DEVICE FOR PROCESSING A PARTICLE FOAM MATERIAL TO PRODUCE A PARTICLE FOAM MOULDING
20220371236 · 2022-11-24
Inventors
- Johannes Schütz (Bamberg, DE)
- Michael Deuerling (Steinwiesen, DE)
- Stefan Mahr (Hochstadt, DE)
- Patrick Fischer (Ebersdorf, DE)
- Peter Körber (Kulmbach, DE)
- Kai Faulhaber (Bad Staffelstein, DE)
- Edin Pachadjioski (Lichtenfels, DE)
Cpc classification
B29C33/202
PERFORMING OPERATIONS; TRANSPORTING
B29C44/35
PERFORMING OPERATIONS; TRANSPORTING
B29C2043/5833
PERFORMING OPERATIONS; TRANSPORTING
B29C44/3426
PERFORMING OPERATIONS; TRANSPORTING
B29C44/60
PERFORMING OPERATIONS; TRANSPORTING
B29C44/445
PERFORMING OPERATIONS; TRANSPORTING
B29K2105/048
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A device for processing a particle foam material for producing a particle foam moulded part, comprising: at least one die apparatus, comprising a first die element and at least one additional die element, wherein the first die element is mounted so as to be movable along a movement axis relative to the at least one additional die element and/or the at least one additional die element is mounted so as to be movable along the or at least one movement axis relative to the first die element; at least one drive apparatus which is or can be assigned to the at least one die apparatus and is configured for generating and/or transmitting a drive force that sets the first die element and/or the at least one additional die element into a movement along the movement axis, wherein the least one drive apparatus is designed as or comprises a linear-drive apparatus.
Claims
1. A device for processing a particle foam material for producing a particle foam moulded part, comprising: at least one die apparatus, comprising a first die element and at least one additional die element, wherein the first die element is mounted so as to be movable along a movement axis relative to the at least one additional die element and/or the at least one additional die element is mounted so as to be movable along the or at least one movement axis relative to the first die element; at least one drive apparatus which is or can be assigned to the at least one die apparatus and is configured for generating and/or transmitting a drive force that sets the first die element and/or the at least one additional die element into a movement along the movement axis, characterised in that the least one drive apparatus is designed as or comprises a linear-drive apparatus.
2. The device according to claim 1, wherein the at least one linear-drive apparatus comprises at least one first linear-drive element and at least one second linear-drive element interacting therewith by means of mechanical engagement, wherein the first linear-drive element is mounted so as to be movable along the movement axis and the second linear-drive element is configured for generating and/or transmitting a drive force that sets the first linear-drive element into a movement along the movement axis to the first linear-drive element.
3. The device according to claim 2, wherein the linear-drive apparatus comprises a linear-drive unit that is or can be assigned to the first linear-drive element and/or the second linear-drive element and is configured for generating a drive force that sets the first linear-drive element into a movement along the movement axis.
4. The device according to claim 2, wherein the first linear-drive element is coupled to the movably mounted first die element and/or to the movably mounted at least one additional die element.
5. The device according to claim 4, wherein at least one die element comprises at least one opening which can be penetrated by a first linear-drive element.
6. The device according to claim 5, wherein the die apparatus comprises a first die element mounted so as to be movable relative to an additional die element, wherein the additional die element comprises at least one opening which can be penetrated by a first linear-drive element, wherein the first linear-drive element, which is coupled to the movably mounted first die element, penetrates the at least one opening.
7. The device according to claim 2, wherein the first linear-drive element is designed as or comprises a threaded spindle and the second linear-drive element is designed as or comprises a nut that engages with the threaded spindle.
8. The device according to claim 1, wherein at least one guide apparatus, which is or can be assigned to the at least one linear-drive apparatus and is configured for guiding, along the movement axis, at least one linear-drive element, which is mounted so as to be movable along the movement axis, of the at least one linear-drive apparatus during a movement along the movement axis.
9. The device according to claim 1, comprising a plurality of linear-drive apparatuses arranged or formed in one or more spatial planes.
10. The device according to claim 9, wherein at least two linear-drive apparatuses are arranged or formed in parallel in one spatial plane.
11. The device according to claim 10, comprising at least two linear-drive apparatuses that are arranged or formed in parallel in a first spatial plane and at least one additional linear-drive apparatus that is arranged or formed in at least one additional spatial plane, or at least two linear-drive apparatuses that are arranged or formed in parallel in a first spatial plane and at least two linear-drive apparatuses that are arranged or formed in parallel in an additional spatial plane oriented in parallel with or at an angle to the first spatial plane.
12. The device according to claim 2, comprising at least one supporting apparatus, which is configured for supporting at least one first linear-drive element in an operating position and/or orientation.
13. The device according to claim 12, wherein the at least one supporting apparatus comprises at least one supporting element that interconnects two first linear-drive elements to form a support.
14. The device according to claim 1, comprising a brake apparatus, which is or can be assigned to the at least one linear-drive apparatus and is configured for generating a brake force that brakes a movement of a movably mounted linear-drive element of the at least one linear-drive apparatus along the movement axis or for generating a blocking force that blocks a movement of a movably mounted linear-drive element of the at least one linear-drive apparatus.
15. The device according to claim 14, wherein the brake apparatus is configured for generating an blocking force that counteracts a force generated as part of a process for processing particle foam material carried out by means of the device.
16. The device according to claim 1, comprising a control apparatus, which is configured for controlling the operation of the drive apparatus for implementing particular movement profiles of at least one movably mounted die element.
17. The device according to claim 1, comprising at least one control apparatus, which, on the basis of at least one movement profile of a movably mounted die element, is configured for controlling the operation of the brake apparatus, in particular for implementing particular brake-force profiles.
18. The device according to claim 1, wherein the die element is designed as a die part delimiting a moulding cavity of the die apparatus, or as a die carrier element, which is designed to carry a die part delimiting a moulding cavity of the die apparatus.
19. The device according to claim 1, comprising a detection apparatus configured for detecting movements and/or positioning of at least one movably mounted die element and/or at least one movably mounted linear-drive element of the at least one linear-drive apparatus.
20. for processing a particle foam material for producing a particle foam moulded part, wherein a device according to claim 1 is used for carrying out the method.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Embodiments of the present specification are explained again on the basis of embodiments in the drawings, in which:
[0059]
[0060]
[0061]
[0062]
[0063]
DETAILED DESCRIPTION
[0064]
[0065] The device 1 is therefore designed for carrying out at least one working process for processing a particle foam material for producing a particle foam moulded part. As is clear from the following, an expansion or connection process of a particle foam material for producing a particle foam moulded part can be considered to be an example of a corresponding working process.
[0066] A particle foam material that can be or is to be processed by means of the device 1 is typically an expandable or expanded plastics particle material. The particle foam material may e.g. be formed by expandable or expanded plastics particles or may comprise expandable or expanded plastics particles. In this context, purely by way of example, reference is made to expanded and/or expandable polypropylene (PP or EPP), expanded and/or expandable polystyrene (PS or EPS) and expanded and/or expandable thermoplastic elastomer (TPE). Mixtures of expandable or expanded particle materials or particles that differ in at least one chemical and/or physical parameter are conceivable; the term “particle foam material” can therefore also cover mixtures of expandable or expanded particle materials or particles that differ in at least one chemical and/or physical parameter.
[0067] The device 1 comprises a die apparatus 2 and a drive apparatus 3 that is or can be assigned to the die apparatus 2. Although it is not shown in the embodiments shown in the drawings, the device 1 may comprise a plurality of die apparatuses 2 and a plurality of drive apparatuses 3.
[0068] In each of the exemplary configurations of the embodiments shown in
[0069] The movably mounted die element 2.1 is mounted so as to be movable between a first position shown in
[0070] It is conceivable that the movably mounted die element 2.1 and therefore also the die apparatus 2 can be moved into a plurality of open positions, which differ in their respective degrees of opening, and/or into a plurality of closed positions, which differ in their respective degrees of closing.
[0071] If the movably mounted die element 2.1 can be moved into a plurality of closed positions, it is applicable that a first closed position brings about a first degree of closure of the die apparatus 2 and a second closed position brings about a second degree of closure of the die apparatus 2 that is different from, i.e. in particular greater than, the first degree of closure. The movement of the movably mounted die element 2.1 from the first closed position into the second closed position may be an embossing stroke movement, or an embossing stroke for short. In the second closed position, an embossing force can therefore be exerted on a particle foam material positioned in the moulding cavity 4. By moving the movably mounted die element 2.1 from the first closed position into the second closed position, an embossing process can therefore be implemented in which an embossing force can be exerted on a particle foam material positioned in the moulding cavity 4. The second closed position can therefore be referred to as or considered to be an embossing position.
[0072] In the exemplary configurations of the embodiments shown in
[0073] The following information applies by analogy to devices 1 comprising differently configured die apparatuses 2.
[0074] In the exemplary configurations of the embodiments shown in
[0075] The drive apparatus 3 is configured for generating and/or transmitting a drive force that sets the movable die element 2.1 into a movement along the movement axis A1. As is clear from the following, the drive apparatus 3 may comprise a plurality of interacting parts for generating and/or transmitting a drive force that sets the movably mounted die element 2.1 into a movement along the movement axis A1.
[0076] The drive apparatus 3 may comprise at least one drive unit 3.1 for generating the drive force and at least one force-transmission unit 3.2 for transmitting a drive force to the movably mounted die element 2.1. The drive unit 3.1 may e.g. be designed as a drive motor, in particular an electric drive motor. The force-transmission unit 3.2 may e.g. be designed as a force-transmission means, in particular force-transmission belts, chains, etc.
[0077] In the exemplary configuration of the embodiment shown in
[0078] In all the embodiments, the term “drive force” used herein also covers a “drive torque”; the term “drive force” can therefore be equated with a “drive torque”.
[0079] In the exemplary configurations of the embodiments shown in
[0080] In the exemplary configurations of the embodiments shown in
[0081] In the exemplary configurations of the embodiments shown in
[0082] In the exemplary configurations of the embodiments shown in
[0083] In the exemplary configurations of the embodiments shown in
[0084] On the basis of the exemplary configurations of the embodiments shown in
[0085] In the exemplary configurations of the embodiment shown in
[0086] In the exemplary configurations of the embodiments shown in
[0087] The coupling or movement coupling between the respective first linear-drive elements 5.1 and the movably mounted die element 2.1 may be produced by the respective first linear-drive elements 5.1 being directly or indirectly fastened to the movably mounted die element 2.1; the respective first linear-drive elements 5.1 may therefore be directly or indirectly fastened to the movably mounted die element 2.1. The respective first linear-drive elements 5.1 can be fastened to the movably mounted die element 2.1 by means of form-fitting and/or force-locked and/or material-bonded types of fastening, i.e. by means of clamped fastenings, tensioned fastenings, screwed fastenings or welded fastenings, for example. The respective first linear-drive elements 5.1 can be fastened to the movably mounted die element 2.1 so as to be detachable (without being damaged or destroyed).
[0088] In the exemplary configurations of the embodiments shown in
[0089] In the exemplary configurations of the embodiments shown in
[0090] On the basis of the exemplary configurations of the embodiments shown in
[0091] On the basis of
[0092] On the basis of the exemplary configuration of the embodiment shown in
[0093] With reference to
[0094] On the basis of the exemplary configuration of the embodiment shown in
[0095] On the basis of the exemplary configuration of the embodiment shown in
[0096] On the basis of the exemplary configuration of the embodiment shown in
[0097] In this case, it can be seen that the arrangement of the first linear-drive elements 5.1 is selected such that no first linear-drive element 5.1 extends through the moulding cavity 4 of the die apparatus 2.
[0098] Specifically, the exemplary configuration of the embodiment shown in
[0099] On the basis of the exemplary configurations of the embodiments shown in
[0100] It is applicable to all the embodiments that the device 1 may comprise at least one brake apparatus 9, which is or can be assigned to the linear-drive apparatus 5 and is configured for generating a brake force that brakes a movement of the movably mounted first linear-drive element(s) 5.1 along the movement axis A1 or for generating a blocking force that blocks a movement of the movably mounted first linear-drive elements 5.1. By means of the brake apparatus 9, movements of first or second linear-drive elements 5.1, 5.2 can be braked (to do this, the brake apparatus 9 can generate a brake force that counteracts a movement force acting on a moved first or second linear-drive element 5.1, 5.2 and results in deceleration of the movement of the relevant first or second linear-drive element 5.1, 5.2) or can be completely blocked (to do this, the brake apparatus 9 can generate a blocking force that counteracts a movement force acting on a non-moved first or second linear-drive element 5.1, 5.2 and results in blocking of movements of the relevant first or second linear-drive element 5.1, 5.2).
[0101] A corresponding brake apparatus 9 may in particular be configured for generating an, in particular equal or greater, blocking force that counteracts a force generated as part of a process for processing particle foam material carried out by means of the device 1, in particular a process for expanding particle foam material caused by a pressurised process medium, such as steam. By means of a corresponding brake apparatus 9 or by means of a brake force that can be generated by means of the corresponding brake apparatus 9, the die apparatus 2 can therefore also be secured in the closed position in the operation of the device 1. The corresponding brake apparatus 9 can therefore compensate for the forces acting on the die elements 2.1, 2.2 in the closed position during operation of the device 1, and accordingly the linear-drive apparatuses 5 can therefore be isolated from the forces acting on the die elements 2.1, 2.2 in the closed position during operation of the device 1.
[0102] On the basis of the exemplary configuration of the embodiment shown in
[0103]
[0104] In the exemplary configuration of the embodiment shown in
[0105]
[0106] In the exemplary configuration of the embodiment shown in
[0107] In the exemplary configuration of the embodiment shown in
[0108] On the basis of
[0109] Even though it is not shown in the drawings, alternatively or additionally, a brake element 9.1 may also directly or indirectly act on the first linear-drive element 5.1. A brake element 9.1 could therefore, for example, directly act on a first linear-drive element 5.1, such that the brake force or action generated by the brake element brakes or blocks a movement of the first linear-drive element 5.1 along the movement axis A1.
[0110] In all the embodiments, the device 1 may comprise a control apparatus 11 implemented with hardware and/or software, which is configured for controlling the operation of the drive apparatus 3 for implementing particular movement or speed profiles of the movably mounted die element 2.1. The control device 11 may in particular be configured for generating control information controlling the operation of the drive apparatus 3. The control apparatus 11 may therefore also be configured for controlling movements of the movably mounted first linear-drive elements 5.1. A corresponding movement or speed profile may e.g. define a particular movement of the movably mounted die element 2.1, in particular starting from the open position into the closed position of the die apparatus 2, and/or a particular movement of the movably mounted die element 2.1, in particular starting from the closed position into the open position of the die apparatus 2.
[0111] The control apparatus 11 may, in particular on the basis of at least one movement or speed profile of the movably mounted die element 2.1, also be configured for controlling the operation of the brake apparatus 9, in particular for implementing particular brake-force profiles. The control device 11 may therefore in particular be configured for generating control information controlling the operation of the brake apparatus 9. The control apparatus 11 may therefore also be configured for controlling movements of a relevant movably mounted brake element 9.1.
[0112] Even though it is not shown in the drawings, the device 1 may further comprise at least one detection apparatus implemented with hardware and/or software, which is configured for detecting movements and/or positioning of the movably mounted die element 2.1 and/or a movably mounted first linear-drive element 5.1. The detection apparatus may comprise at least one, e.g. optically and/or electrically and/or magnetically acting, detection element, which is configured for generating detection information on the basis of movements and/or positioning of the movably mounted die element 2.1 and/or a movably mounted first linear-drive element 5.1. Corresponding detection information can form a basis for the control of the operation of the drive apparatus 3 and/or the brake apparatus 9 that is or can be carried out by means of the control apparatus 11. The detection apparatus can therefore communicate, in particular bidirectionally, with the control apparatus 11, and vice versa.
[0113] Even though it is not shown in the drawings, in all the embodiments, the device 1 typically comprises additional functional apparatuses, which are required for processing particle foam material for producing a particle foam moulded part. For example, these include a steam-generating apparatus for generating steam fed to the die apparatus and/or a steam storage apparatus for storing steam fed to the die apparatus.
[0114] Using the devices 1 shown in the embodiments shown in drawings, a method for processing a particle foam material for producing a particle foam moulded part can be implemented.
[0115] Individual aspects and/or features, multiple aspects and/or features or all the aspects and/or features described in connection with a particular embodiment are transferable to individual aspects and/or features, multiple aspects and/or features or all the aspects and/or features described in connection with at least one other embodiment. The embodiments according to the drawings can therefore be combined with one another.