Push-in clamp retainer, push-in clamp assembly and electric connector element
10193244 ยท 2019-01-29
Assignee
Inventors
Cpc classification
H01R4/48455
ELECTRICITY
H01R4/4835
ELECTRICITY
International classification
Abstract
The invention relates to a push-in clamp retainer for an electric connector element with a lead wire receptacle which is at least partly encircled by a surrounding wall. In a lateral direction, a push-in clamp assembly includes such a push-in clamp retainer and a separate spring member having a first end and second end, The invention also relates to an electric connector element having a spring release member and a push-in clamp assembly. The invention involves the implementation of at least one receiving member into at least one contraction of the push-in clamp retainer, combining such a push-in clamp retainer with a spring member to form the push-in clamp assembly, and adding a spring release member to the push-in clamp assembly to obtain the electric connector element.
Claims
1. A push-in clamp retainer comprising: a surrounding wall in a lateral direction that forms at least one lateral contraction of the push-in clamp retainer at which opposite sides of the surrounding wall are positioned closer to one another, the at least one lateral contraction having a receiving member formed as a slit extending through the surrounding wall, at least one recess in the surrounding wall extending from the least one lateral contraction to an upper edge of the surrounding wall and communicating with the slit; and a spring member fixed to the receiving member of the surrounding wall and secured in the slit.
2. A push-in clamp retainer according to claim 1, wherein the surrounding wall has two lateral contractions and each lateral contraction has the receiving member.
3. A push-in clamp retainer according to claim 1, wherein the push-in clamp retainer is a monolithically stamped and bent sheet metal part having two opposing edges engaged to one another by a positive lock.
4. A push-in clamp retainer according to claim 3, wherein the surrounding wall at least partially encircles a lead wire receptacle.
5. A push-in clamp assembly comprising: a push-in clamp retainer comprising a surrounding wall in a lateral direction at least partially encircling a lead wire receptacle, forming at least one lateral contraction of the push-in clamp retainer at which opposite sides of the surrounding wall are positioned closer to one another, the at least one lateral contraction having a receiving member and separating the lead wire receptacle from a rear hollow space also partly encircled by the surrounding wall in the lateral direction, at least one recess in the surrounding wall extending from the at least one lateral contraction to an upper edge of the surrounding wall and communicating with the receiving member; and a spring member fixed to the receiving member of the surrounding wall, the spring member having a first end attached to the push-in clamp retainer at the at least one lateral contraction and a second free end extending elastically displaceable into the lead wire receptacle, the at least one lateral contraction receiving the spring member is a stopper for delimiting a deflection of the second free end of the spring member away from the lead wire receptacle, the spring member extending at least partly into the rear hollow space.
6. A push-in clamp assembly according to claim 5, wherein the spring member has a bent section which extends over more than 270?.
7. A push-in clamp assembly according to claim 6, wherein the spring member extends at least partly into the recess.
8. A push-in clamp assembly according to claim 7, wherein the spring member has at least one bend region such that the first end of the spring member and the second end of the spring member span an angle smaller than 90?.
9. A push-in clamp assembly according to claim 8, wherein the spring member has a loop and the push-in clamp retainer further includes a tongue that extends into the loop of the spring member.
10. An electric connector element comprising: a push-in clamp retainer comprising a surrounding wall in a lateral direction that forms at least one lateral contraction of the push-in clamp retainer at which opposite sides of the surrounding wall are positioned closer to one another, the at least one lateral contraction having a receiving member, at least one recess in the surrounding wall extending from the at least one lateral contraction to an upper edge of the surrounding wall and communicating with the receiving member; a spring member fixed to the receiving member of the surrounding wall, the spring member having a first end attached to the push-in clamp retainer in the at least one lateral contraction and a second free end extending elastically displaceable into a lead wire receptacle; and a spring release member movable from an assembly position at which the spring member is elastically deflected by the spring release member away from the lead wire receptacle, the at least one lateral contraction delimiting the deflection of the second free end of the spring member away from the lead wire receptacle, to an operating position at which the spring release member is moved away from the spring member.
11. An electric connector element according to claim 10: (a) further including a locking sub-assembly, and (b) the spring release member is locked in the assembly position by the locking subassembly.
12. An electric connector element according to claim 11, wherein the locking sub-assembly has an unlatching member with a trigger surface manually operable from outside the electric connector element for unlocking the locking sub-assembly.
13. A push-in clamp retainer according to claim 4, wherein the lead wire receptacle has a further receptacle for retaining and fixing an electrically conducting element in the lead wire receptacle.
14. A push-in clamp retainer according to claim 1, wherein the spring member extends at least partly into the at least one recess.
15. A push-in clamp assembly according to claim 5, wherein the receiving member is formed as a slit extending through the surrounding wall.
16. An electric connector element according to claim 10, wherein the receiving member is formed as a slit extending through the surrounding wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present invention and the advantages thereof, preference is now made to the following detailed description. The description is taken in conjunction with the following figures in which some parts and/or functionalities are labeled with the same reference signs and each figure lists the differences to the preceding figures, not repeating already described features.
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DETAILED DESCRIPTION OF THE EMBODIMENT(S)
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(25) Due to the production process, the push-in clamp retainer 1 comprises rounded edges 5 and a first edge of the sheet metal 7 and a second edge of the sheet metal 9. The surrounding wall 4 is bent such that the first edge of the sheet metal 7 and the second edge of the sheet metal 9 are brought into proximity to each other. In this first embodiment of the push-in clamp retainer 1, the length 1 is larger than the width w, whereas the length 1 and the height h are similar.
(26) The thickness of the sheet metal t is substantially constant over the entire surface of the push-in clamp retainer 1. Small deviations from the mean value of the thickness t of the sheet metal may occur in the bent regions of the push-in clamp retainer 1, as for instance in the rounded edges 5.
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(28) The length of the slit ls is approximately ? of the push-in clamp retainer height h, (i.e., half the height of the contractions hc). The opposing contractions 11 divide the inner part 23 of the push-in clamp retainer 1 into a lead wire receptacle 25 and a rear hollow space 27. The lead wire receptacle 25 defines an insertion direction 29 which is parallel to the corner edges 21, to the contractions 11, and to the slits 15.
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(31) The spring member 35 has a width ws and a thickness ts. These two spring member parameters and the shape of the spring member 35 determine the spring constant. The width of the spring member ws is constant along the second end of the spring member 39, the loop 45, and the first bend region 41 and partly constant along the first end of the spring member 37.
(32) The distal end 49 of the first end of the spring member 37 comprises a step 51 in the spring width ws, as well as a first spring tongue region 53, and a second spring tongue region 55. The first spring tongue region 53 features parallel edges, whereas the second spring tongue region is chamfered. During assembly of the spring member 35 to the push-in clamp retainer 1, the first end of the spring member 37 is oriented along the insertion direction 29. The width of the spring member ws extends perpendicular to the slits 15 located in the contractions 11.
(33) The edges of the slits 15 each have two beveled corners 57 at the slit ends pointing towards the two recesses 17. These beveled corners 57 facilitate insertion of the spring member 35 into the receiving members 13 embodied as slits 15.
(34) The edges of the slits 15 each have two beveled corners 57 at the slit ends pointing towards the two recesses 17. These beveled corners 57 facilitate insertion of the spring member 35 into the receiving members 13 embodied as slits 15.
(35) The edges of the slits 15 each have two beveled corners 57 at the slit ends pointing towards the two recesses 17. These beveled corners 57 facilitate insertion of the spring member 35 into the receiving members 13 embodied as slits 15. The figures show that the second end of the spring member 39 reaches into the lead-in receptacle 25 without touching the inner wall 61. The width of the spring member ws is therefore smaller than the inner width of the push-in clamp retainer wi which is in turn smaller than the width w of the push-in clamp retainer 1.
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(37) Furthermore,
(38) The tongue 31, extending from the push-in clamp retainer 1 and bent towards the rear hollow space 27, extends into the loop 45 of the spring member 35 without extending through the loop 45 along the entire width ws of the spring member 35. Especially
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(40) The second embodiment of the spring member 35 comprises two spring recesses 65 located at the first end of the spring member 37. The spring member 35 also comprises the step 51 and the first spring tongue region 53, but is designed without the chamfered second spring tongue region 55. The arrangement of the two spring recesses 65, the step 51, as well as the first spring tongue region 53, thus form two protrusions 67 having a basically rectangular shape. The spring recesses 65 have a length lr and the protrusions 67 each have the length lp.
(41) The contractions 11 still comprise two receiving members 13 embodied as slits 15, whereas the length of the slits ls is smaller than half the height of the contraction hc. Aside from the slits 15, the contractions 11 of the second embodiment of the push-in clamp retainer 1 comprise a first partition wall 69, a second partition wall 71, and an opening 73 which is basically rectangular-shaped and located between the first partition wall 69 and the second partition wall 71. The first partition wall 69 has the length lw and the opening 73 has the length 11.
(42) The second embodiments of the spring member 35 and the push-in clamp retainer 1 are designed such that the lengths of the spring recesses lr are equal to or slightly larger than the length of the first partition wall lw and such that the lengths of the protrusions 1p are equal to or slightly smaller than the length of the openings 11. During assembly and in the assembled state, the protrusions 67 are counter-locking members 75 that may be locked to the openings 73 being locking members 77.
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(45) As the second end of the spring member 39 touches the inner wall 61 at two contact points 85 located at the two contractions 11, further deflection of the second end of the spring member 39 is prevented as the two contractions 11 act as stoppers 87. As the second end of the spring member 39 touches the push-in clamp retainer 1 at the two points, the deflective movement of the second end of the spring member 39 is stopped at the two stoppers 87.
(46) However, with sufficient force exerted on the end face of the spring member 89, a minor deflection of the second end of the spring member 39 may still be possible. However, before the second end of the spring member 39 touches the two stoppers 87, the entire length of the second end of the spring member 39, that is from the end face of the spring member 89 to the beginning of the loop 45, acts as an arm of a lever for compression of the loop 45. Once the second end of the spring member 39 touches the stoppers 87, the stoppers are the fulcrum of a lever. The second end of the spring member 39 hence comprises a short lever arm from the contact points 85 to the end face of the spring member 89 and a longer lever arm from the contact points 85 to the beginning of the loop 45. Deflection of the small lever arm initiates a movement of the long lever arm around the line between the contact points 85, whereas the exerted force initiates a decreasing bend of the first bend region 41. Due to the relationship of the levers, the force needed to further deflect the second end of the spring member 39 away from the lead wire receptacle 25 after touching the stoppers 87 is higher than the force needed to deflect the second end of the spring member 39 until it contacts the stoppers 87.
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(48) The second arm 93 of the spring release member 91 is a locking sub-assembly 109 with the same width w2 as the tip region 107 but a smaller length as compared to the spring release arm 95. In the tip region 107 of the locking sub-assembly, a detent hook 111 is formed which points away from the spring release arm 95. In contrast to the spring release arm 95, the locking sub-assembly is not constructed hollow but is compact and is consequently flexible with respect to the spring release arm 95.
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(51) In the embodiment shown in
(52) Referring to
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(55) The spring release member 91 is inserted into a housing receptacle 139 such that the housing receptacle walls prevent the spring release member 91 from being disassembled from the electric connector element 113.
(56) In the idle state 115 of the electric connector element 113, the second end of the spring member 39 extends into the lead wire receptacle 25 with the end face of the spring member 89 being located in proximity of the electrically conducting element 125. The unlatching member 131 is a movable cuboid part located in a second housing receptacle 139. The movement of the unlatching member 131 is guided by this second housing receptacle 139.
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(58) During the increasing inclination of the second end of the spring member 39, the contact point 85 between the spring release member 91 and the second end of the spring member 39 changes from the second rear surface 104 to the first rear surface 103 of the spring release member 91. Due to the changed position of the contact point 85 between the spring release member 91 and the second end of the spring member 39, the length of the lever deflecting the second end of the spring member 39 decreases leading to an increased force necessary for deflection. This fact results in a haptic feedback indicating that the assembly position is approached by a stronger force to be applied to the spring release member 91. During the movement of the spring release member 91 in the insertion direction 29, the detent hook 111 of the locking sub-assembly 109 touches the counter-locking member 75 deflecting the locking sub-assembly 109 towards the hollow body 97 of the spring release member 91 such that the detent hook 111 of the locking sub-assembly 109 is moved sideways along the counter-locking member 75 until the assembly position 141 of the spring release member 91 is reached.
(59) In the assembly position 141, the detent hook 111 reaches the housing receptacle 139 in which the unlatching member 131 is located as well and the detent hook 111 consequently engages in a positive lock with the counter-locking member 75, preventing the spring release member 91 from being moved opposite to the insertion direction 29. Consequently, in the assembly state 133 of the electric connector element 113, the spring release member 91 is locked in an assembly position 141 by positive locking of the detent hook 111 with the counter-locking member 75 and the second end of the spring member 39 is deflected away and out of the lead wire receptacle 25 and held in a pre-tension position 142.
(60) In the assembly state 133, a lead wire (not shown in
(61) In the operating state 121 of the electric connector element 113, the spring member 35 exerts a spring force to the lead wire 119 which is inserted into the lead wire receptacle 25 and pressed against an electrically conducting element 125 of the second clamp connector 117. The lead wire 119 is secured against accidental removal out of the lead wire receptacle 25 by means of the inclination of the second end of the spring member 39 as the lead wire 119 gets stuck at the contact point 85 when moved opposite to the insertion direction 29, that is out of the lead wire receptacle 25.
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(63) In
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(66) The electrically conducting element 125 comprises two locking elements 157 embodied as two extrusions with a base area formed as a semicircle. The embodiments of the push-in clamp assembly 59 and the electrically conducting element 125 shown in
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(68) The foregoing illustrates some of the possibilities for practicing the invention. Other embodiments are possible within the scope and spirit of the invention. It is, therefore, intended that the foregoing description be regarded as illustrative rather than limiting, and that the scope of the invention is given by the appended claims together with their full range of equivalents.