Screw Compressor
20190032661 ยท 2019-01-31
Inventors
Cpc classification
F04C28/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C28/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C28/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A screw compressor, including a compressor housing having a screw rotor chamber arranged therein, two screw rotors that are arranged in the screw rotor chamber and are mounted on the compressor housing, each rotatably about a respective screw rotor axis, and engage in each other by means of their helical contours, and including two control sliders that are arranged one behind the other in a slider channel of the compressor housing in a direction of displacement parallel to the screw rotor axes and are adjacent to both screw rotors by means of slider compression wall surfaces and are movable in the direction of displacement, wherein, in a combined position with mutually facing end surfaces sealing tightly with each other, the first control slider and the second control slider and are movable together in the direction of displacement and, in a separated position, are positionable at a spacing from one another, forming an intermediate space, wherein, at least in a transfer position located between the combined position and the separated position, the control sliders form an inflow chamber into which the medium to be compressed flows out of one of the compression chambers by passing between the mutually facing end surfaces of the control sliders, and wherein one of the control sliders is provided with at least one outflow outlet that is adjacent to the inflow chamber and through which the medium from the inflow chamber enters an outflow opening in the slider channel that overlaps with the outflow outlet in this transfer position.
Claims
1. A screw compressor, including a compressor housing having a screw rotor chamber arranged therein, two screw rotors that are arranged in the screw rotor chamber and are mounted on the compressor housing, each rotatably about a respective screw rotor axis, and engage in each other by means of their helical contours and each cooperate with compression wall surfaces which are adjacent thereto and partly surround them in order to receive gaseous medium that is supplied by way of a low-pressure chamber arranged in the compressor housing and to discharge it in the region of a high-pressure chamber that is arranged in the compressor housing, wherein the gaseous medium is enclosed in compression chambers that are formed between the helical contours and compression wall surfaces that are adjacent thereto with an inflow volume at low pressure and is compressed to a final volume at high pressure, and including two control sliders that are arranged one behind the other in a slider channel of the compressor housing in a direction of displacement parallel to the screw rotor axes and are adjacent to both screw rotors by means of slider compression wall surfaces and are movable in the direction of displacement, wherein a first control slider is arranged such that it affects the final volume and a second control slider is arranged such that it affects the initial volume, wherein, in a combined position with mutually facing end surfaces the first control slider and the second control slider are sealed tightly with each other and are movable together in the direction of displacement and, in a separated position, are positionable at a spacing from one another, forming an intermediate space, at least in a transfer position located between the combined position and the separated position, the control sliders form an inflow chamber into which the medium to be compressed flows out of one of the compression chambers by passing between the mutually facing end surfaces of the control sliders, and one of the control sliders is provided with at least one outflow outlet that is adjacent to the inflow chamber and through which the medium from the inflow chamber enters an outflow opening in the slider channel that overlaps with the outflow outlet in this transfer position.
2. A screw compressor according to claim 1, wherein the inflow chamber extends into a central recess in one of the control sliders.
3. A screw compressor according to claim 2, wherein the central recess is provided in the second control slider.
4. A screw compressor according to claim 1, wherein the at least one outflow outlet is arranged in the second control slider.
5. A screw compressor according to claim 4, wherein the outflow outlet opens into the central recess in the second control slider.
6. A screw compressor according to claim 1, wherein the inflow chamber also extends into an intermediate space that is delimited by the mutually facing end regions of the control sliders and the slider channel.
7. A screw compressor according to claim 1, wherein the slider channel is provided with at least one lateral outflow opening.
8. A screw compressor according to claim 1, wherein the outflow outlet is arranged in a side wall region of the control slider to which it pertains.
9. A screw compressor according to claim 1, wherein, in the separated position, the outflow opening of the slider channel overlaps at least partly with the intermediate space formed between the end regions of the control sliders.
10. A screw compressor, including a compressor housing having a screw rotor chamber arranged therein, two screw rotors that are arranged in the screw rotor chamber and are mounted on the compressor housing, each rotatably about a respective screw rotor axis, and engage in each other by means of their helical contours and each cooperate with compression wall surfaces which are adjacent thereto and partly surround them in order to receive gaseous medium that is supplied by way of a low-pressure chamber arranged in the compressor housing and to discharge it in the region of a high-pressure chamber that is arranged in the compressor housing, wherein the gaseous medium is enclosed in compression chambers that are formed between the helical contours and compression wall surfaces that are adjacent thereto with an inflow volume at low pressure and is compressed to a final volume at high pressure, and including two control sliders that are arranged one behind the other in a slider channel of the compressor housing in a direction of displacement parallel to the screw rotor axes and are adjacent to both screw rotors by means of slider compression wall surfaces and are movable in the direction of displacement, wherein a first control slider is arranged such that it affects the final volume and a second control slider is arranged such that it affects the initial volume, wherein, in a combined position with mutually facing end surfaces the first control slider and the second control slider are sealed tightly with each other and are movable together in the direction of displacement and, in a separated position, are positionable at a spacing from one another, forming an intermediate space, the control sliders take a form in their mutually facing end regions such that, in the event of a transfer from the combined position to the separated position, a first throttling gap having a gap width that runs transversely to the direction of displacement is formed in a first transfer position that comes directly after the combined position.
11. A screw compressor according to claim 10, wherein the first throttling gap is arranged offset in the direction of displacement in relation to the mutually facing end surfaces of the control sliders.
12. A screw compressor according to claim 10, wherein in the first transfer position the first throttling gap has a smaller gap width than the gap formed between the end surfaces of the control sliders.
13. A screw compressor according to claim 10, wherein the gap width of the first throttling gap is present over a distance in the direction of displacement that is greater than the gap width of the first throttling gap.
14. A screw compressor according to claim 10, wherein the first throttling gap is delimited by two wall surfaces, of which one is arranged in the end region of the first control slider and another in the end region of the second control slider.
15. A screw compressor according to claim 10, wherein the wall surface that is formed by the end region of the first control slider extends adjacent to the end surface of the first control slider.
16. A screw compressor according to claim 10, wherein the wall surface that is arranged in the end region of the second control slider extends adjacent to the end surface of the second control slider.
17. A screw compressor according to claim 10, wherein at least one of the wall surfaces extends substantially parallel to the direction of displacement.
18. A screw compressor according to claim 10, wherein the control sliders take a form in their mutually facing end regions such that, in a second transfer position located between the first transfer position and the separated position, there is formed a second throttling gap having a gap width that runs transversely to the direction of displacement and is greater than the gap width of the first throttling gap.
19. A screw compressor according to claim 18, wherein the second throttling gap is delimited by at least one wall surface that is arranged on a side of the wall surface delimiting the first throttling gap that is remote from the end surface.
20. A screw compressor according to claim 18, wherein the second throttling gap is delimited by a wall surface that also delimits the first throttling gap.
21. A screw compressor, including a compressor housing having a screw rotor chamber arranged therein, two screw rotors that are arranged in the screw rotor chamber and are mounted on the compressor housing, each rotatably about a respective screw rotor axis, and engage in each other by means of their helical contours and each cooperate with compression wall surfaces which are adjacent thereto and partly surround them in order to receive gaseous medium that is supplied by way of a low-pressure chamber arranged in the compressor housing and to discharge it in the region of a high-pressure chamber that is arranged in the compressor housing, wherein the gaseous medium is enclosed in compression chambers that are formed between the helical contours and compression wall surfaces that are adjacent thereto with an inflow volume at low pressure and is compressed to a final volume at high pressure, and including two control sliders that are arranged one behind the other in a slider channel of the compressor housing in a direction of displacement parallel to the screw rotor axes and are adjacent to both screw rotors by means of slider compression wall surfaces and are movable in the direction of displacement, wherein a first control slider is arranged such that it affects the final volume and a second control slider is arranged such that it affects the initial volume, wherein, in a combined position with mutually facing end surfaces the first control slider and the second control slider are sealed tightly with each other and are movable together in the direction of displacement and, in a separated position, are positionable at a spacing from one another, forming an intermediate space, at least one of the end surfaces of the control sliders has a sealing edge surface that is adjacent to the slider compression wall surfaces and, on an opposite side of the sealing edge surface to the slider compression wall surfaces, an inner surface that is adjacent to the sealing edge surface and set back in relation thereto.
22. A screw compressor according to claim 21, wherein the sealing edge surface extends far enough in the direction of the slider channel for it still to be adjacent to a partial surface of the guide peripheral surface of the respective control slider.
23. A screw compressor according to claim 21, wherein, in the combined position of the control sliders, the inner surface that is set back from the sealing edge surface forms with the opposing end surface a gap space that is connected to an inflow chamber delimited by the control sliders in the combined position and is at the same level of pressure as the inflow chamber.
24. A screw compressor according to claim 23, wherein the inflow chamber is at low pressure in the combined position of the control sliders.
25. A screw compressor according to claim 24, wherein, in the combined position of the control sliders, the inflow chamber is connected to the low-pressure chamber of the compressor housing in that, in the combined position, an outflow outlet in one of the control sliders is arranged to overlap with the outflow outlet in the slider channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0060] An exemplary embodiment, illustrated in
[0061] As illustrated in
[0062] Here, the gaseous medium, in particular refrigerant, is enclosed in compression chambers, which are formed between the helical contours 32, 34 and the compression wall surfaces 36, 38 that are adjacent to the latter, with an intake volume at low pressure and is compressed to a final volume at high pressure.
[0063] For the purpose of adapting the screw compressor 10, for example to the operating conditions required in a refrigerant circuit, the operating state of the screw compressor 10 is adapted on the one hand in respect of the volume ratio, which is the relationship between the maximum enclosed intake volume and the expelled final volume, and on the other in respect of the compressor output, which is the proportion of the volumetric flow that is actually compressed by the screw compressor in relation to the maximum volumetric flow that is compressible by the screw compressor 10.
[0064] For the purpose of adapting the operating state, in a first exemplary embodiment that is illustrated in
[0065] The first control slider 52 faces the high-pressure chamber 44 and is thus arranged on the high-pressure side, and the second control slider 54 is arranged on the low-pressure side in relation to the first control slider 52.
[0066] Each of the two control sliders 52 and 54 further has a slider compression wall surface 62 adjacent to the screw rotor 26, and a slider compression wall surface 64 adjacent to the screw rotor 28, which form partial surfaces of the compression wall surfaces 36 and 38, and housing compression wall surfaces 66 and 68 formed by the compressor housing 12, which likewise represent partial surfaces of the compression wall surfaces 36 and 38, supplement the compression wall surfaces 36 and 38, which together with the helical contours 32 and 34 contribute to forming the compression chambers.
[0067] As illustrated in
[0068] Here, the first control slider 52 forms an outlet edge 82, which faces the high-pressure chamber 44, establishes the final volume of the compression chambers, is displaceable by displacing the first control slider 52 in the direction of displacement 72 and, as a result of its position in relation to an end surface 84 of the screw rotor chamber 18 on the high-pressure side, sets the final volume of the compression chambers that are formed and thus the volume ratio.
[0069] This principle of a slider arrangement is known and described for example in WO 93/18307, to which the reader is referred in respect of the description of the principle of functioning.
[0070] As illustrated in
[0071] Further, a pressure spring 104 is preferably provided that serves to urge the first control slider 52 in relation to the second control slider 54 such that the end surfaces 86 and 88 are movable away from one another.
[0072] For the purpose of displacing the first control slider 52 there is provided, as illustrated in
[0073] Further, the cylinder arrangement 112 is located in particular on an opposite side of the first control slider 52 to the second control slider 54, preferably in a housing portion 124 of the compressor housing 12 that is on the high-pressure side and is arranged to succeed the slider channel 56 and to succeed the high-pressure chamber 44 and thus on an opposite side of the compressor housing 12 to the low-pressure chamber 42.
[0074] The second control slider 54 is displaceable by a cylinder arrangement 132 that includes a piston 136 which is movable in a cylinder chamber 134, wherein the cylinder chamber 134 extends in particular, as an extension of the slider channel 56, in a housing portion 142 that is on the low-pressure side and in which there are arranged bearing units for example also on the drive side for the screw rotors 26 and 28, which are for example drivable by way of a drive shaft 144.
[0075] In particular, the piston 136 is integrally formed in one piece with the second control slider 54 and has a piston surface that corresponds at least to the cross sectional surface area of the second control slider 54.
[0076] The housing portion 142 on the low-pressure side, which receives the cylinder chamber 134 for the cylinder arrangement 132 for moving the second control slider 54, is located in a region of the compressor housing 12 that is arranged opposite the housing portion 124 on the high-pressure side, for receiving the cylinder chamber 114 for the cylinder arrangement 112.
[0077] The first control slider 52 and the second control slider 54 can be pushed so far together by the cylinder arrangements 112 and 132 that the end surfaces 86 and 88 abut against one another in a combined position, and the two control sliders 52, 54 can also move together in the combined position, in the manner of a single control slider that extends from the end surface 126 on the intake side in the direction of the end surface 84 on the pressure side, and whereof the outlet edge 82 contributes to establishing the volume ratio, with the screw compressor 10 always conveying the maximum volumetric flow in this combined position, as illustrated in
[0078] The volume ratio can be adjusted in dependence on the position of the outlet edge 82 in relation to the end surface 84, increasing from the minimum value applying in the position according to
[0079] If the compressor output, that is to say the volumetric flow that is actually conveyed, is additionally to vary, then as illustrated for example in
[0080] In the separated position, the second control slider 54 is ineffective, since the medium to be compressed flows out of the compression chamber above the end surfaces 86 and 88, between the control sliders 52, 54 in the direction of the slider channel 56, which is connected to the low-pressure chamber 42 by way of outflow openings 144 arranged laterally on the slider channel 56 in the compressor housing 12 (
[0081] Preferably, outflow openings 144 are arranged opposite one another on mutually opposing longitudinal sides of the slider channel 56.
[0082] The outflow openings 144 in particular extend over a region of the slider channel 12 that extends from the end surface 126 on the intake side in the direction of the end surface 84 on the pressure side.
[0083] In this way, the position of the end surface 86 of the first control slider 52 establishes the initial volume in the separated position.
[0084] Provided the outlet edge 82 is not in a position in which it predetermines the minimum possible final volume, however, the relationship between the initial volume, predetermined by the end surface 86, and the final volume, predetermined by the outlet edge 82, is not variable.
[0085] If, however, as illustrated in
[0086] In order to eliminate the action of the second control slider 54 in the separated position, it is retracted into the housing portion 142 in particular by means of the cylinder arrangement 132, wherein the cylinder chamber 134 is dimensioned such that at the same time it includes a retraction chamber 148 for the second control slider 54 and thus provides the possibility of moving the second control slider 54 far enough away from the first control slider 52 for the end surface 88 no longer to affect the initial volume.
[0087] Thus, the second control slider 54 enables the initial volume to be affected either in that it abuts by means of its end surface 88 against the end surface 86 of the first control slider 52, for forming the combined position of the control sliders 52, 54, and thus maximises the initial volume, or it can be moved by means of its own end surface 88 far enough away from the end surface 86 of the first control slider 52 for there to be no further effect of any kind on the initial volume by the second control slider 54.
[0088] As illustrated in
[0089] The extensions 164 and 162 preferably take a form such that, in the combined position illustrated in
[0090] Further, in particular the extension 164 takes a form such that it moreover includes partial surfaces 172 of the guide peripheral surface 58 of the second control slider 54 that are adjacent to the slider compression wall surfaces 62, 64 and the end surface 68, with the result that the extension 164 is also, for its part, guided in the slider channel 56 (
[0091] Further, the extension 162 for its part moreover forms a partial surface 174 that supplements the partial surfaces 172 in the peripheral direction to form the peripheral surface 58.
[0092] The extension 162 further includes a cylindrical portion 176 which, as illustrated for example in
[0093] In a first transfer position that occurs on moving from the combined position to the separated position, the extensions 164, 162by means of their first wall surfaces 192 and 194, which face one another in the combined position (
[0094] This results in an outflow of the medium that is defined by the throttling gap 196, out of the compression chamber located above an intermediate space 204 formed between the end surfaces 86, 88.
[0095] In order to permit optimum outflow of the medium from the inflow chamber 198 to the low-pressure chamber 42 in this first transfer position, the second control slider 54 is provided in the region of its side walls 214 forming the guide peripheral surfaces 58 with outflow outlets 212, in particular outflow windows 212, which are arranged in the side walls 214 of the second control slider 54 that delimit the central recess 184 (
[0096] In this way, in the first transfer position the first throttling gap 196 provides the relevant value for throttling the outflowing medium, as a result of the flow paths taking this form.
[0097] If there is a transfer from the first transfer position (illustrated in
[0098] In the second transfer position too (
[0099] From the second transfer position, there is a transfer to the separated position (
[0100] So that at least a partial surface of the end surfaces 86, 88 of the control sliders 52, 54 is moreover already available in the combined position, as surfaces under low pressure that result in forces acting in opposition to the force action of the cylinder arrangements 112 and 132, one of the end surfaces 86, 88for example the end surface 88 as illustrated in
[0101] For determining the positions of the first control slider 52 and the second control slider 54, there is provided a position determining device which is designated 252 as a whole and includes a detector element 254 that extends parallel to the direction of displacement 72 of the control sliders 52, 54 and thus parallel to the screw rotor axes 22, 24, and which is able to determine the positions of position indicator elements 256 and 258.
[0102] Here, the position indicator element 256 is fixedly coupled to the first control slider 52, in particular to the extension 162 of the first control slider 52, and the position indicator element 258 is coupled to the second control slider 54, in particular to the end region 154 thereof that is located in the slider channel 56 and faces the first control slider 52, as illustrated in particular in
[0103] As illustrated in
[0104] The connecting bodies 272 that are held on the respective control sliders 52, 54 pass through an elongate, slot-like passage 294 which is made in a housing wall 296 forming the slider channel 56 and which has a length that, in the separated position, allows the second control slider 54 to be retracted entirely into the retraction chamber 148 and the first control slider 52 to be positioned with a minimum initial volume and the first control slider 52 to be positioned with a minimum volume ratio, that is to say with a maximum spacing of the outlet edge 82 from the end surface 84 on the pressure side, and moreover, in the combined position, allows the second control slider 54 to be positioned with the first control slider 52, with maximum volume ratio and minimum volume ratio.
[0105] Together with the slot-like passage 294, each connecting body 272 that is connected to the respective control slider 52 or 54 forms an element preventing rotation of the respective control slider 52, 54, similar to guidance through a groove block and a groove, with the result that there is no need to provide grooves in the control sliders 52, 54 to cooperate with groove blocks projecting into the slider channel 56 (
[0106] The passage 294 is always kept at the pressure in the low-pressure chamber 42, and thus also serves to keep the control sliders 52, 54 abutting by means of their guide peripheral surface 58 against the slider channel 56, with the result that the control sliders 52, 54 cannot press the slider compression wall surfaces 62, 64 against the screw rotors 26, 28 as a result of the high pressure built up between the slider channel 56 and the guide peripheral surface 58.
[0107] Here, sealing of the passage 294 from relatively high pressures, in particular also the high pressure, is brought about by the narrow tolerance of the gap between the slider channel 56 and the guide peripheral surface 58 of the control sliders 52, 54.
[0108] For the purpose of moving the control sliders 52 and 54 into the positions provided therefor, as illustrated in
[0109] Using the controller 318, the cylinder arrangements 112 and 132 are controllable in order to position the control sliders 52, 54.