MAGNETRON CONDITION MONITORING

Abstract

Disclosed herein is a high-power device for supplying a radiofrequency electromagnetic field to a waveguide. The device comprises a magnetron configured to supply a radiofrequency electromagnetic field to a waveguide and a control unit configured to control the magnetron to output radiofrequency energy to the waveguide. The magnetron comprises a high voltage pulse connection enclosed in an enclosure, a heater connection configured to allow an electrical connection to penetrate the enclosure and a mechanism configured to transmit data between the magnetron and the control unit.

Claims

1. A high-power device for supplying a radiofrequency electromagnetic field to a waveguide, the device comprising: a magnetron configured to supply a radiofrequency electromagnetic field to a waveguide; and, a control unit configured to control the magnetron to output radiofrequency energy to the waveguide, wherein: the magnetron comprises: a high voltage pulse connection enclosed in an enclosure; a heater connection configured to allow an electrical connection to penetrate the enclosure; and a data communicator mechanism configured to transmit data between the magnetron and the control unit.

2. The device of claim 1, wherein the mechanism comprises: an identification chip configured to include the data, wherein the data pertains to the magnetron; an electronic circuit configured to read the data on the identification chip; and a communication channel configured to route the data away from the high voltage pulse connection to the control unit.

3. The device of claim 2, wherein the device further comprises at least one of stored data on the high-power device or stored data on a cloud-based repository wherein the stored data includes historical data pertaining to the magnetron.

4. The device of claim 2, wherein the communication channel is a fiber optic connection.

5. The device of claim 2, wherein the electronic circuit is mounted across one or more terminals of the heater connection, and wherein the heater connection is configured to provide power to the electronic circuit.

6. The device of claim 2, wherein the heater connection provides a connection between the electronic circuit and the identification chip

7. The device of claim 1, wherein the enclosure comprises an electromagnetic compatibility (EMC) shield.

8. The device of claim 1, wherein the data is low bandwidth data.

9. The device of claim 4, wherein the fiber optic connection is configured to allow data transmission from the control unit to the high voltage pulse connection.

10. The device of claim 1, wherein the data comprises at least one of: a unique serial number, a name of a manufacturer, a manufacture date, a part number, a part revision schedule, or a manufacturer serial number.

11. The device of claim 10, wherein the data is encrypted via public key encryption, and wherein the unique serial number is part of a private key.

12. The device of claim 1, wherein the magnetron further comprises at least one of: a permanent magnet or an electromagnet.

13. The device of claim 1, wherein the magnetron further comprises: a radio frequency (RF) tuner, wherein the RF tuner is mounted outside the enclosure and is digitally connected to the control unit.

14. The device of claim 4, wherein the magnetron further comprises: a radio frequency (RF) tuner, wherein the RF tuner is mounted outside the enclosure and is digitally connected to the control unit via a tuner drive circuit, and wherein the fiber optic connection is connected to the control unit via the tuner drive circuit.

15. The device of claim 1, wherein the magnetron further comprises: an output radio frequency (RF) transition waveguide to output an RF field to the waveguide; and an RF transition waveguide seal, wherein the RF transition waveguide seal provides a dielectric gas for protecting a window of the waveguide.

16. The device of claim 1, wherein the magnetron further comprises: a water connection for cooling at least one component of the device.

17. The device of claim 1, wherein the magnetron further comprises: a mechanical support.

18. A method of providing traceability and condition monitoring of a magnetron in a high-power device, the method comprising: recording data related to the magnetron on an identification chip, wherein the identification chip is placed on the magnetron; reading the data by an electronic circuit; communicating the data to a control unit included in or connected to the high-power device; and based on analysis of the data, monitoring a condition of the magnetron.

19. The method of claim 18, wherein the method further comprises: correlating the data with at least one of stored data on the high-power device or stored data on a cloud-based repository, wherein the stored data includes a history of the magnetron.

20. The method of claim 18, wherein the data comprises at least one of: a unique serial number, a name of a manufacturer, a manufacture date, a part number, a part revision schedule, or a manufacturer serial number.

21. The method of claim 20, wherein the data is encrypted via public key encryption, and wherein the unique serial number is part of a private key.

22. The method of claim 18, wherein the communicating the data is performed with an optical fiber.

23. A particle accelerator comprising: a waveguide for accelerating charged particles along an acceleration path; and a high-power device the high-powered device comprising: a magnetron configurable to supply a radiofrequency electromagnetic field to a waveguide; and a control unit configurable to control the magnetron to output radiofrequency energy to the waveguide; wherein the magnetron comprises: a high-voltage pulse connection enclosed in an enclosure; a heater connection configurable to allow an electrical connection to penetrate the enclosure; and a data communicator mechanism configurable to transmit data between the magnetron and the control unit.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Specific embodiments are described below by way of example only and with reference to the accompanying drawings in which:

[0022] FIG. 1 illustrates an overview of a radiotherapy system

[0023] FIG. 2 illustrates a high-power device that can be used in a radiotherapy machine and which includes a magnetron and a control unit

[0024] FIG. 3 illustrates a high-power device where the magnetron includes a mechanism for monitoring the magnetron

[0025] FIG. 4 illustrates example circuitry that is used in the mechanism for monitoring the magnetron.

OVERVIEW

[0026] Magnetrons are essential and high cost components of particle accelerators such as linacs used in radiotherapy. They have limited lifespan and are often replaced within the lifetime of a linac. There is currently no mechanism for tracing and monitoring a magnetron, which makes it difficult for an operator to know when a magnetron is approaching its end of life. This, in turn, makes it difficult to predict machine downtime and to schedule maintenance. As a result patients may have radiotherapy sessions unduly cancelled. Due to the high voltage environment in which a magnetron operates solutions such as conventional radiofrequency identification (RFID) tags on magnetrons cannot be used to address the problem of magnetron condition monitoring and traceability. The present disclosure circumvents these problems and provides a mechanism for tracing and monitoring a magnetron, which increases the reliability of the magnetron and systems in which it is installed.

[0027] This mechanism uses three low-cost components which route data away from the magnetron to a control unit, thus making it possible for the data to be read outside the high voltage environment. These components are 1) an ID chip with memory such as an electrically erasable programmable read-only memory (EEPROM) mounted on the magnetron 2) an electronic circuit with a data connection to this ID chip so that it can read the data on the ID chip—This is mounted across the terminals of the heater connections of the magnetron but it is not connected to anything else in the high voltage environment. The power to the electronic circuit is provided through a “ghost” power from the connections to the terminals of the heater—and 3) a communication channel such as an optical fibre that is connected to the electronic circuit at one end and a tuner drive circuit at the other, which thus connects the optical fibre to the control unit.

[0028] In this way, the ID chip on the magnetron can record any information about the magnetron, the electronic circuit, which is a low power device, can read this data and is further able to operate in a high voltage environment by virtue of being only connected to the terminals of the magnetron's heater connections, and the fibre optic connection transmits the data away from the magnetron to the control unit. In this way a mechanism is provided for tracing and monitoring a magnetron.

Specific Description of Certain Example Embodiments

[0029] Radiotherapy machines are important tools in modern cancer treatment. They are large, complex machines, with many moving parts and inter-operating mechanisms. Despite precision engineering and rigorous testing, some component parts of a radiotherapy machines may start to degrade over the lifetime of the machine. This can sometimes lead to sub-optimal operation and even the occasional safety override. One of the key components that is susceptible to degradation is the magnetron.

[0030] There is currently no routine mechanism for recording data from the magnetron of a system such as a linac used in radiotherapy. Furthermore, the behaviour of a magnetron over its lifetime is not tracked or recorded. Particularly, conditions that a magnetron has been exposed to, or the behaviour of the magnetron are not tracked or analysed. The lack of the ability to correlate magnetron data with linac data, means that a richer source of information is not available. As a result, there is no known way of identifying magnetrons which are approaching the end of their operational life. This can be particularly problematic when a magnetron is replaced within a device and the magnetron's provenance is not known.

[0031] Not having a mechanism for recording information on, and monitoring of, a magnetron has undesirable consequences. Without the ability to predict the end of life for a magnetron, magnetrons may be replaced while they are still operational. This is, of course, has financial disadvantages for the owner of the radiotherapy device. Manufacturers are also at a disadvantage because they are not able to predict demand for magnetrons, which can lead to shortages or overstocking. Not being able to predict a magnetron's end of life can also entail unplanned downtime, which gives rise to uncertainties, both for owners and patients. Furthermore, spare magnetrons that have long storage life may prove to have shorter lifespans than anticipated, which gives rise to further uncertainties.

[0032] The present application seeks to overcome these problems through devices that are capable of recording information related to a magnetron and methods for monitoring the condition of the magnetron using the recorded information. The disclosed devices and methods are advantageous as they allow a manufacturer or maintenance service provider to predict the end of life of a magnetron, thereby facilitating timely maintenance, replacement, and manufacture of magnetrons. The disclosed methods help to reduce unplanned downtime and thus minimise disruption to the machine's normal operation. The disclosed devices further facilitate more accurate assessment of reasons for failure when a magnetron is sent for repair. This, in turn, provides the necessary feedback to manufacturers for implementing improvements in magnetrons.

[0033] FIG. 1 illustrates a high-level overview of a particle accelerator, such as those utilised in radiotherapy. The device is a linear accelerator (linac) 110 which includes a source of electrons 112, a waveguide 114, and a target 116. Electrons are emitted from the source 112 and are accelerated through the waveguide 114 along an acceleration path which is coincident with the centre axis of the waveguide. The electron beam 118 is bent using magnets 122 and strikes the target 116, to produce an x-ray beam 120. The x-ray beam 120 is used to treat patients. The linac 110 also includes a magnetron 124, which generates radiofrequency (RF) electromagnetic waves 126 to accelerate charged particles to high energies along an acceleration path. The electron beam 118 may be used to treat the patient directly, or may be directed towards a target 116, which produces high energy x-rays 120.

[0034] The source of electrons 112 may be an electron gun. The source of electrons is configured to inject electrons into the waveguide 114. The waveguide 114 comprises a plurality of interconnected acceleration cavities (not shown) forming a channel through which the electron beam passes. The injection of electrons into the waveguide 114 is synchronised with the pumping of RF waves 126 into the waveguide 114. The design and operation of the magnetron 124, electron source 112, and the waveguide 114 are such that the RF waves 126 accelerate the electrons to very high energies as they propagate through the waveguide 114 down the acceleration path 118. The waveguide is designed in order that a suitable electric field pattern is produced which accelerates electrons propagating through the waveguide 114.

[0035] The device 200 of FIG. 2 shows a schematic cross-sectional diagram of magnetron 124 and its connection to control unit 230 of a linac. The components of the magnetron 124 are drawn as disparate entities and the connections are not necessarily shown so as to simplify their representation. The way in which the different components are connected, along with their functions, are detailed in the ensuing paragraphs. The magnetron is comprised of a high voltage connector 210, which is enclosed in an electromagnetic compatibility (EMC) shield 222 in order to comply with electromagnetic compatibility (EMC) requirements. This encloses dangerous high voltage with earth potential for safety. The magnetron also includes a heater or cathode 214. One way to allow electrical connection to penetrate inside the enclosure 222 is by providing cathode connections 212b and heater connections 212a inside the high voltage connector 210, although there are other possible alternative arrangements. The cathode 214 is placed inside a vacuum chamber 232—this is not visible in the diagram as it is enveloped in a high voltage insulator. The vacuum chamber is made of copper and ceramic components that extend from just below the high voltage insulator (typically a plastic cover) to an RF ceramic window (which cannot be seen as its inside the magnetron base). This is coupled to a magnet 216 which provides a magnetic field. This magnet can be an electromagnet or a permanent magnet. A transition waveguide 220 outputs the RF field. The magnetron further includes an RF tuner 228, which is mounted outside the enclosure 222 and is digitally connected to a control unit 230. The control unit 230 also controls the linac. The magnetron further comprises water connections for cooling, and a mechanical support (not shown).

[0036] The operation of magnetron 124 is now described with reference to FIG. 2. In magnetron 124, high voltage connection 210 provides a high negative potential to the cathode 214 in very short pulses. This is in contrast to the power provided to the heater, which is supplied continuously at a much lower voltage (typically less than 20V). The cathode 214, which emits electrons, is placed inside the vacuum chamber 232. The chamber comprises cavities (not shown) around its outer rim such that when electrons spiral outward in a circular path under the influence of the magnetic field of magnet 216, they sweep past through these cavities. The cavities act as resonators, leading to a resonant RF field being induced in the cavities. This RF field is then outputted through the transition waveguide 220. Magnetron tuner 228 is used to tune the resonant frequency of the magnetron 124.

[0037] The control unit 230 of device 200 also controls the other components of the linear accelerator 100. Controlling the other components can include: controlling the electron gun 112 to feed electrons to the waveguide 114, controlling the gantry (not shown) to rotate according to a patient's treatment plan to provide the angle at which radiation is delivered to the patient, and controlling a collimator (not shown), such as a multi leaf collimator, MLC, to collimate the beam 120 according to the treatment plan.

[0038] FIG. 3 illustrates an advantageous embodiment of the present disclosure, which provides a mechanism for integrating the necessary interfaces in order to enable the recording of information about magnetron 124 and monitoring the magnetron. This mechanism is configured to transmit data between the magnetron 124 and the control unit 230. The mechanism includes an identification (ID) chip 310 mounted on the magnetron 124, an electronic circuit 312 mounted across the terminals of the heater connections 212a, and a communication channel 314 such as an optical fibre, connected between the magnetron 124 and a tuner drive circuit 232, which is, in turn, connected to the control unit 230. There is also a data connection (not shown) between the electronics circuit 312 and the ID chip 310.

[0039] In FIG. 3, the ID chip 310 is configured to record data related to the magnetron 124. This data can, for example, be a unique serial number, and/or additional information about the magnetron such as the manufacturer, the manufacture date, part number, part revision date, manufacturer serial number, etc. The electronics circuit 312, which is a low voltage device, is mounted across the heater connections 212a, and is configured to read the data from the ID chip 310. Given that the cathode connections 212b are high voltage terminals, there are no electrical connections to the electronics circuit board 312 apart from the two heater connections and the data connection to the ID chip 310. Power to the electronics circuit board 312 is provided by diverting a small amount of the power from the heater connection 212a to the circuit board 312. A communication channel 314 such as an optical fibre is configured to route data from the electronic circuit 312 to a tuner drive circuit 232, which is connected to the control unit 230. In this way, data is routed away from the high voltage area of the magnetron 124 to the control unit 230 where it can be easily read to provide information about the magnetron 124. Alternatively, electronic circuit 312 may be incorporated into the magnetron 124, where the ID chip 310 may be part of electronic circuit 312.

[0040] FIG. 4 illustrates a schematic drawing that shows how the ID chip 310, the electronic circuit board 312, and the fibre optic channel 314 are connected. As can be seen in this diagram, the electronic circuit board 312 draws power from the heater connections 212a and includes a microcontroller and a sensor array. The circuit 312 is arranged to read data from the ID chip 310, which, in turn, includes an electrically erasable programmable read-only memory (EEPROM) on which data can be recorded and from which data can be transmitted, and information such as the device serial number. The electronic circuit board is further connected to fibre optic channel 314, which then transmits the data to the control unit 230.

[0041] The advantageous embodiment of FIG. 3 thus provides means for recording information related to a magnetron and thereby enables traceability and monitoring of a magnetron. In this manner, small, low-cost components are utilised to record data about the magnetron, read this data, and transfer the data away from the high voltage environment of the magnetron to the linac's control unit. The data from the magnetron, which is read by the magnetron tuner drive circuit 232, provides vital information about the provenance of the magnetron. This information enables a manufacture to reliably predict the end of life of a magnetron, which, in turn, reduces unplanned downtime. The information also reduces the need to stock magnetrons locally, or to use magnetrons that have long storage life. The data can further provide information about previously existing faults in the magnetron, thus making it easier to determine with confidence causes of future failures. The data is also useful for manufacturers because it provides global knowledge of the state of the installed magnetrons, which, in turn, makes it possible to project future needs for magnetron replacements. This reduces the risk of shortages or overstocking of magnetrons.

[0042] Data that is transmitted through the communication channel 314 is low bandwidth data and an optical fibre can be used to transmit the data. The maximum amount of data that is transmitted is less than the maximum capacity of the memory of the ID chip and the low bandwidth data is typically in the order of a few kilo bits per second—typically less than 3000 bits per second. This means that the data can be easily fit into a 19200K Baud serial channel. The bandwidth can be even lower because, for example, the manufacturer's serial number and the unique serial number can be sent at much lower frequencies but sending all the data together makes the design easier. In some embodiments of the disclosure, the communication channel 314 can be bidirectional to allow data to be written back on the ID chip 310. This is done using the tuner drive circuit 232, which can be configured to transmit data back to the ID chip 310 through the communication channel 314. The data uniquely identifies the magnetron 124 and may be stored on the ID chip 310. The unique identifying features of the magnetron 124 may also be used as a key to the data stored elsewhere. The stored data can pertain to information such as the number of hours that the magnetron has operated under high or low tension, the linac's ID, and the date of the magnetron's installation. An important feature of the stored data is that some of the data is linked to the magnetron and some is linked to the linac. This data becomes more valuable when the two sets of data (related to magnetron and linac) are linked. For example, if the linac 100 detects that the magnetron's chip 310 has changed then the system knows that a new magnetron has been installed, and can log this information. If this is connected to a cloud service, the system is then able to verify that the magnetron 124 is new and record other information such as the credentials of the installing engineer. In this way, the magnetron data that can be regularly updated, which further facilitates condition monitoring and traceability of the magnetron.

[0043] The ID chip 310 includes an electrically erasable programmable read-only memory (EEPROM) on which data can be recorded and from which data can be transmitted. The EEPROM can be encrypted via public key encryption in order to ensure data security. In this way, the ability to clone is limited using the unique serial number as part of the private key. Additional useful data such as the local temperature can be transmitted back via the communication channel 314 and recorded on the ID chip 310.

[0044] As well as providing a mechanism for monitoring a magnetron, the present disclosure also provides a method for traceability and conditioning of a magnetron using this mechanism. In this method, data related to the magnetron is recorded on an ID chip and the ID chip is placed on the magnetron. The data is then read by an electronic circuit from where it is communicated to a control unit outside the magnetron using a communication channel such as an optical fibre. The magnetron is then monitored based on this data.

[0045] The data may be correlated with stored data on the magnetron or on a cloud base repository. The data may, for example, be a unique serial number, the name of the manufacturer, the manufacture date, a part number, a part revision schedule, or a manufacturer serial number. In order to ensure data security, the data may be encrypted via public key encryption and the unique serial number can form a part of a private key.

[0046] The high-power device described in this disclosure can be used in conjunction with an acceleration waveguide in a particle accelerator such as those utilised in radiotherapy.

[0047] Features of the above aspects can be combined in any suitable manner. It will be understood that the above description is of specific embodiments by way of aspect only and that many modifications and alterations will be within the skilled person's reach and are intended to be covered by the scope of the appendant claims.