OPTOELECTRONIC COMPONENT, SEMICONDUCTOR STRUCTURE AND METHOD
20220376134 · 2022-11-24
Inventors
- Andreas Biebersdorf (Regensburg, DE)
- Stefan ILLEK (Donaustauf, DE)
- Felix Feix (Jena, DE)
- Christoph Klemp (Regensburg, DE)
- Ines Pietzonka (Donaustauf, DE)
- Petrus Sundgren (Lappersdorf, DE)
- Christian BERGER (Marburg, DE)
- Ana KANEVCE (Stuttgart, DE)
Cpc classification
H01L33/08
ELECTRICITY
H01L21/182
ELECTRICITY
H01L33/30
ELECTRICITY
H01L33/0095
ELECTRICITY
H01L33/06
ELECTRICITY
International classification
H01L33/06
ELECTRICITY
H01L33/00
ELECTRICITY
Abstract
A semiconductor structure comprises an n-doped first layer, a p-doped second layer doped with a first dopant, and an active layer disposed between the n-doped first layer and the p-doped second layer and having at least one quantum well. The active layer of the semiconductor structure is divided into a plurality of first optically active regions, at least one second region, and at least one third region. Here, the plurality of first optically active regions are arranged in a hexagonal pattern spaced apart from each other. The at least one quantum well in the active region comprises a larger band gap in the at least one second region than in the plurality of first optically active regions and the at least one third region, the band gap being modified, in particular, by quantum well intermixing. The at least one second region encloses the plurality of first optically active regions.
Claims
1-40. (canceled)
41. A method of manufacturing an optoelectronic device, in particular a light-emitting diode, comprising: providing a semiconductor structure comprising an n-doped layer, a p-doped layer, and an active layer disposed therebetween having at least one quantum well, wherein the p-doped layer comprises a first dopant; depositing and patterning of a mask on the semiconductor structure; and doping the p-doped layer with a second dopant, including Zn or Mg, so that quantum well intermixing is produced in regions of the active layer over which there is no region of patterned mask; wherein the doping of the p-doped layer with the second dopant is performed by a gas phase diffusion using a precursor with the second dopant and comprises: depositing the second dopant on a surface of the p-doped layer by decomposing the precursor at a first temperature selected such that substantially no diffusion of the second dopant occurs into the p-doped layer occurs; and diffusing the deposited second dopant into the p-doped layer at a second temperature higher than the first temperature.
42. The method of claim 41, wherein an amount of the deposited second dopant is selected such that it diffuses substantially completely into the p-doped layer during diffusion.
43. The method of claim 41, wherein an amount of the second dopant is selected such that, in regions of the active layer not covered by a region of the patterned mask, a lateral diffusion barrier of charge carriers created by the second dopant is greater than a barrier created by quantum well intermixing.
44. The method of claim 41, wherein the doping of the p-doped layer with the second dopant comprises annealing the semiconductor structure after diffusion of the second dopant into the p-doped layer at a third temperature higher than the second temperature.
45. The method of claim 44, wherein the mask is locally formed by a suitable layer of the semiconductor structure by patterning.
46. The method of claim 44, wherein the annealing comprises: providing a further precursor comprising an element from a fifth main group, including P or As; and/or depositing a layer of a III-V semiconductor material on the surface of the p-doped layer.
47. The method of claim 44, wherein, during the depositing, the diffusing, and the annealing, at least one parameter is selected differently, the at least one parameter comprising at least one of: a temperature change over a first defined period of time during one of the depositing, the diffusing, and the annealing; a pressure; a pressure change over a second defined period of time during one of the depositing, the diffusing, and the annealing; a composition of a gas; or a combination thereof.
48. A semiconductor structure, comprising: an n-doped layer; a p-doped layer doped with a first dopant; and an active layer disposed between the n-doped layer and the p-doped layer and having at least one quantum well, wherein the active layer of the semiconductor structure is divided into a plurality of first optically active regions, at least one second region, and at least one third region; wherein the plurality of first optically active regions are spaced apart in a hexagonal pattern; wherein the at least one quantum well in the active layer comprises a larger band gap in the at least one second region than in the plurality of first optically active regions and the at least one third region; wherein the larger band gap is modified by quantum well intermixing; wherein the at least one second region encloses the plurality of first optically active regions; and wherein the at least one third region is disposed in spaces between the plurality of first optically active regions.
49. The semiconductor structure of claim 48, wherein the at least one second region and the at least one third region comprise a plurality of second regions and a plurality of third regions, respectively, wherein at least one of the plurality of first optically active regions, the plurality of second regions, and each of the plurality of third regions are substantially circular in shape.
50. The semiconductor structure of claim 48, wherein the at least one second region comprises a plurality of second regions, wherein the plurality of second regions each concentrically surrounds one of the plurality of first optically active regions.
51. The semiconductor structure of claim 50, wherein the at least one third region comprises a plurality of third regions, wherein the plurality of third regions are arranged such that each of the plurality of third regions is located at a center of exactly three of the plurality of first optically active regions.
52. The semiconductor structure of claim 48, wherein the at least one second region and the at least one third region comprise a plurality of second regions and a plurality of third regions, respectively, wherein each of the plurality of third regions maps substantially to a shape of a deltoid curve formed by exactly three of the plurality of second regions, respectively, which are substantially circular in shape.
53. The semiconductor structure of claim 48, further comprising a second dopant substantially uniformly disposed in the at least one second region.
54. The semiconductor structure of claim 53, wherein the second dopant is present in at least a second region in the p-doped layer and/or in the active layer and/or at least partially in a region of the n-doped layer adjacent to the active layer.
55. The semiconductor structure of claim 48, wherein the at least one second region comprises a substantially uniform bandgap modified by quantum well intermixing.
56. The semiconductor structure of claim 48, wherein the plurality of first optically active regions and the at least one third region comprise a substantially identical bandgap.
57. The semiconductor structure of claim 48, wherein the plurality of first optically active regions comprises substantially no quantum well intermixing and/or the at least one third region comprises substantially no quantum well intermixing.
58. The semiconductor structure of claim 48, wherein quantum well intermixing decreases in a defined transition region from the at least one second region to the plurality of first optically active regions.
59. The semiconductor structure of claim 53, wherein the second dopant is different from the first dopant.
60. The semiconductor structure of claim 53, wherein the second dopant is formed from a group comprising at least one of Mg, Zn, and/or Cd.
61. A method of manufacturing a semiconductor structure, comprising: providing a semiconductor structure having an n-doped layer, a p-doped layer doped with a first dopant, and an active layer disposed therebetween; applying a mask to the p-doped layer to define a plurality of first optically active regions in the active layer surrounded by at least one second region of the active layer and to define at least one third region disposed in interstices between the plurality of first optically active regions; and generating quantum well intermixing in the at least one second region of the active layer.
62. The method of claim 61, wherein generating quantum well intermixing comprises diffusing a second dopant into the p-doped layer, into the active layer in the at least one second region, and at least partially into a region of the n-doped layer adjacent to the active layer.
63. The method of claim 61, wherein quantum well intermixing occurs only in the at least one second region due to application of the mask to the p-doped layer and due to diffusion of the first dopant into the p-doped layer, into the active layer in the at least one second region, and at least partially in a region of the n-doped layer adjacent to the active layer.
64. The method of claim 62, wherein the second dopant is different from the first dopant and is formed from a group comprising at least one of Mg, Zn, or Cd.
65. The method of claim 61, further comprising separating, including by an etching process, of individual optoelectronic components.
Description
DESCRIPTION OF THE FIGURES
[0062] In the following, the invention is explained in detail with reference to several drawings by means of embodiment examples.
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DETAILED DESCRIPTION
[0074]
[0075] In
[0076] An n-doped layer 20 based on a III-V material system is then deposited on the prepared substrate 10. The deposition is carried out in a MOCVD reactor, but other processes disclosed in this application can also be used for this purpose. For example, In, Ga, Al, or a combination thereof together with phosphorus P is used as the material. The exemplary InGaAlP layer 20 is n-doped and can also be provided (not further shown here) with further layers and/or dopants to ensure good electrically conductive contact and low sheet resistance in the n-doped layer 20.
[0077] In
[0078] After providing the semiconductor structure 1 in the previous steps, a mask 50 is now applied to the p-doped layer in
[0079] The process parameters for this second step include, among others, temperature, pressure and concentration of the second dopant and can also change during a predetermined period of time. They are selected in such a way that the second dopant, after decomposition of the precursor, is first deposited as layer 45 on the surface of the semiconductor structure and forms a thin layer there, but does not or hardly diffuse into the p-doped layer. For this purpose, for example, the temperature is chosen lower than in a later diffusion process. To provide the second dopant, the dopant is obtained from a decomposition of a precursor in the gas phase. This is done in an MOCVD or MOPVD reactor. The advantage of such a step is that the wafer remains in the reactor between the individual process steps and does not have to be transported. The resulting structure with a thin layer of Zn or other material as a second dopant is shown in
[0080] According to
[0081] The process parameters are chosen such that diffusion generates intermixing in the quantum well of the second subregion in the active layer, where the energy gap of the quantum well is increased. In the boundary region between the first and second subdomains, the quantum well intermixing decreases sharply over a short distance, resulting in a relatively steep energy barrier.
[0082] By separating the deposition of the dopant and the subsequent diffusion step, a better control of the individual processes is achieved. In most cases, the deposition of the dopant takes place at a lower temperature than the subsequent diffusion. Thus, on the one hand, the amount of dopant provided can be better adjusted and, on the other hand, the diffusion is independent of the gas phase reaction. In the later separate diffusion step, a suitable temperature profile is set so that a doping profile is established in which the diffusion barrier for charge carriers created by the dopant is close to the energy barrier created by quantum well intermixing.
[0083] After completion of this procedure, the process now proceeds to an optional annealing step, as shown in
[0084] Due to the temperature increase and the possibly optional, suitable choice of the precursor, the lattice atoms displaced by the diffusion step are bound to the surface. As a result, the surface acts as a sink for the interstitial atoms. In simpler terms, the changed process parameters may preferentially diffuse the displaced atoms from the active layer through the p-doped layer to the surface, reducing the concentration of potential non-radiative interferents in the active layer. It was found that using a precursor with a Vth main group material such as phosphorus P or arsenic As results in a significant increase in lifetime.
[0085]
[0086] After time t3, the temperature is increased to the value T2. The temperature increase starts the diffusion process, i.e. the dopant deposited on the surface diffuses into the p-doped layer. The temperature profile is kept essentially constant in this embodiment example, but non-constant temperature profiles are also conceivable. Depending on the temperature profile, a dopant profile is thus set. In a next step, the atoms displaced by the dopant are now healed out, i.e. removed from the p-doped layer or the active layer and the quantum well by a third temperature T3 over a period of time. For this purpose, in addition to an increase in temperature, the further precursor is added, the decomposition product of which combines with the displaced atoms at the surface. The resulting concentration gradient of mobile displaced atoms removes them from the quantum well of the active layer and binds them to the surface.
[0087]
[0088] As shown in
[0089]
[0090] This results in a higher internal quantum efficiency.
[0091] With the proposed principle and various measures, an improvement of an optoelectronic device is achieved in both low-current and high-current efficiency. Impurities in the optically active region of an active layer are reduced. At the same time, charge carriers can be kept away from the edge of the element due to the higher diffusion barriers in the edge region of a device (or around the active layer), thus reducing the amount of non-radiating surface recombination.
[0092] In addition to a geometrical consideration for improving the performance in the area of a single LED, the following examples show how to improve a Quantum well intermixing on wafer level. Several structures of optoelectronic devices are produced as single devices or in monolithic form on wafer level, independent of their later use. By the above described Zn diffusion and other measures, improvements in low and high current efficiency can be achieved by lowering the impurity density in the area of the later active layer and by permanently binding or saturating impurity atoms.
[0093]
[0094] Furthermore, each optically active region 2a of the plurality of first optically active regions 2a of the semiconductor structure 0 forms a part of each of a plurality of optoelectronic devices 1. Here, the optoelectronic devices are regarded as light emitting diodes. The plurality of first optically active regions 2a may be formed, for example, by applying a mask or, for example, by applying mask segments possibly having the same or similar shape and size. Subsequently, a second dopant b is applied to the exposed second region 2b around the mask or around the mask segments, respectively, so that quantum well intermixing can take place in this region. Due to the diffusion of the second dopant and the associated quantum well intermixing in the second region, the energy of the band gap changes in this region compared to the regions in which no quantum well intermixing takes place.
[0095] The section of the semiconductor structure 0 shown in
[0096] However, this and similar progressions in the following is to be considered as a qualitative progression only and does not represent absolute values or ratios of the energy of the band gap in the plurality of first optically active regions 2a and the second region 2b. Likewise, the transition region between the second and the first optically active region may also vary and be both somewhat shallower and steeper. The only decisive factor is that a largely sharp edge is formed in the transition region of the plurality of first optically active regions 2a to the second region 2b and that the energy of the band gap in the plurality of first optically active regions 2a is smaller than the energy of the band gap in the second region 2b.
[0097] Concomitantly, this means in other words that a dopant concentration of the second dopant b in the second region 2b is greater than the dopant concentration of the second dopant b in the plurality of first optically active regions 2a.
[0098] Furthermore, it is shown in
[0099] The section of the semiconductor structure 0 shown in
[0100] In practice, however, it is desirable to achieve as homogeneous and constant a bandgap energy as possible in the second region 2b of the semiconductor structure 0 and correspondingly along the circumference of an optoelectronic device 1. Therefore, in the following, among others, the three embodiments (
[0101] In addition to the example of a structure in
[0102] More specifically,
[0103] The section of the semiconductor structure 0 further shown in
[0104] However, this gradient is to be regarded as a qualitative gradient only and does not represent absolute values or ratios of the energy of the bandgap of the plurality of first optically active regions 2a, the second region 2b, and the plurality of third regions 2c. Likewise, the transition regions between the first optically active region, the second region 2b, and the third regions 2c may also vary and be both somewhat shallower and steeper.
[0105] The only decisive factor is that a largely sharp edge is formed in the transition region from the plurality of first optically active regions 2a to the second region 2b and in the transition region from the third regions 2c to the second region 2b, and that the energy of the band gap in the plurality of first optically active regions 2a and third regions 2c is smaller than the energy of the band gap in the second region 2b. Concomitantly, in other words, the dopant concentration of the second dopant b in the second region 2b is larger than the dopant concentration of the second dopant b in the plurality of first optically active regions 2a and third regions 2c.
[0106] The section of the semiconductor structure 0 shown in
[0107] A further embodiment of the semiconductor structure 0 according to the invention and the course of the energy of the band gap in the semiconductor structure 0 along the intersection axes A-A and B-B derived therefrom are shown in
[0108] Therein, the plurality of third regions 2c are each circular in shape and are disposed at the center of each three of the plurality of first optically active regions 2a. Likewise, the term circular may also include elliptical, as well as oval and other round convex shapes. This arrangement of the plurality of third regions 2c serves, in a manner analogous to that shown in
[0109] The plurality of first optically active regions 2a and third regions 2c can be formed, for example, by applying a mask or, for example, by applying mask segments possibly of the same or similar shape and size. For this purpose, a second dopant b is applied to the exposed second region 2b around the mask or around the mask segments, respectively, so that quantum well intermixing can take place in this region.
[0110] The section of the semiconductor structure 0 further shown in
[0111] The only decisive factor is that a largely sharp edge is formed in the transition region from the plurality of first optically active regions 2a to the second region 2b and in the transition region from the third regions 2c to the second region 2b, and that the energy of the band gap in the plurality of first optically active regions 2a and third regions 2c is smaller than the energy of the band gap in the second region 2b. Concomitantly, in other words, the dopant concentration of the second dopant b in the second region 2b is larger than the dopant concentration of the second dopant b in the plurality of first optically active regions 2a and third regions 2c.
[0112] The further section of the semiconductor structure 0 shown in
[0113] Since the plurality of third regions 2c each cover a smaller area than the plurality of third regions 2c of the embodiment in
[0114] It is decisive that in comparison to the embodiment in
[0115] Furthermore,
[0116] A further embodiment of the semiconductor structure 0 according to the invention and the course of the energy of the band gap in the semiconductor structure 0 along the intersection axes A-A and B-B derived therefrom are shown in
[0117] Further, the semiconductor structure 0 comprises a third region 2c disposed in the spaces between the plurality of first optically active regions 2a and second regions 2b. The plurality of first optically active regions 2a and the third region 2c can be formed, for example, by applying a mask or, for example, by applying mask segments possibly having the same or similar shape and size. For this purpose, a second dopant b is applied to the exposed second regions 2b around the mask or around the mask segments, respectively, so that quantum well intermixing can take place in this region.
[0118] This annular arrangement of the plurality of second regions 2b around one each of the plurality of first optically active regions 2a and the third region 2c prevents local maxima of the applied second dopant b from forming in the region of the spaces between three each of the first optically active regions 2a. Thus, a substantially uniform dopant concentration can be achieved in the plurality of second regions 2b. This in turn leads to the fact that a substantially uniform quantum well intermixing can take place in the plurality of second regions 2b, which leads to an increase in the performance of the optoelectronic devices 1.
[0119] The course of the bandgap energy along the intersection axis A-A shown in
[0120] However, this gradient is to be regarded as a qualitative gradient only and does not represent any absolute values or ratios between the energy of the band gap of the plurality of first optically active regions 2a, the second region 2b and the third region 2c. Likewise, the transition regions between the first optically active region, the second region 2b and the third region 2c can also vary and be both somewhat flatter and steeper.
[0121] The only decisive factor is that a largely sharp edge is formed in the transition region from the plurality of first optically active regions 2a to the second regions 2b and in the transition region from the third region 2c to the second regions 2b, and that the energy of the band gap in the plurality of first optically active regions 2a and in the third region 2c is smaller than the energy of the band gap in the second regions 2b.
[0122] In other words, this means that the dopant concentration of the second dopant b in the second regions 2b is greater than the dopant concentration of the second dopant b in the plurality of first optically active regions 2a and the third region 2c.
[0123] The section of the semiconductor structure 0 shown in
[0124] As shown in
[0125]
[0126]
[0127] By applying a mask or mask segments 7, for example a dielectric or photoresist mask, to the surface of the p-doped second layer 6 and the subsequent diffusion process, the structure shown in
[0128] The plurality of first optically active regions 2a and the at least one third region 2c result as the regions which are located in direct projection below the mask or the mask segments 7, respectively, and into which essentially no second dopant b diffuses due to the mask or the mask segments 7, respectively.
[0129] Accordingly, the at least one second region 2b results as the region which is located in direct projection below the region which is exposed to the second dopant b around the mask or the mask segments 7 as a free surface. Consequently, in the at least one second region 2b, the second dopant b diffuses into the second p-doped layer 6, into the active layer 2 and, depending on the doping profile and process parameters, partly also into a region of the n-doped layer 5 adjacent to the active layer 2.
[0130] As a result, the at least one second region 2b has the second dopant b and thus quantum well intermixing.
[0131]
[0132] Viewed from left to right, the energy of the band gap E is essentially constant in the third area 2c and increases in a defined transition area from the third area 2c to the second area 2b. In the second region 2b, the energy of the bandgap E again has a constant value and then drops in a defined transition region from the second region 2b toward the first optically active region 2b, where the energy of the bandgap E of the first optically active region 2a assumes a constant value. In a mirrored manner, corresponding to this course, there is an increase of the energy of the band gap E in a defined transition region from the first optically active region 2a to the second region 2b and a decrease of the energy of the band gap E in a defined transition region from the second region 2b to the third region 2c.
[0133] However, the depicted variation of the energy of the band gap E may vary and does not represent absolute values or ratios between the energy of the band gap E in the first optically active regions 2a, the at least one second region 2b, and the at least one third region 2c. Likewise, the transition region between the at least one second region 2b and the first optically active regions 2a and the transition region between the at least one second region 2b and the at least one third region 2c may also vary and be both somewhat shallower and steeper.
[0134] Decisive ifigur st only that the energy of the band gap E of the first optically active regions 2a and the at least one third region 2c is smaller than that of the at least one second region 2b, and that the energy of the band gap E in each of the first optically active regions 2a and the at least one second region 2b is substantially constant along the circumference of the region 2a.