MEASURING DEVICE FOR MEASURING A DIAMETER OF A ROPE-SHAPED MATERIAL TO BE MEASURED

Abstract

The invention relates to a measuring device for measuring a diameter of a rope-shaped material to be measured, with the material to be measured being a fibre rope, the measuring device comprising two measuring surfaces parallel to one another, a pressing means configured for pressing the measuring surfaces onto the material to be measured located between the measuring surfaces with a predetermined measuring force during a measuring process, and a measuring unit configured for measuring a distance between the measuring surfaces, with the measuring device being configured as a portable handheld device, the measuring device comprising a guiding device which can be placed onto the material to be measured for the measuring process, with the guiding device being arranged in relation to the measuring surfaces in such a way that the material to be measured assumes a predefined position relative to the measuring surfaces during the measuring process, and with the guiding device being configured in such a way that the material to be measured can be placed onto the guiding device on both sides of the measuring surfaces.

Claims

1.-19. (canceled)

20. A measuring device for measuring a diameter of a rope-shaped material to be measured, with the material to be measured being a fibre rope, the measuring device comprising two measuring surfaces parallel to one another, a pressing means configured for pressing the measuring surfaces with a predetermined measuring force during a measuring process onto the material to be measured, which is located between the measuring surfaces, and a measuring unit configured for measuring the distance between the measuring surfaces, with the measuring device being configured as a portable handheld device, wherein the measuring device comprises a guiding device which can be placed onto the material to be measured for the measuring process, with the guiding device being arranged in relation to the measuring surfaces in such a way that the material to be measured assumes a predefined position relative to the measuring surfaces during the measuring process, with the guiding device being configured in such a way that the material to be measured can be placed onto the guiding device on both sides of the measuring surfaces.

21. A measuring device according to claim 20, wherein the guiding device comprises two essentially planar guiding surfaces.

22. A measuring device according to claim 20, wherein the guiding device comprises an essentially planar guiding surface which is arranged in such a way that the measuring surfaces press onto the material to be measured abutting the guiding surface.

23. A measuring device according to claim 21, wherein the guiding surfaces or, respectively, the guiding surface are/is arranged essentially perpendicular to the measuring surfaces.

24. A measuring device according to claim 20, wherein the measuring surfaces are essentially circular and have a diameter of 20 to 150 mm.

25. A measuring device according to claim 20, wherein the measuring surfaces are constructed to be modularly exchangeable so that the size of the measuring surfaces is adjustable to the material to be measured.

26. A measuring device according to claim 20, wherein the pressing means is configured for pressing the measuring surfaces against one another with a maximum measuring force of 50 N.

27. A measuring device according to claim 20, wherein the roughness of the measuring surfaces is Ra≤0.8.

28. A measuring device according to claim 20, wherein the measuring accuracy of the measuring device is at least 0.1 mm.

29. A measuring device according to claim 20, wherein the measuring device has at least one handle.

30. A measuring device according to claim 20, wherein the measuring device comprises a holding device which is placeable on the material to be measured essentially opposite to the guiding device and which is configured for resting on the material to be measured with such a low force that the measuring device continues to be rotatable around the material to be measured when the holding device is placed on the material to be measured.

31. A measuring system comprising the measuring device according to claim 20 and a tensioning device configured for pretensioning the material to be measured with a predetermined longitudinal tensile force.

32. A use of the measuring device according to claim 20 for measuring the diameter of a fibre rope.

33. A use according to claim 32, wherein the measuring surfaces are essentially circular and have a diameter which corresponds at least to the diameter of the rope to be measured.

34. A use according to claim 32, wherein the tensioning device pretensions the material to be measured with a longitudinal tensile force that is greater than 0.5% of the minimum breaking force of the material to be measured.

35. A method of measuring a diameter of a rope-shaped material to be measured by means of a measuring device according to claim 20, the material to be measured being a fibre rope, comprising pretensioning the material to be measured with a predetermined longitudinal tensile force; placing the guiding device to the material to be measured; pressing the two measuring surfaces onto the material to be measured located between the measuring surfaces with the predetermined measuring force; measuring and outputting the diameter of the material to be measured by measuring the distance between the measuring surfaces.

36. A method according to claim 35, wherein the steps of placing, pressing and measuring are performed at a measuring position and wherein the measuring device is rotated at least once around the material to be measured in the circumferential direction of the material to be measured after measuring has occurred at the same measuring position and the measuring step is repeated at least once in order to measure at least two diameters of the material to be measured at the same measuring position at different positions on the circumference.

37. A method according to claim 35, wherein the steps of placing, pressing and measuring are performed at least at three different measuring positions, wherein the measuring device is rotated continuously around the circumference of the material to be measured at each of the different measuring positions in order to determine a minimum diameter and a maximum diameter of the material to be measured at the respective measuring position, and wherein the method furthermore comprises the step of calculating an arithmetic mean from measured diameters of the material to be measured at least at three measuring positions.

38. A method according to any of claim 35, wherein a tensioning device pretensions the material to be measured with a longitudinal tensile force that is greater than 0.5% of the minimum breaking force of the material to be measured.

39. A measuring device according to claim 21, wherein the two essentially planar guiding surfaces are arranged in such a way that the measuring surfaces press against the material to be measured in an area located between the guiding surfaces.

Description

[0042] Advantageous and non-limiting embodiments of the invention are explained in further detail below with reference to the drawings.

[0043] FIG. 1 shows the measuring device according to the invention in a perspective view.

[0044] FIG. 2 shows in detail the measuring surfaces and guiding surfaces of an exemplary embodiment of the measuring device according to the invention.

[0045] FIG. 1 shows a measuring device 1 for measuring a diameter d of a rope-shaped material to be measured 2. The material to be measured 2 can generally be a rope, e.g., a fibre rope or a steel rope, or a cable.

[0046] In particular, the measuring device 1 is supposed to be used for measuring the diameter d of a high-strength fibre hoist rope for cranes. Fibre ropes or, respectively, fibre hoist ropes generally have, for example, a rope core comprising high-strength synthetic fibres or strands, and a textile sheath. High-strength fibre ropes or, respectively, fibre hoist ropes are manufactured from high-strength manmade fibres, as is commonly known to a person skilled in the art. “High-strength” is herein understood to denote fibres with a tensile strength of at least 14 cN/dtex, preferably a tensile strength greater than 24 cN/dtex, particularly preferably greater than 30 cN/dtex. UHMWPE fibres (e.g., Dyneema®), aramid fibres, LCP fibres and PBO fibres are known as high-strength fibre types with appropriate tensile strengths.

[0047] The measuring methods currently available are not sufficiently accurate for fibre ropes. The measuring device 1 illustrated herein should therefore be configured in particular for determining the diameter of fibre ropes or, respectively, fibre hoist ropes.

[0048] In order to fulfil this purpose, the measuring device 1 comprises two measuring surfaces 3, 4 parallel to one another, a pressing means 5 and a measuring unit 6. According to the invention, the measuring device furthermore comprises a guiding device 7, which is described in further detail below. If the measuring device 1 is configured as a portable handheld device, it may furthermore comprise at least one handle or, as in the embodiment shown, two handles 8, 9. A portable handheld device is herein understood to be a measuring device 1 weighing, for example, up to 0.2 kg, up to 0.5 kg, up to 1 kg, up to 2 kg or up to 5 kg.

[0049] The measuring surfaces 3, 4 can be formed on measuring disks 10, 11, for example. As shown in FIG. 1, the measuring surfaces 3, 4 can have a rectangular base surface. FIG. 2 shows an alternative embodiment with measuring surfaces 3, 4 which are essentially circular. Other configurations of the measuring surfaces 3, 4 are also possible.

[0050] In the embodiments of FIGS. 1 and 2, the measuring surfaces 3, 4 are planar. Alternatively, the measuring surfaces 3, 4 could also be bent, for example, if measuring cylinders are used instead of the measuring disks 10, 11, with the cylinder axes of the measuring cylinders being arranged in parallel to a longitudinal direction of the material to be measured 2.

[0051] The circular measuring surfaces 3, 4 of FIG. 2 have, for example, a diameter which corresponds at least to the diameter d of the material to be measured 2. For use in the measurement of diameters d of fibre ropes of crane systems, the measuring surfaces 3, 4 can therefore have a diameter of 20 to 150 mm, for example. In case of rectangular measuring surfaces 3, 4 as shown in FIG. 1, those can have a length and a width which correspond, for example, at least to the diameter d of the material to be measured so that the measuring surfaces 3, 4 have a respective length and width of, for example, 20 to 150 mm.

[0052] It is therefore evident that the sizes of the measuring surfaces 3, 4 should each be adjusted to the material to be measured 2. On the one hand, it is possible for this purpose that several measuring devices 1 are provided, each having measuring surfaces 3, 4 with different diameters. Alternatively, the measuring surfaces 3, 4 can have a modularly exchangeable design, for example, as a result of the modularly exchangeable design of the measuring disks 10, 11, so that the size of the measuring surfaces 3, 4 can be adjusted to the material to be measured 2 independently of the rest of the measuring device 1. For example, the measuring device 1 can be provided or, respectively, sold as a set with at least two pairs of measuring surfaces 3, 4 or, respectively, pairs of measuring discs 10, 11 of different sizes. The choice of the most suitable measuring surfaces 3, 4 does not have to be determined by a previous measurement, but can be determined by eye.

[0053] The measuring surfaces 3, 4 have, for example, a roughness Ra, with Ra amounting to ≤0.8. The roughness Ra is defined in ÖNORM EN ISO 4287:2012. The lower the roughness Ra of the measuring surfaces 3, 4, the more precisely can the measuring device 1 determine the diameter d of the material to be measured 2.

[0054] The pressing means 5 is configured for pressing the measuring surfaces 3, 4 against the material to be measured 2 located between the measuring surfaces 3, 4 with a predetermined measuring force F during a measuring process. In the illustrated embodiments, it is provided that one of the measuring surfaces 3 is fixedly formed on the measuring device 1 and the other measuring surface 4 is displaceable so that the pressing means 5 acts only on the displaceable measuring surface 4, pushing it in the direction of the rigid measuring surface 3. Alternatively, both measuring surfaces 3, 4 could be movable and could each act on the material to be measured 2 with a predetermined proportion of the measuring force F.

[0055] The pressing means 5 can, for example, have a spring for applying the measuring force F. As an alternative to the spring, the measuring device 1 could also comprise pneumatic means or other means as the pressing means 5, which are configured for exerting a constant measuring force onto the material to be measured. The pressing means 5 is usually configured for limiting the measuring force F on the material to be measured 2 so that a maximum of 50 N will act on the material to be measured 2, for example. As a result, the radial deformation of the material to be measured 2 can be limited. For example, with a measuring length of 100 mm, a length-related contact pressure of 0.5 N/mm is created, for example, which is low enough so that the material to be measured 2 will not be deformed.

[0056] For determining the diameter d of the material to be measured 2, the two measuring surfaces 3, 4 are placed against the measuring force F (which can be suspended for this purpose) at a distance that is greater than the diameter d of the material to be measured 2 in order to position the material to be measured 2 between the measuring surfaces 3, 4. Thereupon, the pressing means 5 presses the measuring surfaces 3, 4 onto the material to be measured 2 with the measuring force F in order to determine the diameter d thereof.

[0057] In order to avoid jamming of the measuring surfaces 3, 4 on the test material 2 during said process, the measuring device 1 comprises the above-mentioned guiding device 7. The guiding device 7 is arranged in relation to the measuring surfaces 3, 4 in such a way that the material to be measured 2 assumes a predefined position relative to the measuring surfaces 3, 4 during the measuring process. For example, the guiding device 7 provides at least one support for this purpose, which is arranged immovably relative to at least one of the measuring surfaces 3, 4 or relative to a central plane or, respectively, a zero plane of two measuring surfaces 3, 4 that are movable relative to one another.

[0058] In the exemplary embodiment of FIG. 1, the guiding device 7 comprises two essentially planar guiding surfaces 12, 13 which are arranged in such a way that the measuring surfaces 3, 4 press onto the material to be measured 2 abutting the guiding surfaces 12, 13. The guiding surfaces 12, 13 lie in a common plane and enable the material to be measured 2 to rest on both sides of the measuring surfaces 3, 4, depending on the position of the measuring device 1 relative to the material to be measured 2, e.g., to the left and right of or, respectively, above and below the measuring surfaces 3, 4. The guiding surfaces 12, 13 each have a length of, for example, 25 mm.

[0059] FIG. 2 shows in detail that, in this embodiment, an area 14 is provided between the guiding surfaces 12, 13 in which the measuring surfaces 3, 4 press onto the material to be measured 2 with the measuring force F. In other embodiments, it is also possible that only one of the lateral guiding surfaces 12, 13 is provided. Also, no area 14 could be left between the guiding surfaces 12, 13 so that the guiding device 7 has a continuous design. This might be provided, for example, if the guiding device 7 is narrower than the material to be measured 2 or if the guiding device 7 is spaced from the measuring surfaces 3, 4 in such a way that the measuring surfaces 3, 4 press onto the material to be measured 2 next to the guiding device 7.

[0060] The guiding surfaces 12, 13 are essentially planar and are arranged in a plane perpendicular to the measuring surfaces 3, 4. Alternatively, the guiding surfaces 12, 13 could also be arranged obliquely to the measuring surfaces, or the guiding surfaces 12, 13 might not be planar, but curved or angled, in order to be adjusted to the shape of the material to be measured 2.

[0061] After the guiding device 7 has been placed with the guiding surfaces 12, 13 onto the pretensioned material to be measured 2, the measuring surfaces 3, 4 are pressed onto the material to be measured 2 with the measuring force F, whereby the risk of jamming of the measuring surfaces 3, 4 on the material to be measured 2 is reduced by the guiding device 7.

[0062] As soon as the measuring surfaces 3, 4 press onto the material to be measured 2 with the measuring force F and assume a constant distance A from one another, the diameter d of the material to be measured 2 can be determined from the distance A between the measuring surfaces 3, 4. For this purpose, the measuring device 1 comprises the measuring unit 6 which is configured for measuring the distance A between the measuring surfaces 3, 4 and for determining the diameter d of the material to be measured 2 therefrom. The measuring unit 6 can, for example, have an analog or digital design and be integrated into the pressing means 5 or configured as a separate unit. Subsequently, the measuring unit 6 can indicate the measured or determined value, for example, via an optical display, can output it via an interface or can deposit it in a memory.

[0063] In particular, the roughness Ra of the measuring surfaces 3, 4 and the resolution of the measuring unit 6 determine the achievable measuring accuracy of the measuring device 1. In total, the measuring device 1 has, for example, a measuring accuracy of at least 0.1 mm, preferably of essentially 0.01 mm. However, it is possible to deviate therefrom, depending on the area of application.

[0064] The material to be measured 2 is preferably pretensioned during a measuring process so that it is tight during the measurement. For this purpose, a tensioning device (not shown) can be used by means of which the material to be measured 2 can be pretensioned with a predetermined longitudinal tensile force L. For example, the tensioning device can pretension the material to be measured 2 with a longitudinal tensile force L that is greater than 0.5% of the minimum breaking force (MBK) of the material to be measured 2 and preferably essentially corresponds to 0.75% of the minimum breaking force of the material to be measured 2.

[0065] For example, a dedicated testing equipment in a laboratory or in a workshop is suitable as a tensioning device, wherein the material to be measured 2 can be loaded with a predetermined longitudinal tensile force L by means of the testing equipment.

[0066] In order to determine the diameter d of the material to be measured 2 in use, it may also be envisaged that the material to be measured 2 is held in a raised position at one end (or generally at one point) and is loaded with a mass at another end (or generally at another point) so that the longitudinal tensile force L is achieved by the mass under gravity.

[0067] Particularly preferably, the diameter d of a fibre hoist rope can thereby be measured when it is suspended from a crane and is loaded with an empty hook as a mass. It has been shown that, in cranes, the dead weight of the empty hook essentially exerts a longitudinal force of 0.75% of the minimum breaking force of the material to be measured 2 onto the material to be measured 2.

[0068] The method described below is particularly suitable as a method of measuring a diameter d of the r rope-shaped material to be measured 2 with the above-mentioned measuring device 1. Initially, the material to be measured 2 is pretensioned with the predetermined longitudinal tensile force L by means of the tensioning device. Thereupon, a tester takes the measuring device 1, optionally selects the measuring surfaces 3, 4 in doing so, depending on the material to be measured 2, and applies the guiding device 7 to the material to be measured 2, with the measuring surfaces 3, 4 being spaced apart from one another in such a way that the material to be measured 2 is located between them and the measuring surfaces 3, 4 still do not touch the material to be measured 2. For this purpose, the measuring surfaces 3, 4 can beforehand be placed at a distance from one another that is greater than the diameter d of the material to be measured 2.

[0069] Subsequently, the two measuring surfaces 3, 4 are pressed by the pressing means 5 onto the material to be measured 2 located between the measuring surfaces 3, 4 with the predetermined measuring force F. The measuring unit 6 then measures the distance A between the measuring surfaces 3, 4 and determines the diameter d of the material to be measured 2 therefrom and outputs it as explained above.

[0070] The diameter d of the material to be measured 2 can be determined at a measuring position with this measuring method. However, particularly preferably, the diameter d of the material to be measured 2 is measured for a measuring position by continuously rotating the measuring device 1 around the circumference of the rope in order to determine a minimum diameter and a maximum diameter at a measuring position, for example. For this purpose, the measuring device can, for example, be rotated very slowly and carefully around the circumference of the rope in order to determine a minimum diameter and a maximum diameter of the material to be measured at the respective measuring position.

[0071] In addition, the measuring process is preferably carried out for more than one measuring position, i.e., the steps of placing, pressing and measuring are performed at least at three different measuring positions. For example, the measuring positions are each spaced apart by 0.5 m and preferably are spaced from a rope end or a clamping point by at least 2 m.

[0072] If the diameter d of the material to be measured 2 is determined at more than one measuring position and a minimum diameter and a maximum diameter of the material to be measured are measured at the respective measuring position, the method may preferably comprise the step of calculating an arithmetic mean from measured minimum and maximum values of the diameter of the material to be measured at least at three different measuring positions. This provides a particularly precise and representative diameter d of the material to be measured 2.