METHOD FOR COVALENT IMMOBILIZATION OF MOLECULAR COMPOUNDS
20220372462 · 2022-11-24
Inventors
- Marcela Bilek (New South Wales, AU)
- David McKenzie (New South Wales, AU)
- Seyedeh Khadijeh Alavi (New South Wales, AU)
- Charles Oliver Morgan Lotz (New South Wales, AU)
Cpc classification
C12N2537/00
CHEMISTRY; METALLURGY
C12N11/02
CHEMISTRY; METALLURGY
B05D7/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
C12N11/02
CHEMISTRY; METALLURGY
Abstract
Disclosed herein is a method for covalent immobilization of molecular compounds on a substrate surface, comprising the steps: Providing a substrate surface; Treating the substrate surface with a plasma at atmospheric pressure, thereby generating an activated surface site; Exposing at least the activated surface site, or some fraction of the activated surface site, to molecular compounds, thereby establishing a covalent bond between the molecular compounds and the substrate surface.
Claims
1. Method for covalent immobilization of molecular compounds on a substrate surface, comprising the steps: a) Providing a substrate surface; b) Treating the substrate surface with a plasma at atmospheric pressure, thereby generating at least one activated surface site; c) Exposing at least a portion of the at least one activated surface site to molecular compounds, thereby establishing a covalent bond between the molecular compound and the substrate surface.
2. The method according to claim 1, wherein the substrate surface comprises a polymer material, or a polymerizable material which may preferably be deposited on the surface of a non-polymeric material such as a ceramic, semiconductor or metal.
3. The method according to claim 1, wherein the at least one activated surface site at least temporarily comprises radical species, preferably oxygen centered radicals, or reactive species.
4. The method according to claim 2, wherein the polymer material or polymerizable material is selected from a hydrocarbon polymer, such as polyethylene, polypropylene or polystyrene or precursors thereof, or from a heteroatom containing organic polymer, such as polytetrafluoroethylene, polyvinylchloride, polycaprolactam, polycaprolactone, poly(methyl)acrylate, polyethers or polyesters or precursors thereof.
5. The method according to claim 1, wherein the molecular compounds comprise cells, proteins, peptides, hydrogels, DNA, RNA, oligonucleotides, aptamers or antibiotics.
6. The method according to claim 1, wherein step b) is performed for 0.001 to 900 s, preferably 1 to 900 s, more preferably 1 to 10 s at a particular surface site.
7. The method according to claim 1, wherein step b) is repeated multiple times at a particular surface site, preferably 1 to 50 times, more preferably 5 to 20 times.
8. The method according to claim 1, wherein the plasma is generated with a plasma generation system comprising a nozzle and a moveable single electrode or a movable double-electrode.
9. The method according to claim 8, wherein the electrode is operated at a voltage of 1 to 25 kV, preferably 3 to 12 kV and/or at a frequency of 1 kHz to 10 GHz, preferably at 20 kHz to 40 kHz.
10. The method according to claim 1, wherein a distance of the nozzle to the substrate surface is between 0.1 to 200 mm, preferably between 1 and 10 mm.
11. The method according to claim 1, wherein step c) is performed for 5 minutes to 48 hours, preferably for 1 hour to 24 hours and/or wherein step c) is performed by 3D printing of the molecular compounds, or by depositing the molecular compounds by dropping or spraying.
12. The method according to claim 1, wherein a working gas is employed during step b), which is applied towards the substrate surface with a flow rate of at least 0.1 L/min.
13. The method according to claim 8, wherein the voltage and/or the flowrate are chosen such that a water contact angle at the activated surface site of 35° to 80° is obtained, when measured according to a contact angle test.
14. The method according to claim 1, wherein the molecular compounds are configured for adhesion of cells and/or signaling to cells and wherein the method further comprises the application of cells to the covalently immobilized molecular compounds.
15. The method according to claim 14, wherein the molecular compounds are proteins, preferably proteins which are configured for binding to the cell membrane or interacting with the cell membrane.
16. The method according to claim 14, further comprising the step of applying cells to the immobilized molecular compounds.
17. The method according to claim 1, wherein a predetermined pattern of immobilized molecular compounds is generated on the substrate surface by either i) exposing only one or more predetermined portions in step c) to molecular compounds; or by ii) treating only one or more predetermined sites of the substrate surface with the plasma in step b), thereby generating a predetermined pattern of at least one activated surface site.
18. A substrate comprising a substrate surface with covalently immobilized molecular compounds obtained with the method according to claim 1, wherein a water contact angle at the at least one activated surface site of 35° to 80° is obtained, when measured according to a contact angle test.
Description
EXEMPLARY EMBODIMENTS
[0043]
[0044]
[0045] Three different substrate types have been used in the method according to the invention, namely a polytetrafluoroethylene (PTFE), a low density polyethylene (LDPE) and a polycaprolactone (PCL) substrate.
[0046] A representative example for a PTFE substrate is as follows: PTFE foil (50 μm thick) was cut into strips approximately 1.3 cm wide and about 6 cm long. Three strips were mounted side by side on the dielectric covered electrode and held down at the ends with glass microscope slides. Laboratory air at atmospheric pressure filled the chamber. The single or double electrode 4, 4′ or 4″ was scanned over the PTFE strips 10 times for a treatment time of 10 seconds, whilst being driven with a high-voltage, low-frequency power supply, operated at 27-29 W, with peak-to-peak voltage ii kV and frequency 22 kHz. The power was measured both from Lissajous figures (discharge voltage measured by a high-voltage probe vs. the voltage on a 100 pF current-integrating capacitor in series with the discharge) and by a real-time power measurement circuit constructed in-house. After the atmospheric plasma treatment, the strips were cut into samples with approximate dimensions 0.9 mm×1.3 mm and placed into wells of a 24 well plate for incubation in protein solution.
[0047] Sterile protein solutions of 50 μg/ml were prepared in phosphate buffered saline (PBS) for Bovine Serum Albumin (BSA) and in distilled water for tropoelastin. Aged (in laboratory atmosphere at room temperature) and freshly treated PTFE samples were incubated in 1 ml of protein solution. Unless stated otherwise, the samples were incubated for 4 days in the protein solution. Protein solutions were then aspirated and samples were rinsed twice for 10 min each in 1 ml fresh PBS. To determine the proportion of covalently immobilized protein, a sample from each otherwise identically treated pair of samples was then washed (3% SDS in distilled water) for 1 h at 80° C. After SDS washing, these samples were rinsed twice for 10 min each in 1 ml distilled water. All samples were dried prior to XPS measurement. Prior to use in cell experiments, samples (21 hours after plasma treatment) were incubated (4 days) in 50 μg/ml tropoelastin solutions made up in buffers with pH 7.4 (PBS) and pH 10 (NaH.sub.2PO.sub.4+Na.sub.2HPO.sub.4) and then rinsed twice for 10 minutes each in 1 ml fresh PBS.
[0048] Attachment of cells to a PTFE substrate was performed as follows: The plasma-untreated samples were sterilized by germicidal ultraviolet light irradiation for 20 min or in 70% ethanol (plasma-treated samples were regarded as sterile) and inserted into 24-well polystyrene cell culture plates (TPP, Switzerland; internal well diameter 15.4 mm). Then they were seeded with endothelial cells (ECs) that originated from bovine pulmonary artery (line CPAE ATCC CCL-209, Rockville, Mass.). Each well contained 30,000 cells (i.e., approximately 15,000 cells/cm.sup.2) suspended in 2 mL of the medium, i.e. minimum essential Eagle medium supplemented with 2 mM L-glutamine, Earle's balanced salt solution with 1.5 g/L sodium bicarbonate, 0.1 mM nonessential amino acids, 1.0 mM sodium pyruvate, and 20% of fetal bovine serum (FBS) (all chemicals from Sigma-Aldrich). The cells were cultured for 1, 3, 5, and 7 days at 37° C. in a humidified air atmosphere containing 5% CO.sub.2. Three samples were used for each experimental group and time interval.
[0049] Water Contact Angle Test: Wettability of plasma treated surfaces by measuring the water contact angle using a Kruss DSA10-Mk2 contact angle goniometer by means of the sessile droplet method (see for example Clegg 2013, Contact Angle Made Easy pp. 4-10, 40-47). For the ageing tests, samples were stored in petri dishes after treatment within the ambient laboratory atmosphere at 23° C. for various periods of time before measurement. The water contact angles were determined as the average value of at least three measurements on equivalent samples.
[0050] The surface chemistry of untreated and plasma treated samples was analyzed using X-ray photoelectron spectroscopy (XPS). The survey and Cis high resolution spectra were obtained using a SPECS FlexMod spectrometer equipped with an MCD9 electron detector and a hemispherical analyzer (PHOIBOS 150). The X-ray monochromic source (Al Ka, hv=1486.7 eV) was operated at a power of 200 W (10 kV, 20 mA). The base pressure was always below 5×10.sup.−8 mbar, and the take-off angle was 90°. Spectra calibration and calculation of elemental composition were carried out using the CasaXPS software. The concentration of each element was calculated as an atomic percentage from the survey spectra. Contaminants such as sodium and chlorine from the buffer typically observed at levels of no more than a few percent were excluded from the calculation. A correction procedure was applied to eliminate the influence of adventitious carbon, which was observed in some samples exposed to laboratory atmosphere for long periods. In this procedure, where there was carbon measured in excess of what would be expected to come from the atmospheric plasma-treated surface and the BSA protein molecules (based on their known C/F ratio and C/N ratios respectively), the excess value was subtracted from the measured carbon atomic percentage, and the atomic percentages were scaled to total 100%. In all cases when this correction was applied the recalculated data came closer to the trend line, providing a level of confidence that the subtracted carbon was due to contamination.
[0051] Immobilization of two kinds of proteins was studied with LDPE and PCL substrates: Fibrinogen (FG) (50 μg/ml) and Bovine Serum Albumin (BSA) (66.6 μg/ml). FTIR-ATR spectral analysis was employed to investigate the protein attachment to the surfaces. LDPE film of 0.2 mm thickness was used as a substrate. LDPE film was chosen as its regions of IR absorbance do not overlap the absorption lines of the protein backbone (principally the amide peaks). FTIR-ATR spectra were measured using a Digilab FTS7000 FTIR spectrometer fitted with a multibounce ATR accessory (Harrick, USA) with a trapezium germanium crystal at an incidence angle of 45°. To obtain sufficient signal/noise ratio and resolution of spectral bands, 1000 scans were taken at a resolution of 4 cm.sup.−1.
[0052] To investigate the immobilization of proteins on LDPE surfaces, 12 samples (10 mm×15 mm) were prepared for each test, including 6 plasma treated and 6 untreated samples for each protein. The treated area was a circle approximately 10 mm in diameter, formed by the spreading of the plasma plume over the sample surface. This treated area, as determined by the naked eye, was therefore slightly more than 50% of the total area of each sample.
[0053] For investigating FG immobilization, LDPE samples were treated for 10 s at a 13 mm distance from the nozzle using the one-electrode plasma jet design (
[0054] The 6 LDPE samples including 3 plasma-treated and 3 untreated samples were incubated in protein solutions. Every sample was immersed in 5 mL of protein solution overnight for 23 hours at 23° C. in the laboratory environment. The remaining 6 samples, including 3 plasma-treated and 3 untreated samples, were immersed individually in 5 ml of PBS buffer (PH 7.4) without protein for the same time and under the same conditions. These 6 samples were used as control samples in FTIR-ATR spectroscopy. For spectral analysis after incubation, all samples that had been in protein solution were washed in PBS buffer and then in Milli-Q water to remove buffer salts from their surface. The control samples in PBS buffer were also washed in Milli-Q water.
[0055]
[0056]
[0057]
[0058]
[0059] Samples were immersed in 5 mL of protein or buffer solution overnight for 25 hours at 23° C. in the laboratory environment. SDS washing was performed in the same manner as for BSA on LDPE (see for example
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
TABLE-US-00001 TABLE 1 Composition of untreated and atmospheric plasma-treated PTFE foils showing the appearance of a small amount of oxygen upon plasma surface treatment. Further changes in composition after aging in laboratory atmosphere are small and are not significant given the accuracy of the measurement (0.3 at % limit of sensitivity). Adsorption of BSA protein on the surface decreases the fluorine signal whilst increasing the signals of C, O and N. The amount of protein adsorbed according to these increases is significantly greater on the plasma treated foil than on the untreated foil. Also noteworthy is the fact that the protein is completely removed from the untreated foil after SDS detergent washing whilst much of it remains on the plasma treated foils despite rigorous SDS washing, as indicated by the retention of most of the N. *indicates that the missing at % is made up of Na, Cl, S and P from buffer salts that remain on the surface. These are completely removed by the SDS wash. C.sub.1s F.sub.1s O.sub.1s N (%) (%) (%) (%) Untreated PTFE foil 33 67 0 0 10s atmospheric plasma 31 67.2 1.8 0 10s atmospheric plasma after 11 days aging 31.2 67.8 0.9 0.2 in air Untreated PTFE after protein and rinse* 33.2 64.1 1.5 1.0 Untreated PTFE after protein and SDS 32.3 66.7 0.8 0.3 10 s atmospheric plasma after protein and 39.2 39.1 13.8 4.4 rinse* 10 s atmospheric plasma after protein and 43.0 47.0 6.0 3.8 SDS
[0066] Further evidence for the retention of protein on the surface is provided by the presence of a nitrogen peak in the survey scan. Table 1 shows XPS composition data from elemental survey scans for representative samples that were incubated in BSA solution and then subjected to buffer and/or SDS detergent washing. The presence of BSA protein on the surface is revealed by the appearance of a nitrogen peak, a decrease in the fluorine peak intensity and increases in the intensities of C and O. The untreated PTFE is very hydrophobic, so adsorbed protein molecules unfold, exposing normally hidden hydrophobic residues to the surface and binding through hydrophobic interactions. The nitrogen signal is reduced to background levels indicating that protein is virtually all removed from the untreated surface by SDS washing. The surprising feature of the adsorbed layer on the plasma treated surface is that most of it is resistant to rigorous SDS washing, as indicated by a residual nitrogen signal of 3.8%. SDS is a detergent that is used to unfold proteins and to remove physically adsorbed proteins from surfaces. The SDS cleaning procedure has been extensively used as a test of covalent attachment to surfaces. These results indicate that a significant fraction of the surface adsorbed protein is covalently immobilized on the plasma-treated PTFE surface.
[0067]
[0068] The adhesion and subsequent growth of anchorage-dependent cells (including endothelial cells) on artificial materials are mediated by extracellular matrix molecules (including elastin and its precursor tropoelastin) attached to the material surface. Specific bioactive sites in these molecules, usually specific amino-acid sequences, are recognized with cell adhesion receptors. For example, the sequence VAPG (Val-Ala-Pro-Gly) in elastin molecules is recognized by non-integrin adhesion receptors on vascular smooth muscle cells. In addition, vascular endothelial cells can bind elastin and tropoelastin by a cell membrane complex with a major glycoprotein component of 120 kDa, designated as elastonectin, by alpha v beta 3 integrins and also by alpha 9 beta 1 integrins, which can explain the highest initial adhesion and subsequent growth of endothelial cells on tropoelastin-covered PTFE. Also on plasma-treated PTFE, the adhesion and growth of endothelial cells were relatively good. This was most likely due to improved adsorption of the cell adhesion-mediating molecules fibronectin and vitronectin from the serum supplement of the cell culture medium to the material. It is believed that on substrates with a higher hydrophilicity, these molecules are adsorbed in a more physiological, flexible conformation, enabling a better recognition of specific bioactive sites in these molecules (namely, the amino acid sequences REDV and RGD) by cell adhesion receptors. Accordingly, on untreated and highly hydrophobic PTFE, cell adhesion and subsequent growth were poor, and from day 3 after seeding, the cell number decreased.
[0069]
[0070]
[0071]
[0072] The experiment was conducted as follows: The low density polyethylene (LDPE) samples were cut to 6×8 mm rectangles of 0.2 mm thickness. The treatment was conducted at atmospheric pressure for 5 seconds using a helium flow of 1.9 L/min and a peak-to-peak voltage of 9.0 kV at a frequency of 32 kHz. There was a 5 mm separation between the APPJ nozzle and the sample surface. After UV sterilization for 30 min, samples were incubated in solutions of phosphate buffer solution (PBS), with and without fibronectin protein at a concentration of 4 μg/mL. They were incubated overnight at a temperature of 3-6° C. After incubation, samples were washed with PBS to remove excess unbound protein. Samples were seeded with human dermal fibroblasts at a density of 5000 cells/cm.sup.2 in Dulbecco's Modified Eagle Media with 10% (v/v) fetal bovine serum. Media was changed every 2 days. At 1, 3 and 7 days post-seeding, cells were fixed by incubating the samples in 3% (v/v) formaldehyde at room temperature for 20 min. Cells were stained with 0.1% (w/v) crystal violet in 0.2 M 2-(N-morpholino) ethanesulfonic acid (MES) buffer for 1 hr at room temperature, then washed with reverse osmosis water to remove excess stain. Samples were imaged under bright-field microscopy. Cell abundance was quantified by solubilizing the crystal violet stain with 10% (v/v) acetic acid. Sample absorbance was read at 570 nm. Three equivalent samples were used for each condition. Errors displayed are standard error of the mean. The effects of the various substrates on cell proliferation were statistically compared with two-way analysis of variance (ANOVA).
[0073]
[0074] The experiment was conducted as follows: A vacuum chamber system was constructed for the treatment of samples with the atmospheric pressure plasma jet (APPJ) in the presence of ambient gases of controlled composition. The chamber was pumped down to pressures below 7.0×10.sup.−2 Torr before the ambient gas was introduced at a flow rate of 4.7 L/min. A pressure valve allowed excess gas to be released, once the chamber reached atmospheric pressure. The ambient gases, used separately in the following experiments, were argon and air, while the APPJ treatment gas was helium. When the ambient gas is not air, the residual air content can be calculated as the sum of the base pressure and the leak rate (measured as rate of increase of pressure after closing the pump valve and before inlet of any gas) multiplied by the time between closing the pump valve and reaching atmospheric pressure with the ambient gas introduced. In this case, the residual air content was about 0.03%. The samples treated were low density polyethylene (LDPE), cut to 10 mm×15 mm rectangles of thickness 0.2 mm. Treatment was conducted at atmospheric pressure for 10 seconds using a helium flow of 8.1 L/min, a peak-to-peak voltage of approximately 9.0 kV and at a frequency of 36 kHz. There was a 5 mm separation between the APPJ nozzle and the sample surface. Treated samples were then transferred from the chamber to the incubation solution as quickly as possible. This transfer process required approximately ten seconds. The incubation solutions were phosphate buffer solution (PBS) with and without BSA protein at a concentration of 333.3 μg/mL. The samples were incubated for 22 to 24 hours in the laboratory environment at 23° C. The protein on the surface was detected using Fourier transform infra-red (FTIR) spectroscopy equipped with an attenuated total reflection (ATR) crystal. The IR probe beam was coupled to the sample surface via the evanescent field at the crystal interface to improve surface sensitivity.
[0075]