four times the pitch p. In other words, the maximum value of the one-time movement distance of the retainer 1 in the straight sections (A lane and B lane) of the movement path is set to be four times (n=4) the spacing p. The cycle of moving and stopping of the retainer 1 is repeated twice in the A lane while being performed once in the B lane. Therefore, the one-time stop duration of the retainers in the A lane is set shorter than the one-time stop duration of the retainers in the B lane.
(21) The packaging processing devices disposed on the A lane side are empty bag supply devices 3, a printing device 4, print inspection devices 5, an opening device 6, a sealing device 7, a cooling device 8, and a discharge conveyor 9, all of which are respectively disposed near stop positions (positions at which two retainers 1 are stopped) on the A lane. These packaging processing devices respectively perform various packaging processing simultaneously on two bags 10 held by the two retainers 1 stopped at each stop position. These packaging processing steps are those that can be carried out in a relatively short time.
(22) The number of these packaging processing devices can be reduced, or the devices can be made more compact (in the case of the printing device 4, for example, just two heads can be sufficient), compared to a case that the various packaging processing steps are simultaneously performed on four bags 10 held by four retainers 1.
(23) The packaging processing device disposed on the B lane side is a content supply device 11. Contents 12 are supplied by the content supply device 11 to bags 10 (total of four) which are held by four retainers stopped at a predetermined stop position on the B lane. The packaging processing (supply of the contents) performed by the content supply device 11 takes a longer time than the various packaging processing steps performed in the A lane.
(24) The content supply device 11 is comprised of a belt conveyor 13 for intermittently conveying the contents 12 at the same constant spacing as the pitch p, four pushers 14 that push the contents 12 forward (in a direction perpendicular to the conveyance direction of the belt conveyor 13), and trays 15 that are disposed in front of the pushers 14 (or between the belt conveyor 13 and four retainers 1 stopped at the stop position). The trays 15 are movable forward and backward toward and away from the retainers 1.
(25) 2. Packaging Processing Steps Performed by Packaging Machine
(26) In the packaging machines shown in
(27) (1) Bag Supply Step
(28) When two retainers 1 are stopped at the bag supply step position (stop position 51), two bags (empty bags) 10 are supplied in a vertical orientation from two empty bag supply devices 3 (provided together) to two retainers 1 and then held in a vertical orientation (a state of hanging down) by the retainers 1. The specific structure of the retainers 1 will be described later.
(29) (2) Printing Step
(30) When two retainers 1 are stopped at the printing step position (stop position S2), printing is performed on the faces of the two bags 10 held by the two retainers 1, by the printing device 4, which has two print heads.
(31) (3) Print Inspection Step
(32) When two retainers 1 are stopped at the print inspection step position (stop position S3), the two print inspection devices 5 (provided together) perform print inspection of the two bags 10 held by the two retainers 1.
(33) (4) Bag Opening Step
(34) When two retainers 1 are stopped at the opening step position (stop position S4), the mouths of the two bags 10 held by the two retainers 1 are opened by the opening device 6 which has two pairs of suction cups 16. In this bag opening step, as is a standard method, the suction cups 16 are brought into contact with both sides of each of the bags, suction is applied thereto, and then they are moved away from each other (keeping the contact with the sides of the bag) by a predetermined distance, and at the same time the width of the bag 10 held by the retainer 1 is narrowed so that the mouth of the bag is opened.
(35) (5) Bag Orientation Change Step
(36) This orientation change step is performed while the retainers 1 are being moved through the arc section (the A/B lane), and the bags 10 held by the retainers 1 are changed from the vertical orientation to a horizontal orientation just before being moved from the A/B lane to the B lane. The mechanism for changing the bag orientation will be described later along with the structure and function of the retainers 1.
(37) (6) Content Supply Step
(38) When four retainers 1 are stopped at the content supply step position (stop position S5), the contents 12 are supplied to the four bags 10 held by the four retainers 1. As will be described later, the contents 12 are on the trays 15 at the point when the four retainers 1 have stopped at the stop position S5, and immediately after the four retainers 1 have stopped at the stop position S5, the trays 15 are moved forward and inserted into the horizontally oriented bags 10 through their opened mouths and then retracted to their original positions. When the trays 15 are thus retracted, the contents 12 are left in the bags 10. The stop duration of the retainers 1 in the stop position S5 is set to be relatively longer; however, since the contents 12 are supplied simultaneously to the four bags 10 by the content supply device 11, there is no reduction in processing efficiency in contrast to the packaging processing performed at other stop positions.
(39) (7) Bag Orientation Change Step
(40) This orientation change step is performed while the retainers 1 are being moved in the B lane, and the bags 10 held by the retainers 1 are changed from the horizontal orientation to a vertical orientation. The mechanism for changing the bag orientation will be described below along with the structure and function of the retainers 1.
(41) (8) Mouth Sealing Step
(42) When two retainers 1 are stopped at the sealing step position (stop position S6), the two bags 10 held by the two retainers 1 are sealed by the sealing device 7 which has two pairs of hot plates 17.
(43) (9) Seal Cooling Step
(44) When two retainers 1 are next stopped at the cooling step position (stop position S7), the cooling device 8, which is comprised of two pairs of cooling plates 18, cools the sealed portions of the two bags 10 held by the two retainers 1.
(45) (10) Discharge Step
(46) After the sealed portions are cooled, the bags 10 (the finished product bags) are released from the retainers 1, the cooling plates 18 are opened, and the product bags 10 are dropped onto the discharge conveyor 9 and discharged out of the packaging machine.
(47) 3. Structure and Function of Retainers
(48) The structure and function of the retainers 1 will now be described in specific terms with reference to
(49) As seen from
(50) Support shafts 25 that are fixed to the pivot frame 22 are supported rotatably by the lower end portions of the vertical walls 21b and 21c of the movable frame 21. Thus, the pivot frame 22 is pivotable around a pivot axis O.sub.1 (an axis that passes through the center of the support shafts 25). The pivot axis O.sub.1 is horizontal and parallel to the tangential direction of the movement path of the retainer 1 (or its movable frame 21).
(51) The pivot frame 22 is composed of, as in
(52) A tension spring 29 (part of a gripper arm pivot mechanism 34 described below) is stretched between the base portions 23a and 24b of the gripper arms 23 and 24, so that the gripper arms 23 and 24 are constantly urged inward (in the closing direction).
(53) Gripping members 31 are provided at the distal ends of the gripper arms 23 and 24. The gripping members 31, when closed, clamp (hold) the side edges of a bag. Each gripping member 31 is composed of a fixed clamping piece 31a and a movable clamping piece 31b. The movable clamping piece 31b is constantly urged in the closing direction by a compression spring mechanism (see FIG. 2 of Japanese Patent Application Laid-Open No. H6-156440) installed inside the gripper arms 23 and 24. Rollers 32 are linked to the rear ends of the compression spring mechanisms. Pressing members (not shown) that advances and retreats by a drive source (not shown) are installed near the stop position S1 and the stop position S7. With this structure, when the pressing members are advanced (by the drive source) to push the rollers 32 forward (or toward the gripping member 31 side), the movable clamping piece 31b are opened against the biasing force of the compression spring mechanism.
(54) The retainer 1 is further comprised of a bag orientation changing mechanism 33 and a gripper arm pivot mechanism 34. The bag orientation changing mechanism 33 is for pivoting the pivot frame 22 by 90 from its horizontal state (the state in
(55) The bag orientation changing mechanism 33 is comprised of a pair of first cam levers 35, a first cam roller 37 rotatably provided on the first cam levers 35 via a support block 36, and a first linking mechanism 38 that links one of the first cam lever 35 to the pivot frame 22.
(56) The first cam levers 35 are both fixed to the support shafts 39, and the support shafts 39 are rotatably supported by a pair of supports installed on the horizontal wall 21a of the movable frame 21. The support shafts 39 are horizontal, and they are both parallel to the pivot axis O.sub.1, and the first cam levers 35 are pivotable about the support shafts 39. The support shafts 39, the first cam levers 35, and the support block 36 constitute a sort of parallel link mechanism; as a result, even if the first cam levers 35 are pivoted, the support block 36 always stays in its horizontal state, and the axis of the first cam roller 37 is always kept in the vertical direction.
(57) The first linking mechanism 38 is comprised of a pair of first pivot arms 41 (only one pivot arm 41 is shown in
(58) The gripper arm pivot mechanism 34 is comprised of a second cam lever 43, a second cam roller 44 rotatably provided at a free end of the second cam lever 43, and a second linking mechanism 45 that links the second cam lever 43 and one of the gripper arms 23 (the base portion 23a). The above-described tension spring 29 is also a part of the gripper arm pivot mechanism 34.
(59) The second cam lever 43 is fixed to one end of a support shaft 46, and this support shaft 46 is rotatably supported by a pair of supports installed on the horizontal wall 21a of the movable frame 21. The support shaft 46 is horizontal and is perpendicular in top view to the pivot axis O.sub.1, and the second cam lever 43 is pivotable about the support shaft 46. The second cam roller 44 is provided at a free end of the second cam lever 43, and its axis is horizontal.
(60) The second linking mechanism 45 of the gripper arm pivot mechanism 34 is comprised of a second pivot arm 47 and a second connecting rod 48. The second pivot arm 47 is fixed at its one end (the upper end) to the other end of the support shaft 46. The second pivot arm 47 is similar to the second cam lever 43 in that it is pivotable about the support shaft 46. The second connecting rod 48 is disposed in a position where its axis substantially overlaps the swing axis O.sub.1 of the pivot frame 22. The second connecting rod 48 is linked at its one end to the other end (the lower end) of the second pivot arm 47 and is linked at its another end to the base portion 23a of the gripper arm 23 via a support 49. The second connecting rod 48 is provided at both ends thereof with spherical plain bearings 48a and 48b that have a self-alignment capability (thus allowing inclination of the axis of the rod 48).
(61) As seen from
(62) A support shaft 53 is provided vertically in the middle part, in terms of the conveyance direction, of the movable frame 21 of each retainer 1, a plurality of rollers 54 having a horizontal axis of rotation are disposed in the middle part of the support shafts 53, so that as the retainer 1 is moved, these rollers 54 travel over the upper face of retainer movement rail 52. A plurality of rollers 56 are rotatably provided on a shaft 55 that extends under the support shaft 53. These rollers 56 are disposed within the groove of the retainer movement rail 52.
(63) As shown in
(64) The retainer movement rail 52 is comprised of two straight sections and two arc sections, as is the movement path, with the straight sections and arc sections alternately connected together to form a racetrack shape in top view. Since the retainers 1 are moved along the retainer movement rail 52, the movement path of the retainers 1 can be treated to take substantially the same as the top view shape of the retainer movement rail 52.
(65) As shown in
(66) The shape of the orientation change cam 58 in its top view is not similar to the top view shape of the movement path of the retainers 1 (the retainer movement rail 52). More specifically, when the retainers 1 are being moved through the region between the position P4 and the position P1 (or within the region of positions P4-P1) shown in
(67) When the retainers 1 are moved through the region of positions P4-P1 (see
(68) The above-described spacing D decreases when the retainers 1 are moved through the region of positions P1-P2, the cam roller 37 of the bag orientation changing mechanism 33 of each of the retainers 1 is displaced to the inside of the movement path, the first cam levers 35 is pivoted, and the pivot frame 22 thus changes from its horizontal state to a vertical state via the first pivot arms 41 and the first connecting rods 42. Consequently, as seen from
(69) When the retainers 1 are moved through the region of positions P3-P4, the spacing D increases, the first cam roller 37 is displaced to the outside of the movement path, and in contrast to when being moved through the region of positions P1-P2, the pivot frame 22 of each retainer 1 goes from its vertical state to a horizontal state, and as shown in
(70) Further, as shown in
(71) When two retainers 1 are stopped at the stop position S4 (opening step position) shown in
(72) When the retainers 1 leave the stop position S4, the cam rollers 44 of the retainers 1 are separated from the first elevating portion and come into contact with the first stationary portion. Since the height of the first stationary portion is set to the same height as the raised first elevating portion, the height of the cam roller 44 does not change at this point.
(73) Until the retainers 1 reach the vicinity of the stop position S6, the cam rollers 44 of the retainers 1 are kept in contact with the first stationary portion of the gripper swing cam 59, and the gripper arms 23 and 24 stay closed during this time. As described above, once the retainers 1 reach the position P2 shown in
(74) When two retainers 1 are moved from the stop position S5 and stopped at the stop position S6 (sealing step position) in
(75) When the retainers 1 leave the stop position S6, the cam rollers 44 of the retainers 1 are separated from the second elevating portion and come into contact with the second stationary portion. Since the height of the second stationary portion is set to the same height as the descended second elevating portion, the height of the cam roller 44 does not change at this point.
(76) Until the retainers 1 reach the vicinity of the stop position S4, the cam rollers 44 of the retainers 1 are kept in contact with the second stationary portion of the gripper swing cam 59, and the gripper arms 23 and 24 stay opened during this time. When two retainers 1 are stopped at the stop position S4 (opening step position) shown in
(77) 4. Retainer Movement Mechanisms
(78) Next, the retainer movement mechanisms for moving the retainers 1 along the movement path will be described. As seen from
(79) 4-1. First Retainer Movement Mechanisms
(80) The first retainer movement mechanism 61 is provided in A Lane; and it is, as seen from
(81) Each one of the first retainer holding members 65 is provided at each end thereof with a holder 68 that is in a concave groove shape when viewed from above. The holders 68 engage with the shafts 67 that extend upward out of the support shafts 53 of the retainers 1. The spacing between the holders 68 is set to be four times the pitch p, corresponding to the number (=4) of the retainers 1 that are linked together.
(82) The first actuating mechanism 66 is comprised of a main actuator 69 and a sub-actuator 71.
(83) The main actuator 69 of the first actuating mechanism 66 is, as seen from
(84) When the servo motor 79 actuates, the threaded shaft 77 is rotated, the moving base 74 and the sliding member 73 are moved along the conveyance rail 72 via the nut member 78 and the moving block 75, and further the first retainer holding members 65 are moved in the same direction via the pins 82, the transmission levers 81, and the pins 83.
(85) The sub-actuator 71 of the first actuating mechanism 66 is installed on a frame 86 installed above the machine base 51. The sub-actuator 71 is comprised of shafts 88 to 90 (see
(86) When a drive source (not shown) is actuated and the shaft 89 is rotated via the drive lever 91, the shafts 88 and 90 are rotated at the same time, the levers 92 to 94 are pivoted in a horizontal plane, the guide rail 98 is moved forward and backward toward and away from the retainers 1 in a state keeping the parallel relationship with the conveyance rail 72, resulting in that the first retainer holding members 65 are moved forward and backward in the same direction.
(87) In the first retainer movement mechanism 61 (see
(88) First,
(89) When the drive source (not shown) of the sub-actuator 71 is actuated from the state in
(90) When, next, the servo motor 79 of the main actuator 69 is actuated from the state in
(91) When the drive source (not shown) of the sub-actuator 71 is actuated in the reverse direction from the state in
(92) Then, when the servo motor 79 of the main actuator 69 is actuated in the reverse direction from the state in
(93) The first retainer holding members 65 of the first retainer movement mechanism 62 make its box motion as the first retainer holding members 65 of the first retainer movement mechanism 61 do. In this box motion of the first retainer holding members 65 of the first retainer movement mechanism 62, the first retainer holding members 65 are moved by an amount that is equal to four times the pitch of the retainers 1 to the downstream side or the upstream side of the movement path. The first retainer holding members 65 of the first retainer movement mechanism 62 thus differ in this aspect from the first retainer holding members 65 of the first retainer movement mechanism 61.
(94) 4-2. Second Retainer Movement Mechanism
(95) The second retainer movement mechanism 63 in AB Lane is, as shown in
(96) Each one of the second retainer holding members 101 is provide at a distal end thereof with a holder 103 that is in a concave groove shape when viewed from above. The holder 103 engages with shafts 67 extending upward out of the support shafts 53 installed in the retainers 1
(97) The second actuating mechanism 102 is comprised of a stationary support shaft 104 that is installed at the center of the arc section of the retainer movement rail 52 (or the movement path of the retainers 1), a hollow rotary shaft 105 that is rotatably supported by the stationary support shaft 104, a disk-shaped support member 106 installed on the upper end of the rotary shaft 105, a drive source (not shown) that intermittently rotates the rotary shaft 105, and a pair of air cylinders 107 that are installed at symmetrical positions at an angular spacing of 180 on the support member 106. The second retainer holding members 101 of the second retainer movement mechanism 63 are installed on the support member 106 via the air cylinders 107.
(98) When the drive source is actuated, the rotary shaft 105 is rotated intermittently, and thus the support member 106 and the second retainer holding members 101 are intermittently rotated (clockwise in
(99) When the second retainer holding member 101 is stopped near the starting position of the A/B lane (see the second retainer holding member 101 on the right side in
(100) After this, the second retainer holding member 101 holding the retainers 1 are intermittently moved along the A/B lane and then stopped near the end position of the A/B lane (see the second retainer holding member 101 on the left side in
(101) 5. Retainer Positioning Mechanism
(102) The container conveying apparatus 2 according to one embodiment of the present invention further includes a retainer positioning mechanism 108. The retainer positioning mechanism 108 (see
(103) The retainer positioning mechanism 108 is comprised of retainer positioning members 109, which are capable of holding the retainers 1, and a third actuating mechanism 110, which moves the retainer positioning members 109 forward and backward toward and away from the retainers 1.
(104) Each of the retainer positioning members 109 is provided at each end thereof with a holder 111 that is in a concave groove shape when viewed from above. The holders 111 engage with the shafts 67 that extend upward out of the support shafts 53 of the retainers 1. The spacing between the holders 111 is set to be two times the pitch p.
(105) As seen from
(106) When the drive source is actuated, the lever 119 is pivoted, which is accompanied by rotation of the shaft 113 by a predetermined angle, and the retractable frames 117 and the retainer positioning members 109 are moved forward and backward toward and away from the retainers 1. When the retainer positioning members 109 have moved forward toward the retainers 1, the grooves of the holders 111 installed at both ends of the retainer positioning members 109 mate with the shafts 67 of the retainers 1, and the retainers 1 are positioned at that location. On the other hand, when the retractable frames 117 and the retainer positioning members 109 are retracted (or moved away from the retainers 1) from this state, the holders 111 are separated from the shafts 67 of the retainers 1, thus releasing the retainers 1.
(107) 6. Movement of Retainers on Movement Path
(108) In the above-described container conveying apparatus 2, if the maximum number of retainers 1 that can be disposed along the retainer movement rail 52 (the movement path of the retainers 1) is m (in this example, m=44), and if the maximum value of the one-time movement distance of the retainers 1 in the straight sections (in the A lane and the B lane) is n times the pitch p (in this example, n=4), then the number of retainers 1 actually disposed along the retainer movement rail 52 is set to (mn) (in this example, mn=40). In other words, the total length of the retainer movement rail 52 is mp, and there is a total gap of np between the retainers 1 disposed along the retainer movement rail 52.
(109) The retainers 1 disposed along the retainer movement rail 52 (or the movement path of the retainers 1) are in groups of four, and they are lined at the pitch p by the connecting shafts 57 (see
(110) One example of one cycle of movement of the retainers 1 in the container conveying apparatus 2 will now be described below in time series with reference to
(111) (1) In
(112) (2) Then, the first retainer movement mechanisms 61 and 62 and the second retainer movement mechanisms 63 and 64 are actuated; and as a result, as seen from
(113) In the A lane and the A/B lane, at the point when the retainers 1 have been moved by an amount equal to two times the pitch, the movement of the first retainer holding members 65 (the holders 68) and the rotation of the second retainer holding members 101 (the holders 103) are stopped, while in the B lane and the B/A lane, the movement of the first retainer holding members 65 (the holders 68) and the rotation of the second retainer holding members 101 (the holders 103) continue, and the retainers 1 continue being moved.
(114) As described above, when the retainers 1 are moved through the region of positions P1-P2 in the A/B lane (see
(115) By the content supply device 11 provided on the B lane side, the contents 12 on the belt conveyor 13 are pushed out from the belt conveyor 13 onto the trays 15 by the pushers 14.
(116) (3) At the same time the retainers 1 are stopped in the A lane, the retainer positioning mechanism 108 is actuated, so that the retainer positioning members 109 are moved forward to hold the retainers 1 (with the holders 111 mated with the shafts 67), and the retainers 1 are positioned (see
(117) When the retainers 1 are positioned by the retainer positioning members 109 (or the holders 111) in the A lane, various packaging processing steps by the empty bag supply device 3, the printing device 4, the printing inspection device 5, the opening device 6, the sealing device 7, and the cooling device 8 are commenced.
(118) On the other hand, in the B lane and the B/A lane, as also seen from
(119) During this time, the belt conveyor 13 on the B lane side is moved by an amount equal to two times the pitch.
(120) (4) Then, in the A lane, the first retainer holding members 65 of the first retainer movement mechanism 61 are moved forward to hold the retainers 1 (the holders 68 are brought to mate with the shafts 67), and the retainer positioning members 109 retract to release the retainers 1 (the holders 111 are thus separated from the shafts 67). The first retainer holding members 65 (or the holders 68) next start moving to the downstream side of the movement path of the retainers 1, and at the same time, in the A/B lane, the second retainer holding members 101 (or the holders 103) start rotating.
(121) At a point when the retainers 1 have been moved by an amount equal to two times the pitch in the A lane and the A/B lane, as shown in
(122) After the retainers 1 have been positioned by the retainer positioning members 109 (or the holders 111) in the A lane, various packaging processing steps by the empty bag supply device 3, the printing device 4, the printing inspection device 5, the opening device 6, the sealing device 7, and the cooling device 8 are commenced.
(123) Meanwhile, in the B lane, after the retainers 1 have been positioned by the retainer positioning members 109 (or the holders 111), as seen from
(124) In the B/A lane, the second retainer holding members 101 of the second retainer movement mechanism 63 continue holding the retainers 1 (with the holders 103 still mated to the shafts 67).
(125) (5) When the retainers 1 are positioned by the retainer positioning members 109 in the A lane, the first retainer holding members 65 of the first retainer movement mechanism 61 are retracted (the holders 68 are separated from the shafts 67) to release the retainers 1, and then, as seen from
(126) In the AB lane and the B/A lane, the second retainer holding members 101 (the holders 103) are rotated to move the retainers 1 by an amount equal to two times the pitch and then stop.
(127) In the B Lane, the first retainer holding members 65 of the first retainer movement mechanism 62 are returned by an amount further equal to two times the pitch (a total of four times the pitch) to the upstream side of the movement path of the retainers 1, and after which the first retainer holding members 65 are moved forward to hold the leading retainer 1 in each retainer set (the holders 68 are brought to mate with the shafts 67). During this movement, the content supply device 11 retracts the trays 15, leaving the contents 12 in the bags 10.