SCROLL COMPRESSOR INCLUDING A FIRST AND A SECOND AXIAL STABILIZING ARRANGEMENT

Abstract

The scroll compressor includes a fixed scroll (8) having a fixed end plate (11) and a fixed spiral wrap (12) extending from the fixed end plate (11); an orbiting scroll (9) having an orbiting base plate (14) and an orbiting spiral wrap (15) extending from a first face of the orbiting base plate (14), the orbiting spiral wrap (15) of the orbiting scroll (9) meshing with the fixed spiral wrap (12) of the fixed scroll (8) to form compression chambers (18), the orbiting base plate (14) having a flange portion (16) radially extending on at least part of the circumference of the orbiting base plate (14) and beyond an outer wall surface of the orbiting spiral wrap (15); and a first and a second axial stabilizing arrangement (29, 31) configured to axially stabilize the orbiting scroll (9), the first axial stabilizing arrangement (29) being formed between the flange portion (16) of the orbiting base plate (14) and the fixed scroll (8), and the second axial stabilizing arrangement (31) being formed between a portion of the orbiting spiral wrap (15) of the orbiting scroll (9) and the fixed end plate (11) of the fixed scroll (8).

Claims

1. A scroll compressor comprising: a fixed scroll having a fixed end plate and a fixed spiral wrap extending from the fixed end plate, an orbiting scroll having an orbiting base plate and an orbiting spiral wrap extending from a first face of the orbiting base plate, the orbiting spiral wrap of the orbiting scroll meshing with the fixed spiral wrap of the fixed scroll to form compression chambers, the orbiting base plate comprising a flange portion radially extending on at least part of the circumference of the orbiting base plate and beyond an outer wall surface of the orbiting spiral wrap, wherein the scroll compressor further comprises a first and a second axial stabilizing arrangement configured to axially stabilize the orbiting scroll, the first axial stabilizing arrangement being formed between the flange portion of the orbiting base plate and the fixed scroll, and the second axial stabilizing arrangement being formed between a portion of the orbiting spiral wrap of the orbiting scroll and the fixed end plate of the fixed scroll.

2. The scroll compressor according to claim 1, wherein the fixed scroll includes an outer peripheral wall extending from the fixed end plate and surrounding the fixed spiral wrap.

3. The scroll compressor according to claim 2, wherein the first axial stabilizing arrangement is formed between the flange portion of the orbiting base plate and the outer peripheral wall of the fixed scroll.

4. The scroll compressor according to claim 3, wherein the first axial stabilizing arrangement includes at least one first stabilizer pad formed on the flange portion of the orbiting base plate and/or on the outer peripheral wall of the fixed scroll.

5. The scroll compressor according to claim 4, wherein the at least one first stabilizer pad is formed on an axial surface of the outer peripheral wall of the fixed scroll, and is configured to cooperate with an axial surface on a first side of the flange portion of the orbiting base plate.

6. The scroll compressor according to claim 1, wherein the first axial stabilizing arrangement is formed between the flange portion of the orbiting base plate and a portion of the fixed spiral wrap of the fixed scroll.

7. The scroll compressor according to claim 6, wherein the first axial stabilizing arrangement includes at least one first stabilizer pad which is formed on an axial surface of the fixed spiral wrap of the fixed scroll, and which is configured to cooperate with an axial surface on a first side of the flange portion of the orbiting base plate.

8. The scroll compressor according to claim 7, wherein the at least one first stabilizer pad includes a single first stabilizer pad which is arranged near an outer end of the fixed spiral wrap.

9. The scroll compressor according to claim 1, wherein the second axial stabilizing arrangement is arranged at a position substantially opposite to the position of the first axial stabilizing arrangement in relation to a center axis of the orbiting scroll.

10. The scroll compressor according to claim 1, wherein the second axial stabilizing arrangement includes at least one second stabilizer pad which is formed on an axial surface of the orbiting spiral wrap of the orbiting scroll, and which is configured to cooperate with a bottom surface of the fixed end plate.

11. The scroll compressor according to claim 10, wherein the at least one second stabilizer pad includes a single second stabilizer pad which is arranged near an outer end of the orbiting spiral wrap.

12. The scroll compressor according to claim 1, further comprising an additional fixed scroll having an additional fixed end plate and an additional fixed spiral wrap extending from the additional fixed end plate, the orbiting scroll having an additional orbiting spiral wrap which extends from a second face of the orbiting base plate and which meshes with the additional fixed spiral wrap of the additional fixed scroll to form compression chambers.

13. The scroll compressor according to claim 12, further comprising a third and a fourth axial stabilizing arrangement configured to axially stabilize the orbiting scroll, the third axial stabilizing arrangement being formed between the flange portion of the orbiting base plate and the additional fixed scroll, and the fourth axial stabilizing arrangement being formed between a portion of the additional orbiting spiral wrap of the orbiting scroll and the additional fixed end plate of the additional fixed scroll.

14. The scroll compressor according to claim 13, wherein the fourth axial stabilizing arrangement is arranged at a position substantially opposite to the position of the third axial stabilizing arrangement in relation to the center axis of the orbiting scroll.

15. The scroll compressor according to claim 12, wherein the fixed scroll and the additional fixed scroll are attached to each other and delimit an inner volume, the orbiting scroll being arranged within the inner volume.

16. The scroll compressor according to claim 1, wherein an axial clearance between the second axial stabilizing arrangement and a respective axial facing surface of the fixed scroll or of the orbiting scroll is expressed with following equation:
0≤C<T, where T is an axial clearance between an axial end face of the orbiting spiral wrap and a respective axial facing surface of the fixed end plate.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0075] The following detailed description of one embodiment of the invention is better understood when read in conjunction with the appended drawings being understood, however, that the invention is not limited to the specific embodiment disclosed.

[0076] FIG. 1 is a longitudinal section view of a scroll compressor according to a first embodiment of the invention.

[0077] FIG. 2 is a partial longitudinal section view of the scroll compressor of FIG. 1 along a first section plan.

[0078] FIG. 3 is a partial longitudinal section view of the scroll compressor of FIG. 1 along a second section plan.

[0079] FIG. 4 is a lower view of a fixed scroll of the scroll compressor of FIG. 1.

[0080] FIG. 5 is a section view according to line V-V of FIG. 4.

[0081] FIG. 6 is an upper view of an orbiting scroll of the scroll compressor of FIG. 1.

[0082] FIG. 7 is a section view according to line VII-VII of FIG. 6.

[0083] FIG. 8 is a partial longitudinal section view of the scroll compressor according to a second embodiment of the invention.

[0084] FIG. 9 is a perspective view of an orbiting scroll of the scroll compressor of FIG. 8.

[0085] FIG. 10 is an enlarged view of a detail of FIG. 9.

[0086] FIG. 11 is a perspective view from below of a fixed scroll of the scroll compressor of FIG. 8.

[0087] FIG. 12 is a lower view of the fixed scroll and the orbiting scroll of the scroll compressor of FIG. 8.

[0088] FIG. 13 is a perspective view from above of an additional fixed scroll of the scroll compressor of FIG. 8.

[0089] FIG. 14 is an upper view of the additional fixed scroll and the orbiting scroll of the scroll compressor of FIG. 8.

[0090] FIG. 15 is a partial cross section of the scroll compressor of FIG. 8.

DETAILED DESCRIPTION

[0091] FIG. 1 shows a scroll compressor 2 comprising a hermetic casing 3 provided with a suction inlet 4 configured to supply the scroll compressor 2 with refrigerant to be compressed, and with a discharge outlet 5 configured to discharge compressed refrigerant.

[0092] The scroll compressor 2 also comprises a support frame 6 arranged within the hermetic casing 3 and secured to the hermetic casing 3, and a compression unit 7 also arranged within the hermetic casing 3 and disposed above the support frame 6. The compression unit 7 is configured to compress the refrigerant supplied by the suction inlet 4, and includes a fixed scroll 8 and an orbiting scroll 9 interfitting with each other. In particular, the orbiting scroll 9 is supported by and in slidable contact with an upper face of the support frame 6, and the fixed scroll 8 is fixed in relation to the hermetic casing 3.

[0093] The fixed scroll 8 has a fixed end plate 11, a fixed spiral wrap 12 projecting from the fixed end plate 11 towards the orbiting scroll 9, and an outer peripheral wall 13 extending from the fixed end plate 11 and surrounding the fixed spiral wrap 12.

[0094] The orbiting scroll 9 has an orbiting base plate 14 and an orbiting spiral wrap 15 projecting from a first face 14.1 of the orbiting base plate 14 towards the fixed scroll 8. The orbiting base plate 14 includes a flange portion 16 radially extending on the circumference of the orbiting base plate 14 and beyond an outer wall surface 17 of the orbiting spiral wrap 15. According to the first embodiment of the invention, the flange portion 16 of the orbiting base plate 14 is annular.

[0095] The orbiting spiral wrap 15 of the orbiting scroll 9 meshes with the fixed spiral wrap 12 of the fixed scroll 8 to form a plurality of compression chambers 18 between them. The compression chambers 18 have a variable volume which decreases from the outside towards the inside, when the orbiting scroll 9 is driven to orbit relative to the fixed scroll 8.

[0096] The scroll compressor 2 further comprises a suction inlet opening 19 formed in the outer peripheral wall 13 of the fixed scroll 8 to supply refrigerant to the compression chambers 18. The refrigerant compressed in the compression chambers 18 escapes from the compression unit 7 through a discharge opening 20 formed in the fixed end plate 11 of the fixed scroll 8 at a position near an inner end 15.1 of the orbiting spiral wrap 15 and leading to a high-pressure chamber 21, from which the compressed refrigerant is discharged by the discharge outlet 5.

[0097] The scroll compressor 2 further comprises an electric motor 22 disposed below the support frame 6. The electric motor has a rotor 23 provided with an axial through passage 24, and a stator 25 disposed around the rotor 23.

[0098] Furthermore the scroll compressor 2 comprises a drive shaft 26 connected to the rotor 23 of the electrical motor 22 and configured to drive the orbiting scroll 9 in an orbital movement. Particularly, the drive shaft 26 comprises, at its top end, an eccentric pin 27 which is off-centered from the center of the drive shaft 26, and which is inserted in a connecting sleeve part 28 of the orbiting scroll 9 so as to cause the orbiting scroll 9 to be driven in an orbital movement relative to a fixed scroll 8 when the electric motor 22 is operated. The connecting sleeve part 28 particularly projects from a second face 14.2 of the orbiting base plate 14.

[0099] The scroll compressor 2 further comprises a first and a second axial stabilizing arrangement 29, 31 configured to axially stabilize the orbiting scroll 9.

[0100] As better shown on FIG. 2, the first axial stabilizing arrangement 29 is formed between the flange portion 16 of the orbiting base plate 14 and a portion of the fixed spiral wrap 12 of the fixed scroll 8, and includes a single first stabilizer pad 32 which is formed on an axial end face 33 of the fixed spiral wrap 12 of the fixed scroll 8, and which is configured to cooperate with an axial surface on a first side 16.1 of the flange portion 16 of the orbiting base plate 14. Advantageously, the single first stabilizer pad 32 is arranged near an outer end 12.1 of the fixed spiral wrap 12 and in a portion of the axial end face 33 of the fixed spiral wrap 12, where no tip seal groove is formed.

[0101] According to the first embodiment of the invention, the single first stabilizer pad 32 is integrally formed with the fixed spiral wrap 12 of the fixed scroll 8 and is a surface area elevated from the surrounding surface of the fixed spiral wrap 12 of the fixed scroll 8. However, according to another embodiment of the invention, the single first stabilizer pad 32 may be formed as a separate part attached to the fixed spiral wrap 12 of the fixed scroll 8, for example by welding, brazing, gluing, coating or other deposition methods.

[0102] As better shown on FIG. 1, the second axial stabilizing arrangement 31 is formed between a portion of the orbiting spiral wrap 15 of the orbiting scroll 9 and the fixed end plate 11 of the fixed scroll 8. Advantageously, the second axial stabilizing arrangement 31 is arranged at a position substantially opposite to the position of the first axial stabilizing arrangement 29 in relation to a center axis A of the orbiting scroll 9. Such a configuration of the first and second axial stabilizing arrangements 29, 31 substantially improves the axial stability of the orbiting scroll 9.

[0103] According to the first embodiment of the invention, the second axial stabilizing arrangement 31 includes a single second stabilizer pad 34 which is formed on an axial end face 35 of the orbiting spiral wrap 15 of the orbiting scroll 9, and which is configured to cooperate with a bottom surface 36 of the fixed end plate 11. Advantageously, the single second stabilizer pad 34 is arranged near an outer end 15.2 of the orbiting spiral wrap 15 and in a portion of the axial end face 35 of the orbiting spiral wrap 15, where no tip seal groove is formed.

[0104] According to the first embodiment of the invention, the single second stabilizer pad 34 is integrally formed with the orbiting spiral wrap 15 and is a surface area elevated from the surrounding surface of the orbiting spiral wrap 15. However, according to another embodiment of the invention, the single second stabilizer pad 34 may be formed as a separate part attached to the orbiting spiral wrap 15, for example by welding, brazing, gluing, coating or other deposition methods.

[0105] According to an embodiment of the invention not shown on the drawings, the first axial stabilizing arrangement 29 may include at least one first stabilizer pad 32 formed on an axial surface on the first side 16.1 of the flange portion 16 of the orbiting base plate 14, and configured to cooperate with an axial surface of the fixed spiral wrap 12 of the fixed scroll 8, and the second axial stabilizing arrangement 31 may include at least one second stabilizer pad 34 formed on the bottom surface 36 of the fixed end plate 11, and configured to cooperate with the axial end face 35 of the orbiting spiral wrap 15 of the orbiting scroll 9.

[0106] FIGS. 8 to 15 represent a scroll compressor 2 according to a second embodiment of the invention which differs from the first embodiment shown on FIGS. 1 to 7 notably in that the scroll compressor 2 is a dual scroll compressor and further comprises an additional fixed scroll 37 having an additional fixed end plate 38, an additional fixed spiral wrap 39 extending from the additional fixed end plate 38, and an outer peripheral wall 41 extending from the additional fixed end plate 38 and surrounding the additional fixed spiral wrap 39, and in that the orbiting scroll 9 further has an additional orbiting spiral wrap 42 which extends from a second face 14.2 of the orbiting base plate 14 and which meshes with the additional fixed spiral wrap 39 of the additional fixed scroll 37 to form compression chambers 43.

[0107] As better shown on FIG. 9, the flange portion 16 radially extends on only a part of the circumference of the orbiting base plate 14 and beyond an outer wall surface 44 of the additional orbiting spiral wrap 42.

[0108] According to the second embodiment of the invention, the fixed scroll 8 and the additional fixed scroll 37 are attached to each other and delimit an inner volume 45 in which is arranged the orbiting scroll 9.

[0109] The scroll compressor 2 further comprises an additional suction inlet opening 46 formed in the outer peripheral wall 41 of the additional fixed scroll 37 to supply refrigerant gas to the compression chambers 43. The suction inlet opening 19 and the additional suction inlet opening 46 could be made by a common suction inlet opening formed at an axial height of the orbiting base plate 14 of the orbiting scroll 9. Alternatively, the suction inlet opening 19 and the additional suction inlet opening 46 may be separated from each other.

[0110] The scroll compressor 2 further comprises an additional discharge opening 47 formed in the additional fixed end plate 38 of the additional fixed scroll 37 at a position near an inner end 42.1 of the additional orbiting spiral wrap 42 to discharge compressed refrigerant.

[0111] According to the second embodiment of the invention, the first axial stabilizing arrangement 29 is formed between the flange portion 16 of the orbiting base plate 14 and the outer peripheral wall 13 of the fixed scroll 8, and includes a single first stabilizer pad 32 formed on the outer peripheral wall 13 of the fixed scroll 8. Advantageously, the single first stabilizer pad 32 is formed on an axial surface 48 of the outer peripheral wall 13 of the fixed scroll 8, and is configured to cooperate with an axial surface on the first side 16.1 of the flange portion 16 of the orbiting base plate 14.

[0112] According to the second embodiment of the invention, the scroll compressor 2 further comprises a third and a fourth axial stabilizing arrangement 49, 51 configured to axially stabilize the orbiting scroll. Advantageously, the first and third axial stabilizing arrangements 29, 49 are axially offset relative to each other and are located substantially at a same angular position with respect to the center axis of the fixed scroll 8, and the second and fourth axial stabilizing arrangements 31, 51 are axially offset relative to each other and are located substantially at a same angular position with respect to the center axis A of the orbiting scroll 9.

[0113] As better shown on FIGS. 8 and 13, the third axial stabilizing arrangement 49 is formed between the flange portion 16 of the orbiting base plate 14 and the outer peripheral wall 41 of the additional fixed scroll 37, and includes two third stabilizer pads 52 formed on the outer peripheral wall 41 of the additional fixed scroll 37 and arranged at a predetermined circumferential distance. Advantageously, the two third stabilizer pads 52 are formed on an axial surface 53 of the outer peripheral wall 41 of the additional fixed scroll 37, and are configured to cooperate with an axial surface on a second side 16.2 of the flange portion 16 of the orbiting base plate 14.

[0114] According to the second embodiment of the invention, each of the two third stabilizer pads 52 is integrally formed with the additional fixed scroll 37 and is a surface area elevated from the surrounding surface of the outer peripheral wall 41 of the additional fixed scroll 37. However, according to another embodiment of the invention, each of the two third stabilizer pads 52 may be formed as a separate part attached to the outer peripheral wall 41 of the additional fixed scroll 37, for example by welding, brazing, gluing, coating or other deposition methods.

[0115] As better shown on FIGS. 8 and 9, the fourth axial stabilizing arrangement 51 is formed between a portion of the additional orbiting spiral wrap 42 of the orbiting scroll 9 and the additional fixed end plate 38 of the additional fixed scroll 37, and is arranged at a position substantially opposite to the position of the third axial stabilizing arrangement 49 in relation to the center axis A of the orbiting scroll 9.

[0116] The fourth axial stabilizing arrangement 51 includes a single fourth stabilizer pad 54 which is formed on an axial end face 55 of the additional orbiting spiral wrap 42 of the orbiting scroll 9, and which is configured to cooperate with a bottom surface 56 of the additional fixed end plate 38. Advantageously, the single fourth stabilizer pad 54 is arranged near an outer end 42.2 of the additional orbiting spiral wrap 42 and in a portion of the axial end face 55 of the additional orbiting spiral wrap 42, where no tip seal groove is formed.

[0117] According to the second embodiment of the invention, the single fourth stabilizer pad 54 is integrally formed with the additional orbiting spiral wrap 42 and is a surface area elevated from the surrounding surface of the additional orbiting spiral wrap 42. However, according to another embodiment of the invention, the single fourth stabilizer pad 54 may be formed as a separate part attached to the additional orbiting spiral wrap 42, for example by welding, brazing, gluing, coating or other deposition methods.

[0118] As shown on FIG. 15, an axial clearance C between the second axial stabilizing arrangement 31 and the bottom surface 36 of the fixed end plate 11 is expressed with following equation:

0≤C<T,

where T is an axial clearance between the axial end face 35 of the orbiting spiral wrap 15 and a respective axial facing surface (i.e., the bottom surface 36) of the fixed end plate 11. Such a configuration of the scroll compressor 2 ensures a proper operation of the scroll compressor 2 and avoids of wobbling.

[0119] According to an embodiment not shown on the drawings, the first axial stabilizing arrangement 29 may include at least one first stabilizer pad 32 formed on an axial surface on the first side 16.1 of the flange portion 16 of the orbiting base plate 14, and configured to cooperate with an axial surface of the outer peripheral wall 13 of the fixed scroll 8, and the third axial stabilizing arrangement 49 may include at least one third stabilizer pad 52 formed on an axial surface on the second side 16.2 of the flange portion 16 of the orbiting base plate 14, and configured to cooperate with an axial surface of the outer peripheral wall 41 of the additional fixed scroll 37.

[0120] According to an embodiment not shown on the drawings, the fourth axial stabilizing arrangement 51 may include at least one fourth stabilizer pad 54 formed on the bottom surface 56 of the additional fixed end plate 38, and configured to cooperate with the axial end face 55 of the additional orbiting spiral wrap 42 of the orbiting scroll 9.

[0121] Of course, the invention is not restricted to the embodiments described above by way of non-limiting examples, but on the contrary, it encompasses all embodiments thereof

[0122] While the present disclosure has been illustrated and described with respect to a particular embodiment thereof, it should be appreciated by those of ordinary skill in the art that various modifications to this disclosure may be made without departing from the spirit and scope of the present disclosure.