OPTICAL WAVEGUIDE
20190033519 ยท 2019-01-31
Assignee
Inventors
Cpc classification
International classification
Abstract
The present disclosure provides an optical waveguide capable of enhancing the suppression of crosstalk. The optical waveguide includes: under claddings; cores for light propagation arranged in side-by-side relation on surfaces of the respective under claddings; over claddings covering the cores; and a light absorbing part provided between adjacent ones of the cores, the light absorbing part being in non-contacting relationship with the cores. The light absorbing part contains a light absorbing agent having an ability to absorb light propagating in the cores. The optical waveguide is produced on a surface of a substrate.
Claims
1. An optical waveguide, comprising: a plurality of cores for light propagation arranged in side-by-side relation; and a light absorbing part provided between adjacent ones of the plurality of cores, the light absorbing part being in a non-contacting relationship with the cores, wherein the light absorbing part contains a light absorbing agent having an ability to absorb light propagating in the cores.
2. The optical waveguide according to claim 1, wherein the non-contacting relationship between the cores and the light absorbing part is established by a cladding surrounding the cores.
3. The optical waveguide according to claim 2, wherein the cladding is made of a resin.
4. The optical waveguide according to claim 3, wherein the cladding is covered with the light absorbing part.
5. The optical waveguide according to claim 2, wherein the cladding is made of air.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0016]
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[0029]
DESCRIPTION OF EMBODIMENTS
[0030] Next, embodiments according to the present disclosure will now be described in detail with reference to the drawings.
[0031]
[0032] In the first embodiment, if light leaking from the cores 2 further leaks from the side surfaces of the under claddings 1 and the side and top surfaces of the over claddings 3, the light impinges upon the light absorbing part 4 and is absorbed by the light absorbing part 4. As a result, the light does not enter adjacent ones of the cores 2 (with reference to dash-double-dot arrows L5 and L6). This enhances the suppression of crosstalk.
[0033] The reduction in spacing between the cores 2 is achieved by reducing the width of portions of the light absorbing part 4 which lie between adjacent ones of the over claddings 3. In other words, the suppression of crosstalk is also enhanced even when the spacing between the cores 2 is reduced.
[0034] The light absorbing part 4 is provided between adjacent ones of the cores 2, with the over claddings 3 interposed between the light absorbing part 4 and the cores 2, and is in non-contacting relationship with the cores 2. This prevents light propagating in the cores 2 from being absorbed and attenuated by the light absorbing part 4 to achieve proper light propagation.
[0035] The light absorbing part 4 will be discussed in more detail. Examples of the light absorbing agent include diimonium salts, cyanine dyes, naphthalocyanine dyes, and phthalocyanine dyes. The light absorbing agent contained in the light absorbing part 4 is determined by the wavelength of light to be absorbed (i.e., the wavelength of light propagating in the cores 2). The aforementioned examples of the light absorbing agent are suitable for the absorption of light having a wavelength in the range of 750 to 1000 nm. Examples of a material for the formation of the light absorbing part 4 include photo-curable resins and thermosetting resins. The content of the light absorbing agent is, for example, 0.3 to 2.0 wt. % in the photo-curable resins and 0.5 to 30.0 wt. % in the thermosetting resins. The aforementioned examples of the light absorbing agent may be used either alone or in combination.
[0036] An example of a method of manufacturing the optical waveguide W1 will be discussed below in detail.
[0037] First, the substrate 5 (with reference to
[0038] Subsequently, as shown in
[0039] Next, as shown in
[0040] Subsequently, as shown in
[0041] Then, as shown in
[0042] In this manner, the optical waveguide W1 including the under claddings 1, the cores 2, the over claddings 3, and the light absorbing part 4 is produced on the surface of the substrate 5. This optical waveguide W1 may be used in contact with the surface of the substrate 5 or separate from the substrate 5.
[0043]
[0044] The second embodiment is capable of absorbing light leaking from bottom surfaces of the under claddings 1 by means of the layer of the light absorbing part 4 provided between the under claddings 1 and the substrate 5 in addition to producing the light absorbing effect of the light absorbing part 4 as in the first embodiment. This further enhances the suppression of crosstalk.
[0045]
[0046] The third embodiment is capable of absorbing light leaking from the bottom surfaces of the under claddings 1 by means of the substrate 5 in addition to producing the light absorbing effect of the light absorbing part 4 as in the first embodiment. This further enhances the suppression of crosstalk.
[0047]
[0048] In the fourth embodiment, if light leaking from the cores 2 further leaks from the side and top surfaces of the over claddings 3, the light impinges upon the light absorbing part 4 and is absorbed by the light absorbing part 4. This enhances the suppression of crosstalk.
[0049]
[0050] The fifth embodiment produces the light absorbing effect of the light absorbing parts 4 as in the first embodiment. Further, side and top surfaces of the light absorbing parts 4 are in contact with air, and the refractive index of the light absorbing parts 4 is in general higher than that of air. For this reason, light in the light absorbing parts 4 is less prone to leak from the light absorbing parts 4 toward outside air. This further enhances the suppression of crosstalk.
[0051] The gaps between adjacent ones of the light absorbing parts 4 are formed by patterning the light absorbing part 4 by means of a photolithographic method in the step of forming the light absorbing part 4 (with reference to
[0052]
[0053] In the sixth embodiment, if light leaking from the cores 2 further leaks from the side surfaces of the under claddings 1 and the side and top surfaces of the over claddings 3, part of the light impinges upon the light absorbing part 4 and is absorbed by the light absorbing part 4. This enhances the suppression of crosstalk.
[0054] In the sixth embodiment, it is preferable that the vertical position of the surface of the light absorbing part 4 is level with the vertical position of the top surfaces of the cores 2, as shown in
[0055] In the second to fifth embodiments, the vertical position of the surfaces of the light absorbing parts 4 may be determined as in the sixth embodiment.
[0056]
[0057] In the seventh embodiment, if light leaking from the cores 2 is directed toward adjacent ones of the cores 2, the light impinges upon the light absorbing parts 4 and is absorbed by the light absorbing parts 4. This enhances the suppression of crosstalk.
[0058] The light absorbing parts 4 in the seventh embodiment are formed to have a volume smaller than the volumes of the light absorbing parts 4 in the first to sixth embodiments. The seventh embodiment accordingly achieves savings in the material for the formation of the light absorbing parts 4.
[0059] A method of manufacturing the optical waveguide W7 according to the seventh embodiment is as follows. First, the under cladding 1 is formed on the surface of the substrate 5. Subsequently, the cores 2 are formed on the surface of the under cladding 1. Next, the light absorbing parts 4 are formed on the surface of the under cladding 1, with gaps provided between the light absorbing parts 4 and the cores 2. Then, the over cladding 3 is formed on the surface of the under cladding 1 so as to cover the cores 2 and the light absorbing parts 4. In this manner, the optical waveguide W7 is produced on the surface of the substrate 5. The process of forming the cores 2 and the process of forming the light absorbing parts 4 may be performed in the reverse order. The light absorbing parts 4 have a width T5 required only to exceed 0 (zero), preferably in the range of 10 to 250 m. The gaps between the cores 2 and the light absorbing parts 4 which are adjacent to each other have a width T6 required only to exceed 0 (zero), preferably in the range of 5 to 200 m.
[0060]
[0061] The eighth embodiment produces the light absorbing effect of the light absorbing parts 4 as in the seventh embodiment. Further, the side and top surfaces of the over claddings 3 are in contact with air, and the refractive index of the over claddings 3 is higher than that of air. For this reason, light in the over claddings 3 is less prone to leak from the over claddings 3 toward outside air. This further enhances the suppression of crosstalk.
[0062] The gaps between the over claddings 3 and the light absorbing parts 4 which are adjacent to each other are formed by patterning the over cladding 3 by means of a photolithographic method in the method of manufacturing the optical waveguide W7 of the seventh embodiment shown in
[0063] In the seventh and eighth embodiments, the thickness of the light absorbing parts 4 is equal to that of the cores 2. However, the thickness of the light absorbing parts 4 is required only to exceed 0 (zero). An upper limit to the thickness of the light absorbing parts 4 may be less than the thickness of the cores 2 or greater than the thickness of the cores 2.
[0064] The over claddings 3 made of a resin are formed in the seventh and eighth embodiments. However, the over claddings 3 need not be formed as in an optical waveguide W9 shown in sectional view (sectional view corresponding to
[0065] The linear light absorbing parts 4 have a uniform width in the longitudinal direction thereof in the seventh and eighth embodiments (with reference to FIG. 8A), but need not have a uniform width. For example, the light absorbing parts 4 may have an intermittently greater width in a longitudinally middle portion thereof as in an optical waveguide W10 shown in plan view in
[0066] The light absorbing parts 4 are formed to extend continuously from one longitudinal end to the other longitudinal end of the optical waveguides W1 to W10 in the first to eighth embodiments, but may be formed intermittently as in optical waveguides W11 and W12 shown in plan view in
[0067] Next, inventive examples of the present disclosure will be described in conjunction with a conventional example. It should be noted that the present disclosure is not limited to the inventive examples.
EXAMPLES
[0068] [Material for Formation of Under Cladding and Over Cladding]
[0069] Component a: 70 g of an epoxy resin (jER1001 available from Mitsubishi Chemical Corporation).
[0070] Component b: 20 g of an epoxy resin (EHPE3150 available from Daicel Corporation).
[0071] Component c: 10 g of an epoxy resin (EXA-4816 available from DIC Corporation).
[0072] Component d: 0.5 g of a photo-acid generator (CPI-101A available from San-Apro Ltd.).
[0073] Component e: 0.5 g of an antioxidant (Songnox1010 available from Kyodo Chemical Co., Ltd.).
[0074] Component f: 0.5 g of an antioxidant (HCA available from Sanko Co., Ltd.).
[0075] Component g: 50 g of ethyl lactate (a solvent).
[0076] A material for the formation of an under cladding and an over cladding was prepared by mixing these components a to g together.
[0077] [Material for Formation of Cores]
[0078] Component h: 50 g of an epoxy resin (YDCN-700-3 available from Nippon Steel & Sumikin Chemical Co., Ltd.).
[0079] Component i: 30 g of an epoxy resin (jER1002 available from Mitsubishi Chemical Corporation).
[0080] Component j: 20 g of an epoxy resin (OGSOL PG-100 available from Osaka Gas Chemicals Co., Ltd.).
[0081] Component k: 0.5 g of a photo-acid generator (CPI-101A available from San-Apro Ltd.).
[0082] Component 1: 0.5 g of an antioxidant (Songnox1010 available from Kyodo Chemical Co., Ltd.).
[0083] Component m: 0.125 g of an antioxidant (HCA available from Sanko Co., Ltd.).
[0084] Component n: 50 g of ethyl lactate (a solvent).
[0085] A material for the formation of cores was prepared by mixing these components h to n together.
[0086] [Material for Formation of Light Absorbing Part]
[0087] Component o: 50 g of an epoxy resin (YDCN-700-3 available from Nippon Steel & Sumikin Chemical Co., Ltd.).
[0088] Component p: 30 g of an epoxy resin (jER1002 available from Mitsubishi Chemical Corporation).
[0089] Component q: 20 g of an epoxy resin (OGSOL PG-100 available from Osaka Gas Chemicals Co., Ltd.).
[0090] Component r: 0.5 g of a photo-acid generator (CPI-101A available from San-Apro Ltd.).
[0091] Component s: 2.26 g of a light absorbing agent (NT-MB-IRL3801 available from Nitto Denko Corporation).
[0092] Component t: 50 g of ethyl lactate (a solvent).
[0093] A material for the formation of a light absorbing part was prepared by mixing these components o to t together.
Inventive Example 1
[0094] Using the aforementioned materials, the optical waveguide (having a length of 50 mm) of the first embodiment shown in
Inventive Example 2
[0095] Using the aforementioned materials, the optical waveguide (having a length of 50 mm) of the second embodiment shown in
Inventive Example 3
[0096] Using the aforementioned materials, the optical waveguide (having a length of 50 mm) of the fourth embodiment shown in
Inventive Example 4
[0097] Using the aforementioned materials, the optical waveguide (having a length of 50 mm) of the fifth embodiment shown in
Inventive Example 5
[0098] Using the aforementioned materials, the optical waveguide (having a length of 50 mm) of the seventh embodiment shown in
Inventive Example 6
[0099] Using the aforementioned materials, the optical waveguide (having a length of 50 mm) of the eighth embodiment shown in
Inventive Example 7
[0100] The material for the formation of the light absorbing part in Inventive Example 1 was changed to a thermosetting material to be described below. The remaining parts were the same as those in Inventive Example 1.
Inventive Example 8
[0101] The material for the formation of the light absorbing part in Inventive Example 2 was changed to a thermosetting material to be described below. The remaining parts were the same as those in Inventive Example 2.
[0102] [Thermosetting Material for Formation of Light Absorbing Part]
[0103] An epoxy resin (NT-8038 available from Nitto Denko Corporation) of the type in which a first liquid (resin) and a second liquid (curing agent) were mixed was prepared. Then, 50 g of the first liquid, 50 g of the second liquid, and 11 g of the light absorbing agent that was the aforementioned component s were mixed together to prepare the thermosetting material for the formation of the light absorbing part.
Conventional Example
[0104] Using the aforementioned materials, a conventional optical waveguide (having a length of 50 mm) shown in
[0105] [Calculation of Crosstalk Suppressing Value]
[0106] Prepared were a graded index (GI) type multimode optical fiber (a first optical fiber) having a diameter of 50 m and connected to a VCSEL light source (OP250-LS-850-MM50-SC available from Miki Inc. and having an emission wavelength of 850 nm), and a step-index (SI) multimode optical fiber (a second optical fiber) having a diameter of 105 m and connected to an optical power meter (Q8221 available from Advantest Corporation). Then, a front end of the first optical fiber and a front end of the second optical fiber were brought into abutment with each other. The optical power meter received light coming from the VCSEL light source to measure the intensity (I.sub.0) of the received light.
[0107] Subsequently, the front end of the first optical fiber was temporarily connected to a light entrance portion (a first end portion) of one of the cores in the optical waveguide of each of Inventive Examples 1 to 8 and Conventional Example. The front end of the second optical fiber was temporarily connected to a light exit portion (a second end portion) of the one core. The optical power meter received light coming from the VCSEL light source while the positions of the front ends of both of the optical fibers were changed. At a position where the intensity of the received light was at a maximum, the front end of the first optical fiber was fixed to the light entrance portion (the first end portion) of the one core. This achieved the positioning of the first optical fiber aligned with the one core.
[0108] Next, the front end of the second optical fiber was connected to the light exit portion (the second end portion) of a core adjacent to the one core. In that state, the optical power meter measured the intensity (I) of the received light. Then, [10log(I/I.sub.0)] was calculated from the measured intensities of the received light, and the calculated value was defined as a crosstalk suppressing value. The results were listed in TABLE 1 below.
TABLE-US-00001 TABLE 1 Inv. Ex. Conv. 1 2 3 4 5 6 7 8 Ex. Crosstalk 47 47 46 45 45 46 60 60 41 suppressing value
[0109] The results in TABLE 1 show that Inventive Examples 1 to 8 in which the light absorbing parts are provided suppress crosstalk more than the Conventional Example in which no light absorbing parts are provided. In particular, it was found that crosstalk is suppressed more excellently in Inventive Examples 7 and 8 in which the thermosetting material is used as the material for the formation of the light absorbing part.
[0110] The optical waveguide of the third embodiment shown in
[0111] Although specific forms in the present disclosure have been described in the aforementioned examples, the aforementioned examples should be considered as merely illustrative and not restrictive. It is contemplated that various modifications evident to those skilled in the art could be made without departing from the scope of the present disclosure.
[0112] The optical waveguide according to the present disclosure is usable for enhancing the suppression of crosstalk.
REFERENCE SIGNS LIST
[0113] W1 Optical waveguide [0114] 1 Under claddings [0115] 2 Cores [0116] 3 Over claddings [0117] 4 Light absorbing parts [0118] 5 Substrate