SUBSTRATE WITH A MOLYBDENUM NITRIDE LAYER SYSTEM, AND COATING METHOD FOR PRODUCING A LAYER SYSTEM
20220372629 · 2022-11-24
Assignee
Inventors
Cpc classification
C23C28/347
CHEMISTRY; METALLURGY
C23C28/044
CHEMISTRY; METALLURGY
C23C28/36
CHEMISTRY; METALLURGY
C23C28/048
CHEMISTRY; METALLURGY
C23C28/30
CHEMISTRY; METALLURGY
C23C14/022
CHEMISTRY; METALLURGY
C23C28/34
CHEMISTRY; METALLURGY
C23C28/343
CHEMISTRY; METALLURGY
International classification
C23C28/04
CHEMISTRY; METALLURGY
Abstract
A substrate having a multilayer coating system in the form of a surface coating, which has an outer cover layer comprising amorphous carbon, and a coating process for producing a substrate. At least a first Mo.sub.aN.sub.x support layer is provided between the substrate and the cover layer, which support layer has a nitrogen content x, referred to an Mo content a, which is in the range of 25 at %≤x≤55 at %, with x+a=100 at %.
Claims
1. A substrate having a multilayer coating system in the form of a surface coating, which has an outer cover layer comprising amorphous carbon, characterized in that at least a first Mo.sub.aN.sub.x support layer is provided between the substrate and the cover layer, which support layer has a nitrogen content x, referred to an Mo content a, which is in the range of 25 at %≤x≤55 at %, with x+a=100 at %.
2. The substrate according to claim 1, wherein the nitrogen content x of the first Mo.sub.aN.sub.x support layer is in the range of 30 at %≤x≤53 at %, preferably at about 50 at %.
3. The substrate according to claim 1, wherein the coating system comprises at least a second Mo.sub.bN.sub.y support layer between the substrate and the first Mo.sub.aN.sub.x support layer and/or between the first Mo.sub.aN.sub.x support layer and the outer cover layer, wherein, referred to a Mo content b of the second Mo.sub.bN.sub.y support layer, a nitrogen content y is in the range from 35 at %≤y≤45 at %, with y+b=100 at %, preferably at 40 at %.
4. The substrate according to claim 1, wherein a plurality of respectively identical or different first Mo.sub.aN.sub.r support layers is provided between the substrate and the outer cover layer of amorphous carbon and/or wherein a plurality of respectively identical or different second Mo.sub.bN.sub.y support layers is provided between the substrate and the outer cover layer of amorphous carbon and/or wherein the first Mo.sub.aN.sub.x support layer and/or the second Mo.sub.bN.sub.y support layer contains a proportion of metallic Mo, wherein a phase mixture of Mo and Mo.sub.2N in the first MoN.sub.x support layer and a phase mixture of Mo and Mo.sub.2N in the second Mo.sub.bN.sub.y support layer, respectively, is adjusted by adjusting a nitrogen content x and y, respectively, between 5 at % and 20 at %, with x+a=100 at % and y+b=100 at % and/or wherein the first Mo.sub.aN.sub.x support layer and/or the second Mo.sub.bN.sub.y support layer are composed of pure Mo.sub.2N phases and their phase mixtures β-Mo.sub.2N and γ-Mo.sub.2N, and/or of Mo.sub.2N/MoN phase mixtures and/or of pure MoN phases, in particular cubic MoN phases and/or hexagonal δ-MoN phases or phase mixtures, the γ-Mo.sub.2N and the pure hexagonal phase of δ-MoN being particularly preferred.
5. The substrate according to claim 1, wherein the first Mo.sub.aN.sub.x support layer and/or the second Mo.sub.bN.sub.y support layer additionally comprises one or more elements from the group consisting of [Ag, Cr, Ti, Cu, Al, Si, B, O, C] and/or an element from the 4th, 5th or 6th group of the periodic table of the elements, and wherein the first Mo.sub.aN.sub.x support layer and/or the second Mo.sub.bN.sub.y support layer comprises at least a layer of the composition (Mo.sub.xM.sub.z).sub.c(N.sub.uC.sub.vO.sub.w).sub.d, acting as a support layer, wherein M comprises at least one of the elements of the 4th to 6th group of the periodic table, and/or one of the elements Si, B, Al, Cu, Ag, with x+z+u+v+w=100 at %, and c/d=3, wherein 25 at %≤x≤55 at % and 0≤z≤20 at %, 0≤v≤5 at % and 0≤w≤5 at %.
6. The substrate according to claim 1, wherein the coating system additionally comprises an adhesive layer provided on a surface of the substrate and/or on a surface of the first Mo.sub.aN.sub.x support layer and/or on a surface of the second Mo.sub.bN.sub.y support layer, which adhesive layer is alloyed in particular with one or more elements from the group consisting of [C, N, O] and/or wherein the adhesive layer comprises, except for impurities, one or more elements of the 4th, 5th or 6th group of the periodic table of the elements, in particular also comprising one of the elements Cr, Ti, Cu, Al, Mo.
7. The substrate according to claim 1, wherein the coating system additionally comprises an intermediate layer under the first Mo.sub.zN.sub.x support layer and/or under the second Mo.sub.bN.sub.y support layer, in particular single-phase metal nitrides, metal carbides as well as metal carbonitrides and/or phase mixtures of metal nitrides, metal carbides and metal carbonitrides, wherein the intermediate layer comprises in particular a single-phase Cr.sub.2N or CrN layer or a phase mixture of CrN and Cr.sub.2N and/or wherein the first Mo.sub.aN.sub.x support layer and/or the second Mo.sub.bN.sub.y support layer and/or the intermediate layer is a gradient layer referred to the chemical composition.
8. The substrate according to claim 1, wherein a thickness d of the first Mo.sub.aN.sub.x support layer and/or of the second Mo.sub.bN.sub.y support layer and/or of the intermediate layer is in the range of 0.05 μm≤d≤50 μm, preferably in the range of 0.03 μm≤d≤30 μm, especially in the range of 0.2 μm≤d≤μm, or in the range of 0.3 μm≤d≤10 μm.
9. The substrate according to claim 1, wherein the outer cover layer comprising the amorphous carbon is an amorphous carbon layer of the a-C type, an amorphous carbon layer of the a-C:X type doped with an element X, a tetrahedral amorphous carbon layer of the ta-C:X type doped with an element X, an amorphous carbon layer of the a-C:Me type doped with a metal, a tetrahedral amorphous carbon layer of the ta-C:Me type doped with a metal, or an amorphous carbon layer of the a-C:H:Me type doped with a metal and hydrogen or a tetrahedral amorphous carbon layer of the ta-C:H:Me type doped with a metal and hydrogen and/or wherein X is preferably an element from the group of elements consisting of [F, Cl, B, N, O, Si] and/or wherein Me comprises one or more elements of the 4th, 5th or 6th group of the periodic table of the elements and preferably comprises one of the elements Al, Mo, Cr, Ti, W, Al, Cu.
10. The substrate according to claim 9, wherein the cover layer is of two or more layers each comprising an amorphous carbon layer of the a-C type, or of the a-C:X type, or of the ta-C:X type, or of the a-C:Me type, or of the ta-C:Me type, or of the a-C:H:Me type, or of the ta-C:H:Me type and/or wherein the cover layer and/or a layer comprising a gradient layer is an amorphous carbon layer of the a-C type, or of the a-C:X type, or of the ta-C:X type, or of the a-C:ME type, or of the ta-C:Me type, or of the a-C:H:Me type, or of the ta-C:H:Me type and/or wherein two different layers of the cover layer have a different sp.sup.3/sp.sup.2 ratio and/or wherein in a gradient layer a sp.sup.3/sp.sup.2 ratio varies over a thickness of the gradient layer.
11. The substrate according to claim 10, wherein a thickness Dd of the cover layer and/or of a layer of the cover layer is in the range of 0.05 μm≤Dd≤50 μm, preferably in the range of 0.05 μm≤Dd≤30 μm, especially in the range of 0.1 μm≤Dd≤20 μm, or in the range of 0.5 μm≤Dd≤10 μm, preferably in the range of 1 μm≤Dd≤5 μm, particularly preferably at about 2 μm and/or wherein a hardness Hd of the cover layer is in a range of 8 GPa≤Hd≤80 GPa, especially in the range of 10 GPa≤Hd≤70 GPa, or in the range of 25 GPa≤Hd≤60 GPa, particularly preferably at about 50 GPa.
12. The substrate according to claim 1, wherein a total thickness Gd of the coating system is in the range of 0.05 μm≤Gd≤100 μm, preferably in the range of 0.5 μm≤Gd≤50 μm, especially in the range of 1 μm≤Gd≤10 μm, particularly preferably at about 4 μm and/or wherein a ratio of the thickness Dd of the cover layer to the total thickness of the Gd of the entire coating system is in the range of 1%≤(Dd/Gd)≤1000%, preferably in the range of 10%≤(Dd/Gd)≤500%, especially in the range of 20%≤(Dd/Gd)≤200% and particularly preferably in the range of 40%≤(Dd/Gd)≤120% and/or wherein a ratio of the hardness Hd of the cover layer (3) to the hardness Hs of the entire support layer is in a range between (Hd/Hs)=1:5 to (Hd/Hs)=4:1, preferably in the range between (Hd/Hs)=1:2 to (Hd/Hs)=3:1, in particular in the range of (Hd/Hs)=1:1.5 to (Hd/Hs)=2:1.
13. The substrate according to claim 1, wherein the substrate is in particular a component of a component subject to wear and/or friction, especially a component of a motor vehicle or of an internal combustion engine, in particular a piston, or a piston ring, a valve, a valve disk, or another component of an internal combustion engine or a tool, such as a cutting tool, a forming tool, a machining tool, or another tool subject to wear and/or friction.
14. A coating process for producing a coating system on a substrate according claim 1, wherein the coating process comprises a PVD process, a CVD process, a PA-CVD process, a sputtering process, preferably a HIPMS sputtering process, in particular a filtered or unfiltered are coating process, or a combination or hybrid process comprising at least one of the aforementioned coating processes, and/or wherein the coating of the entire coating system is deposited on the substrate by of the unfiltered or filtered arc evaporator.
15. The coating process according to claim 14, wherein the substrate is treated for cleaning of the substrate surface and/or a surface of the first Mo.sub.aN.sub.x support layer and/or a surface of the second Mo.sub.bN.sub.y support layer prior to coating by argon ions and/or hydrogen with an ion cleaning using an Arc Enhanced Glow Discharge AEGD technology, wherein preferably additionally an ion treatment is carried out for example with Cr ions or Mo ions.
Description
[0083] Further preferred embodiments of the invention are indicated in the drawing. There are shown:
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091] All substrates 1 according to the invention of the embodiments according to
[0092] At this point, it should again be indicated that when, for the sake of simplicity, in the context of the present application, reference is made to a “MoN layer” or simply to “MoN”, this means a chemical composition or a layer comprising at least Mo and N of any composition relating to Mo and N. Thus, within the meaning of this application, MoN or a MoN layer may be, for example, in particular a first Mo.sub.aN.sub.x support layer 4 or a second Mo.sub.bN.sub.y support layer 5 or any other layer or composition of the MoN type. Thus, MoN is to be understood as a kind of generic term for the molybdenum-nitrogen layers or molybdenum-nitrogen compositions defined in this application.
[0093] In the simple embodiments of
[0094] The outer cover layer 3 comprising the amorphous carbon can be any type of an amorphous carbon layer. For example, a very simple amorphous carbon layer of the a-C type, or an amorphous carbon layer of the a-C:X type doped with an element X, or a tetrahedral amorphous carbon layer of the ta-C:X type doped with an element X, an amorphous carbon layer of the a-C:Me type doped with a metal, a tetrahedral amorphous carbon layer of the ta-C:Me type doped with a metal, or an amorphous carbon layer of the a-C:H:Me type doped with a metal and hydrogen, or, e.g. a tetrahedral amorphous carbon layer of the ta-C:H:Me type doped with a metal and hydrogen. The cover layer 3 could also be designed as a multilayer coating formed from one or more aforementioned amorphous carbon layer types, or be designed in the form of one or more gradient layers or be designed in some other way as an amorphous carbon layer, as indicated in the context of the description and claims of this application.
[0095] The thicknesses or thickness ratios and hardnesses or hardness ratios of the individual layers of the coating system 2, as represented schematically in the figures of the present application, may assume any suitable values as explained in the present description and the claims. Thus, in particular, the layer thicknesses or layer thickness ratios of the individual layers of the shown coating systems 2 or of the substrate 1 represented in all figures are, of course, to be understood as purely schematic and do not reflect actual thicknesses or actual layer thickness ratios.
[0096] The substrate can be in particular a component of a component subject to wear and/or friction, especially a component of a motor vehicle or of an internal combustion engine, in particular a piston, or a piston ring, a valve, a valve disk, or another component of an internal combustion engine or also a tool, such as a cutting tool, a forming tool, a machining tool, or another tool subject to wear and/or friction, or any other substrate which can advantageously be provided with a coating of the present invention.
[0097] Thus, the previously made comments on the outer cover layer 3 of amorphous carbon, on the substrate 1 and on the thicknesses and thickness ratios, as well as the hardnesses and hardness ratios of the layers of the coating system 2 also apply to all other special coating systems of the invention discussed below and therefore, need not to be explicitly repeated again in the discussion of the following figures
[0098] Back to the specific embodiments according to
[0099] In the coating system 2 of
[0100] In the further variant according to
[0101] Then, the coating system according to
[0102] Systemic further developments of the simple embodiments according to
[0103] In the embodiment according to
[0104] In
[0105] On the basis of
[0106] As already explained in more detail above, an intermediate layer 7, not only in the case of, but in particular in the case of the use of soft steels for the substrate 1, can additionally be provided advantageously in the coating system 2, wherein an additional intermediate layer 7 can be provided particularly preferably under a MoN support layer, i.e. e.g. under a first Mo.sub.aN.sub.x support layer 4 or a second Mo.sub.bN.sub.y support layer 5, very particularly preferably in the direction towards the substrate 1.
[0107] Due to the integration of one or more additional intermediate layers 7 between the cover layer 3 and the substrate 1, inter alia, layer properties such as the stability, hardness, above all also the temperature resistance, the adaptation to impact loads or also the ductility etc. can be individually adapted or further improved in a coating system 2 according to the invention depending on the application and substrate.
[0108] In the embodiments according to
[0109] In
[0110] In
[0111] The embodiment according to
[0112] Although it would be possible to present a large number of further embodiments of coating systems 2 according to the invention on the basis of specific embodiments, for the sake of clarity and the required brevity of the presentation, only one important further type of coating systems 2 according to the invention will be briefly presented in detail on the basis of
[0113] In the case of the coating systems 2 according to the present invention represented schematically on the basis of
[0114] In the context of this application, a multilayer coating 71 is to be understood as such a sublayer of the coating system 2 which comprises a plurality of individual different partial layers 4, 5, 6, 7, the individual thicknesses of which are each relatively or rather small in comparison to the thickness of the entire coating system 2 or in comparison to the thickness of most other partial layers of the coating system 2 or in comparison to the thickness of the entire multilayer coating 71.
[0115] In the embodiment of
[0116] In the embodiment according to
[0117] It is understood that the multilayer coating 71 according to the present invention can also comprise more than two different types of partial layers, or a coating system 2 according to the invention can also comprise more than two identical or different multilayer coatings 71, which can be provided at different positions in the coating system 2.
[0118] In addition, it is also possible that a multilayer coating 71 is partially or completely designed as a gradient layer in which the chemical composition changes more or less continuously in a characteristic manner with respect to a coating direction.
[0119] Finally, on the basis of
[0120] In the specific embodiment example of
[0121] Finally, on the basis of
[0122] It can be clearly recognized that here the hardness of the substrate 1 of the coating system 2 with the substrate 1 becomes increasingly larger in the direction towards the cover layer 3. The same applies to the Young's modulus, which also becomes increasingly larger away from the substrate 1 in the direction towards the cover layer 3. In particular, it can be clearly recognized that the intermediate layer 7 has a smaller hardness H and a smaller Young's modulus E than the MoN support system 4, 5 comprising the first Mo.sub.aN.sub.x support layer 4 and/or the second Mo.sub.bN.sub.y support layer 5, and also the hardness of the MoN support system 4, 5 comprising the first Mo.sub.aN.sub.x support layer 4 and/or the second Mo.sub.bN.sub.y support layer increases towards the cover layer.
[0123] It is understood that for all the embodiments previously described in the general description and in the figures, further embodiments are also conceivable in practice, which may comprise further additional layer types according to the invention between the cover layer 3 and the substrate 1. Thus, depending on the application and requirements of the coated substrate 1, additional layers, such as one or more additional first Mo.sub.aN.sub.x support layers 4, additional second Mo.sub.bN.sub.ysupport layers 5, additional intermediate layers 7, or even additional adhesive layers 6 can be provided at a suitable location in the coating system 2, which, for reasons of clarity, are not necessarily represented explicitly in the figures of the present application.
[0124] Which exact layer composition and architecture of the coating system 2 is to be selected in the specific application is left to the person skilled in the art who knows how to select the most suitable coating system 2 based on his experience or by using relevant criteria and tests known per se.