PROCESS TO PREPARE HIGHER ETHYLENE AMINES AND ETHYLENE AMINE DERIVATIVES

Abstract

The present invention relates to a process to prepare ethyleneamines of the formula NH.sub.2(C.sub.2H.sub.4NH).sub.pH wherein p is at least 3 or derivatives thereof wherein one or more units NHC.sub.2H.sub.4NH may be present as a cyclic ethylene urea unit or between two units NHC.sub.2H.sub.4NH a carbonyl moiety is present, by reacting an ethanolamine-functional compound, an amine-functional compound in the presence of a carbon oxide delivering agent, wherein the molar ratio of ethanolamine-functional compound to amine-functional compound is at least 0.7:1 and the molar ratio of carbon oxide delivering agent to amine-functional compound is at least 0.05:1.

Claims

1. Process to prepare ethyleneamines of the formula NH.sub.2(C.sub.2H.sub.4NH).sub.pH wherein p is at least 3 or derivatives thereof wherein one or more units NHC.sub.2H.sub.4NH may be present as a cyclic ethylene urea unit ##STR00011## or between two units NHC.sub.2H.sub.4NH a carbonyl moiety is present, by reacting an ethanolamine-functional compound, an amine-functional compound in the presence of a carbon oxide delivering agent, in which; the ethanolamine functional compound contains a hydroxyl group linked via an ethylene group to an amine group, or its carbamate equivalent, or the ethanolamine functional compound is UAEEA (the urea of aminoethylethanolamine); the amine functional compound contains no alcohol groups, and contains at least two primary amine groups and optionally more primary, secondary and/or tertiary amine groups, wherein the amine groups are linked to one another via ethylene groups, and optionally by a carbonyl moiety; the carbon oxide delivering agent is carbon dioxide or an organic compound selected from urea, linear and cyclic alkylene ureas, mono- or di-substituted alkylene ureas, alkyl and dialkyl ureas, linear and cyclic carbamates and organic carbonates, and derivatives or precursors thereof selected from carbonate salts, bicarbonate salts and carbamic acids and their salts; wherein the molar ratio of ethanolamine-functional compound to amine-functional compound is at least 0.7:1 and the molar ratio of carbon oxide delivering agent to amine-functional compound is at least 0.05:1.

2. Process of claim 1 wherein the molar ratio of ethanolamine-functional compound to amine-functional compound is between 0.8 and 5:1 and the molar ratio of carbon oxide delivering agent to amine functional compound is between 0.2:1 and 20:1.

3. Process of claim 1 wherein the molar ratio of ethanolamine-functional compound to amine-functional compound is between 1:1 and 2:1 and the molar ratio of carbon oxide delivering agent to amine-functional compound is between 0.7:1 and 3:1

4. Process of claim 1 wherein the ethanolamine-functional compound and the carbon oxide delivering agent are at least partly added as one compound by using a carbamate adduct.

5. Process of claim 1 wherein the amine-functional compound and the carbon oxide delivering agent are at least partly added as one compound by using an urea adduct.

6. Process of claim 1 wherein the ethanolamine-functional compound is of the formula OH(C.sub.2H.sub.4NH).sub.qH wherein q is at least 1 and the amine-functional compound is of the formula NH.sub.2(C.sub.2H.sub.4NH).sub.rH wherein r is at least 1, wherein the sum of q+r is at least 3 and wherein optionally one or more q or r units may be present as a cyclic ethylene urea, or cyclic ethylene carbamate unit.

7. Process of claim 1 wherein next a step is performed to convert the obtained cyclic ethylene urea into its corresponding ethylene amine.

8. Process of claim 1 wherein the ethanolamine-functional compound is AEEA (aminoethylethanolamine), CAEEA (the carbamate of aminoethylethanolamine), UAEEA (the urea of aminoethylethanolamine) or a mixture thereof and the amine-functional compound EDA (ethylenediamine), EU, (ethyleneurea) or a mixture thereof.

9. Process of claim 8 wherein the ratio of AEEA, UAEEA+CAEEA to EDA+EU is equal to or higher than 1.

10. Process of claim 1 wherein the ethanolamine-functional compound is MEA (monoethanolamine), CMEA (the carbamate of monoethanolamine) or a mixture thereof and the amine-functional compound DETA (diethylenetriamine), UDETA (the urea of diethylenetriamine) or a mixture thereof.

11. Process of claim 10 wherein the ratio of MEA+CMEA to DETA+UDETA is higher than 1, preferably higher than 2.

12. Process of claim 1 wherein the ethanolamine-functional compound is MEA, CMEA or a mixture thereof and the amine-functional compound EDA, EU or a mixture thereof.

13. Process of claim 12 wherein the ratio of MEA+CMEA to EDA+EU, is higher than 2, preferably higher than 3.

Description

EXAMPLES

Example 1 Reaction of AEEA with EDA and EU CO/Amine=1:1, OH/Amine=1:1.2

[0060] 1 mole of AEEA was reacted with 1 mole of urea in an autoclave at 170? C. for 0.5 h. Analysis by gas chromatography using a flame ionization detector (GC-FID analysis) showed that 93% of AEEA had been converted to UAEEA. After venting the autoclave 1.2 mole of EDA and 0.2 mole of urea were added and the temperature was then increased to 280? C. and kept constant for 5 h. GC-FID analysis of the reaction mixture indicated 2.1% of L-TETA and 27.5% of UTETA (i.e. the sum of the three different UTETAs).

[0061] After cooling to room temperature 4.17 g of the reaction mixture were removed and hydrolysed with 4.11 g NaOH in 20 mL of water, at 200? C. for 1 h. Subsequent GC-FID analysis (water not included) of the liquid phases showed the formation of 32.2% L-TETA and 5.5% UTETAs.

Comparative Example 2 Reaction of AEEA with EDA and EU CO/Amine=1:1.8 OH/Amine=1:3

[0062] 3 moles of EDA, 1 mole of AEEA and 1.65 moles of urea were reacted at 280? C. for 2 h in a closed pressure vessel. GC-analysis of the reaction mixture indicated 2.9% of L-TETA and 11.6% of UTETA (i.e. the sum of the three different UTETAs). After cooling to room temperature the mixture was then hydrolysed using 4 g of NaOH and 20 g of water at 200? C. for 1 h. GC-FID analysis (water not included) showed the liquid phases to contain 9.1% L-TETA and 2% UTETAs.

Comparative Example 3 Reaction of AEEA with EDA and EU CO/Amine=OH/Amine=1:3

[0063] 1 mole of AEEA, 1 mole of EU and 2 moles of EDA were reacted at 300? C. for 6 h in a closed pressure vessel. GC-analysis of the reaction mixture indicated 2.4% of L-TETA and 18.8% of UTETA (i.e. the sum of the three different UTETAs).

[0064] After cooling to room temperature the mixture was then hydrolyzed using 4 g of NaOH and 20 g of water, at 200? C. for 1.5 h. GC-FID analysis (water not included) showed the formation of 15.3% L-TETA and 2.1% UTETAs.

Example 4 Reaction of AEEA with EDA and EU CO/Amine=2.1:1, OH/Amine=1:1

[0065] 1 mole of AEEA and 1.1 mole of urea were reacted at 170? C. for 1.5 h in a closed pressure vessel. The reaction vessel was then allowed to cool to room temperature, at which point the lid was removed and 1 mole of EU was added. The resealed vessel was then heated to 280? C. and held at that temperature for 5 h.

[0066] For the hydrolysis 4 g of the reaction mixture was reacted with 4 g of NaOH in 20 g of water, at 200? C. for 1 h.

[0067] GC-FID analysis (water not included) showed the liquid phases to contain 22.4% of L-TETA and 27.5% UTETAs or in total 49.9% of L-TETA including urea precursors thereof.

Example 5 Reaction of DETA with CMEA at Different Molar Ratios

[0068] DETA was reacted with molar equivalents of CMEA ranging from 0.5 to 2.0 at 275? C. for 4 hrs in a closed pressure vessel. CMEA takes the dual role of ethanolamine and CO source and the ratios CO/amine and ethanolamine/amine is equal to the CMEA/DETA ratio. The weight fraction of the main components were determined by GC-FID analysis of the product mixture clearly shows that the yield of higher ethylene amines including their CO containing derivatives increase with the CMEA/DETA ratio. The tetraamines (TETA) dominate at all ratios. At higher ratios the relative amounts of pentaamines and higher (?TEPA) increase as expected assuming a consecutive reaction between CMEA and the TETA initially formed.

TABLE-US-00001 Examples: Moles CMEA/DETA (carbon oxide delivering agent/ amine agent and ethanolamine Reaction mixture agent/amine agent) in reactants after 4 hrs in wt %: 0.5 0.8 1.0 1.2 1.5 2.0 MEA 12.0 7.7 5.0 2.7 1.2 0.0 DETA 35.2 15.4 10.2 6.5 2.9 1.3 UDETA 40.0 40.0 41.9 39.7 32.1 28.2 MEA + DETA + UDETA 87.3 63.1 57.1 48.8 36.2 29.5 TETA 8.8 24.5 24.1 26.8 34.2 35.0 ?TEPA 0.6 3.9 8.6 11.5 17.9 24.3 ?TETA 9.4 28.5 32.7 38.3 52.1 59.3